SICK InspectorP63 Flex C-mount Series Operating Instructions Manual
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SICK InspectorP63 Flex C-mount Series Operating Instructions Manual

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O P E R A T I N G I N S T R U C T I O N S
InspectorP63x Flex C-mount and S-mount
2D vision

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  • Page 1 O P E R A T I N G I N S T R U C T I O N S InspectorP63x Flex C-mount and S-mount 2D vision...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Any modifica‐...

  • Page 3: Table Of Contents

    Installing SensorApps and programming the device......Maintenance..................60 Maintenance plan..................8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 4 13.1 EU declaration of conformity / Certificates..........13.2 Licenses....................O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...

  • Page 5: About This Document

    … indicates a situation of imminent danger, which will lead to a fatality or serious injuries if not prevented. 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...

  • Page 6: Further Information

    Overview of command strings for the device. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...

  • Page 7: Safety Information

    The device must not be used in explosion-hazardous areas, in corrosive environ‐ ments or under extreme environmental conditions. • Any use of accessories not specifically approved by SICK AG is at your own risk. WARNING Danger due to improper use! Any improper use can result in dangerous situations.

  • Page 8: Limitation Of Liability

    The liability and warranty of SICK AG is limited to the device specification (hardware functionality and any programming interfaces) according to the agreed conditions. Therefore, SICK AG is not liable, among other things, for damages that are caused by programming of the customer or third parties.

  • Page 9: Operational Safety And Particular Hazards

    LED radiation of the internal illumination unit (variants of the VI55I illumination unit) NOTE Only the VI55I integrable illumination units from SICK intended for the application can be used as internal illumination units. Risk group 1 •...
  • Page 10 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 11 Install the grounding for the product and the system in accordance with national ■ and regional regulations. 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...

  • Page 12: Product Description

    P: Blue, medium B: Blue, narrow O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...

  • Page 13: Scope Of Delivery

    (access to the card slot of the optional microSD memory card) 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...

  • Page 14: Product Characteristics

    M5 sliding nut, 5.5 mm deep (4 x), pivoting, for an alternative method of mounting the sensor O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 15 3.3.2 Status indicators and functions Skip button Enter button table 2 for LED descriptions. The functions for the programmable LEDs are defined by the user in the SICK AppStudio software. Table 2: LED status descriptions Display Color Status Ready green...
  • Page 16 InspectorP6xx. The SICK AppStudio SDK is used for developing SensorApps on programmable SICK devices. Its user interface for machine operators can be cre‐ ated individually as a web GUI. The SICK AppManager software tool supports the ser‐ vice in the field in the simple distribution and management of SensorApps.

  • Page 17: Transport And Storage

    ■ components and packaging on a regular basis. 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...

  • Page 18: Mounting

    Two or four M5 screws for mounting on a mounting device supplied by the cus‐ ■ tomer. The screw length depends on the mounting base (wall thickness of the bracket). When using an optional SICK bracket, the screws for mounting are included with delivery. Tool and tape measure.

  • Page 19: Mount The Optics

    Compact C-mount lens Integrable illumination unit 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 20 Protective lens cover for ICL ring lighting ICL ring lighting O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 21 If the component is only 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...

  • Page 22: Mounting Location

    Affix the illumination unit to the device housing. Manually adjust the sharpness and mask settings of the lens unit and check using the live image in SICK AppStudio. Attach the protective optics cover and screw it tight. Attach the warning label to the protective optics cover near the light outlet so that it is clearly visible.
  • Page 23 Depending on the application, an angle of between 0° (bright field light) and 45° (dark field light) may be advisable. 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 24 Field of view in mm O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 25 Working distance in mm Field of view in mm 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 26 Field of view in mm O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 27 Working distance in mm Field of view in mm 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...

  • Page 28: Mounting The Device

    M5 sliding nuts in the lateral slots. • Attach the optional SICK bracket that has been ordered separately (e.g. mounting angle, part number 2042902) to the device using the two sliding nuts. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...

  • Page 29: Electrical Installation

    The IP 67 enclosure rating for the device is only achieved under the following condi‐ tions: 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 30 This is achieved by complying with the following conditions: O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 31 This measure achieves a high degree of resistance to electromagnetic interference. 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 32 System controller Device Voltage supply O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...

  • Page 33: Connections And Pin Assignment

    IN/OUT 6, configurable ‒ ‒ ‒ 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...

  • Page 34: Connection Diagrams

    Programming Image display Diagnostics ß Wiring without SICK connection module When using customer-specific connection units, the wiring principle for the signals can be found in the connection diagrams for the connection module CDM420-0006, "Connecting the InspectorP6xx to the CDM420-0006", page...
  • Page 35 à Supply voltage V á 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...

  • Page 36: Connecting Device

    CDB650-204 or CDM420-0006 connection module O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 37 Wiring the data interface Wiring the Ethernet interface Connect the sensor to the Ethernet connection of the PC via the adapter cable. Set up communication via SICK AppStudio. NOTE The Ethernet interface of the device has an Auto-MDIX function. This automatically adjusts the transmission speed as well as any necessary crossover connections.
  • Page 38 CDM420. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...

