SICK Ranger E40 Quick Start

1 Safety

Q U I C K S TA R T
b Read the entire Quickstart before using the device.
Ranger E/D
b Connection, assembly, and settings must be performed by
competent technicians.
b Do not connect external I/O signals to the device while it is
3D Camera
powered. This may damage the device.
b Protect the device from moisture and dirt during operation.
b Do not use the device in areas with risk for explosion.
EN
b Safe operation of lasers (accessory) depend on the type of
lasers being used. Carefully read the safety instructions in
the laser's manual.

2 Product Specification

Ranger E is a high-speed 3D camera that can measure up to
35,000 shape profiles/s. The camera can also operate in a
MultiScan mode, where it can simultaneously measure 3D,
grayscale, scatter, gloss, etc.
Ranger D is an alternative to the Ranger E, for use where
mid-speed performance is sufficient (see
D measures 3D with as high resolution, but requires less
configuration, and does not offer the possibility of MultiScan.
The Ranger serves as a data streamer, from which the
measurement data is transferred through a Gigabit Ethernet
connection to a PC for further processing.
The Ranger can be started, stopped and configured by applica-
tions running on the PC. Note that the 3D Camera Develop-
ment software is required to build such applications.
The Ranger E/D is intended to be the vision component in a
machine vision system.
The ISM Radio Frequency Classification is Group 1, Class A
(EN55011).
Warning:

3 Connections

Ranger E/D is connected to a 24 V DC power supply, and to a
PC running Windows 7/XP equipped with a Gigabit Ethernet
network board:
b The power supply is connected to the Power I/O connector
(M12 connector).
b The Gigabit Ethernet board in the PC is connected to the
Gigabit Ethernet connector (RJ45), either directly or through
an Ethernet switch.
b I/O signals that are used, for example pulse trigger signals
from encoders or the laser trigger signal from the Ranger
camera, are connected to the Power I/O and the Encoder
connector respectively (M12 connector).

4 System Requirements

b PC
b Ethernet
Australia Norge
cable
Phone +61 3 9457 0600 Phone +47 67 81 50 00
1800 33 48 02 – tollfree E-Mail sick@sick.no
E-Mail sales@sick.com.au
Österreich

5 Installation

Belgium/Luxembourg Phone +43 (0)22 36 62 28 8-0
Phone +32 (0)2 466 55 66 E-Mail office@sick.at
b Install the Gigabit Ethernet board (
E-Mail info@sick.be
Polska
Development software (
Brasil Phone +48 22 837 40 50
b Attach a lens to the Ranger (
Phone +55 11 3215-4900 E-Mail info@sick.pl
b Mount the Ranger, additional light sources, and other equip-
E-Mail marketing@sick.com.br
România
ment to be used by the vision system such as encoders and
Canada Phone +40 356 171 120
Phone +1 905 771 14 44 E-Mail office@sick.ro photoelectric switches for triggering.
E-Mail information@sick.com
b If the I/O signals are used, connect the equipment using the
Russia
Česká republika Phone +7-495-775-05-30
signals to the Power I/O or Encoder connector of the Ranger.
Phone +420 2 57 91 18 50 E-Mail info@sick.ru
A Ranger E/D Power-I/O terminal (
E-Mail sick@sick.cz
Schweiz
for connecting I/O signals to the Ranger. It offers screw
China Phone +41 41 619 29 39
terminals for connecting the signals, and connects to the
Phone +86 4000 121 000 E-Mail contact@sick.ch
E-Mail info.china@sick.net.cn Ranger with a Ranger E/D Power-I/O-Encoder Y-cable (
Singapore
Phone +852-2153 6300
b Connect the Gigabit Ethernet connector on the Ranger to a
Phone +65 6744 3732
E-Mail ghk@sick.com.hk
E-Mail sales.gsg@sick.com
dedicated Gigabit network, or directly to the Gigabit network
Danmark
Slovenija connector on the PC using a Gigabit Ethernet cable (
Phone +45 45 82 64 00
Phone +386 (0)1-47 69 990
b Connect an unpowered 24 V DC power supply (
E-Mail sick@sick.dk
E-Mail office@sick.si
Power I/O connector on the Ranger, or to the power plug on
Deutschland
South Africa
Phone +49 211 5301-301 the Ranger E/D Power-I/O terminal.
Phone +27 11 472 3733
E-Mail info@sick.de
b Switch on the power supply.
E-Mail info@sickautomation.co.za
España
South Korea
For detailed installation instructions, see the Ranger E/D
Phone +34 93 480 31 00
Phone +82 2 786 6321/4
E-Mail info@sick.es Reference Manual that can be found on the 3D Camera
E-Mail info@sickkorea.net
France Development software CD, or be downloaded from:
Suomi
Phone +33 1 64 62 35 00
Phone +358-9-25 15 800 visionsupport.sick.com
E-Mail info@sick.fr
E-Mail sick@sick.fi