  • Page 39: Cdb650-204 Wiring Connection Module

    Wiring overview for InspectorP63x ... 65x (1 switching input used) 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 40 Name of the switching output à O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 41 CDB650-204 and device isolated from supply voltage. Recommended position for all connection work. 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 42 Female connector, M12, 17-pin, A-coded O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 43 The connection shown above is configured for operation of the host with perma‐ nently activated drivers (often described as “RS-422 operation”). 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 44 Ethernet (host port) Serial host interface O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 45 Sensor D SENS/IN 1 SENS/IN 2 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 46 These outputs can be configured independently as IN and OUT. Default: IN O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 47 I ≤ 100 mA 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...

  • Page 48: Cdm420-0006 Wiring Connection Module

    Wiring overview for InspectorP63x ... 65x (1 switching input used) O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 49 Supply voltage V Switching inputs and outputs (not supported) 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 50 Recommended position for all connection work. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 51 Male connector, M12, 17-pin, A-coded Female connector, D-Sub-HD, 15-pin 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 52 (often described as “RS-422 operation”). O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 53 Ethernet (host port) Serial host interface 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 54 Sensor E Sensor 1 Sensor 2 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 55 Functional assignment for the switching inputs is done withAppStudio configuration software. 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...
  • Page 56 Functional assignment for the switching outputs is done with AppStudio. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...
  • Page 57 For the purpose of electromagnetic compatibility, inputs must be set to a defined low- impedance level! 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...

  • Page 58: Commissioning

    Installing SensorApps on the device Use the SICK AppManager software to manage and install SensorApp packages (*.sapk files) on the device. The latest version of SICK AppManager is available from www.sick.com/SICK_AppManager. Many SensorApps have a web user interface which is accessed by following the steps below: Open a Google Chrome web browser window.
  • Page 59 Remove the ring lighting and protective optics cover. Mount and connect the ring lighting. Select and activate ring lighting in SICK AppStudio. Loosen the lock nut fitting on the aperture ring and sharpness ring. Adjust the mask using the aperture ring (top ring) on the lens to a low value such as “2”.

  • Page 60: Maintenance

    NOTE Static charging may cause dust particles to stick to the inspection window. This effect can be reduced by using an anti-static cleaning agent in combination with the SICK lens cloth (part no. 4003353) (can be obtained from www.sick.com). NOTICE Damage to the inspection window/.
  • Page 61 Comply with the latest version of the applicable regulations on photobiological ■ safety of lamps and lamp systems as well as on laser protection. Only the illumination units from SICK intended for the application can be used as inter‐ nal illumination units. 8019946/16UR/31-01-2020 | SICK...

  • Page 62: Repairs

    Repairs Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inval‐ idate any warranty claims against SICK AG. O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...

  • Page 63: Troubleshooting

    Repairs Repair work on the device may only be performed by qualified and authorized person‐ nel from SICK AG. Interruptions or modifications to the device by the customer will inval‐ idate any warranty claims against SICK AG. Returns Do not dispatch devices to the SICK Service department without consultation.
  • Page 64 Description of the fault that occurred ■ O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...

  • Page 65: Decommissioning

    Separate the recyclable materials by type and place them in recycling containers. ■ 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount...

  • Page 66: Technical Data

    • Lens unit Can be replaced, see Inspector series product information (no. 8016252) • Assembled variants: lens mounted by SICK • Self-assembly variant: to be mounted by the user see "Type code", page 12 Image sensor resolution see "Type code", page 12 Image sensor type see "Type code", page 12...

  • Page 67: Interfaces

    Image transmission (FTP). 10/100/1,000 MBit/s, TCP/IP, PROFINET IO, EtherNet/IP . MAC address(es), see type label. 20 kbit/s ... 1 Mbit/s Protocol: SICK CAN sensor network PROFIBUS Optional via external fieldbus module CDF600-21xx PROFINET IO Built-in, additionally available (optional) via external fieldbus mod‐...

  • Page 68: Ambient Data

    "Mounting requirements", page 18 O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount 8019946/16UR/31-01-2020 | SICK Subject to change without notice...

  • Page 69: Accessories

    Accessories and where applicable mounting information can be found online at: • www.sick.com/InspectorP63x 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...

  • Page 70: Annex

    13.2 Licenses SICK uses open-source software. This software is licensed by the rights holders using the following licenses among others: the free licenses GNU General Public License (GPL Version2, GPL Version3) and GNU Lesser General Public License (LGPL), the MIT license, zLib license, and the licenses derived from the BSD license.
  • Page 71 ANNEX 8019946/16UR/31-01-2020 | SICK O P E R A T I N G I N S T R U C T I O N S | InspectorP63x Flex C-mount and S-mount Subject to change without notice...
  • Page 72 Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 6119 8900 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...

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