6 Service and Maintenance

Great Britain
Sverige
Phone +44 (0)1727 831121
Phone +46 10 110 10 00 The Ranger E/D contain no user serviceable parts inside. The
E-Mail info@sick.co.uk
E-Mail info@sick.se
warranty of the device will be void if opened.
India
Taiwan
Phone +91–22–4033 8333
b Check screw connections and connectors at regular
Phone +886-2-2375-6288
E-Mail info@sick-india.com
E-Mail sales@sick.com.tw intervals.
Israel
Türkiye b Clean the housing with a soft cloth, dry or dampened with a
Phone +972-4-6881000
Phone +90 (216) 528 50 00
mild water diluted cleaning agent without powder additives.
E-Mail info@sick-sensors.com
E-Mail info@sick.com.tr
Italia
United Arab Emirates In case of unit failure, please contact SICK or a SICK represen-
Phone +39 02 27 43 41
Phone +971 (0) 4 8865 878
tative that delivered the unit for further instructions.
E-Mail info@sick.it
E-Mail info@sick.ae

7 Further Information

Japan
USA/México
Phone +81 (0)3 5309 2112
Phone +1(952) 941-6780
For more information on the Ranger E/D, please refer to the
E-Mail support@sick.jp
1 800 325-7425 – tollfree
Ranger E/D Reference Manual.
Magyarország E-Mail info@sickusa.com
Phone +36 1 371 2680
For support issues, please visit the online support on:
E-Mail office@sick.hu
visionsupport.sick.com
Nederland
Phone +31 (0)30 229 25 44 More representatives and agencies
More product information is also available on:
E-Mail info@sick.nl at www.sick.com
www.sick.com
8011763/YB39 ∙ 2014-06
All rights reserved. Subject to change without prior notice.
A
). The Ranger
C
20
Class A equipment is intended to be used in an
industrial environment.
13.2
B
16.7
B
POWER I/O
CONNECTOR
Recommended: Windows XP Pro 32/64 bit or
Windows 7 32/64 bit, at least 4 GB memory,
Gigabit Ethernet network card supporting jumbo
Pin Signal
frames.
Up to 70 m using CAT 6 cables.
1 In1
For longer distances or tough environments, 2 Power
opto cables can be used.
3 Out1
4 In2
D
5 TRA
) and the 3D Camera
a
6 TRB
) on the PC.
b
7 GND
).
c
8 Out2
I/O signal levels
) can also be used
d
B-type outputs (24 V)
TTL output
).
e
Device inputs (24 V)
).
f
) to the
g
Differential signal
RS-485
RS-422 (Encoder)
C
Max. speed ½ pixel resolution
kHz
40
35
30
25
20
15
10
5
0
0 100 200
Bottom
2 1
Mounting holes M5, 9 mm (2x)
1
Mounting holes M3, 3 mm (4x per side)
2
3 Power I/O connector (M12 male)
Encoder connector (M12 female)
4
Gigabit Ethernet connector (RJ45)
25 52 5
6 LEDs:
On Supply voltage OK (green)
13.5
Link Ethernet connected (green)
Data Camera sends data (yellow)
7.5
Function Reserved
50 19.5
Back
Side
2 6
M12
52
M12
5 6
124.8
6 4
5
3
7
ENCODER
4
2
CONNECTOR
1
3 8
8 1
2
Remark Pin Signal Remark
Enable (24 V) 1 In_A+ Phase 1, RS-422 +
24 V power supply 2 In_B+ Phase 2, RS-422 +
Reserved (B-type) 3 In_B- Phase 2, RS-422 -
Reset (24 V) 4 In_A- Phase 1, RS-422 -
TRA RS-485 5 AUX GND Encoder ground (<100 mA)
TRB RS-485 6 In3 Reserved (24 V)
Ground 7 In4 Monitor (24 V)
Laser trigger (TTL) 8 Out3 Reserved (B-type)
Low High Remark
0 ... +2.5 V (U - 2.5 V) ... U Max output current: 100 mA (in total)
supply supply
0 ... +0.8 V +2.0 ... +4.5 V Laser trigger, max output current: 35 mA
0 ... +2.0 V +7.0 ... U Reset, Enable, Monitor.
supply
Pulldown 30 kΩ.
Input voltage range Input differential Differential driver Remark
Threshold voltage output (min)
-7 ... +12 V ±200 mV ±2 V Termination 100 Ω
-7 ... +12 V ±200 mV – Termination 100 Ω
Best resolution 1 / pixel resolution MultiScan measurement speed
16
3D measurement speed kHz Hi3D speed kHz
5 9
Ranger E Ranger E
8
4
7
Ranger D
6
3
5
4
2
3
2
1
1
0 0
300 400 500 0 100 200 300 400 500 0 100
Sensor rows Sensor rows
D
b
a
PC with Gigabit
Ethernet board
d
g
4
3
90 ... 260 V AC 24 V DC
5
E
6
7
Ranger E40
Imager CMOS
Pixel resolution (columns x rows) 512 x 512
High resolution row (columns) –
Optics (C-mount) 1/2-inch
Interfaces Gigabit Ethernet
RS-485
RS-422 (Encoder)
Inputs 4 x HIGH = 10 V...28.8 V (one reserved)
Outputs 1 x TTL level; <35 mA
2 x B-type; <100 mA in total (reserved)
Weight (without optics) 360 g
Dimensions (L x W x H) 125 x 52 x 52
Supply voltage 24 V DC ± 20%
Ripple <5 V
PP
Power consumption 7 W, 0.8 A
Connectors: Power I/O M12, 8 pins, male
Encoder M12, 8 pins, female
Gigabit Ethernet RJ45
Operating temperature 0 ... +45 °C, Non-condensing
Storage temperature -20 ... +70 °C, Non-condensing
Enclosure rating IP 20
Housing material Aluminum
Type code Ranger-E40414 Ranger-E50414 Ranger-E55414 Ranger-D40213 Ranger-D50213
Part number 1040378
With IR high pass filter (1) –
Part number
(1) Half transmission at 750 nm. Row 100-511 with filter. Row 0-10 without filter.
Accessories
4 MultiScan components
Ranger E/D Accessory kit
(3D, Hi-res gray, Gray, Scatter)
Gigabit Ethernet board, single connection (
3D Camera Development software CD (
b
Ranger E
Lens, 25 mm, F1.4 ( )
c
Ranger E/D Power-I/O terminal ( )
d
Ranger E/D PowerIO-Encoder Y-cable, (DSUB – 2xM12, 2 m) (
Gigabit Ethernet cable, CAT 6, 5 m ( ) (2)
f
Ranger Power supply, 24 V DC, with line cords (
Terminal box, ICT-B ( )
h
Laser triangulation parts ( )
i
Laser, 660 nm, 35 mW ( )
k
Camera mounting parts ( )
m
Gigabit network switch, 5 ports ( )
n
200 300 400 500
RS-422 encoder terminal
3D Sensor rows (2) Cables are available in different lengths.
h
n
24 V DC
f
Laser power
5.3 V
f
e
Ranger E/D
i
m
k
I/O signals
c
Encoder
Photoelectric switch
E50 E55 D40 D50
1536 x 512 1536 x 512 512 x 512 1536 x 512
– 3072 – –
1-inch 1-inch 1/2-inch 1-inch
1040379 1040380 1040383 1040384
Ranger-E50424 Ranger-E55424 – –
1040381 1040382
Part.No.
2040857
) 6032329
a
) 2047925
1014252 (3)
6033171 (3)
) 6033172 (3)
e
6033029 (3)
) 2040591 (3)
g
1028342
1014254
6033005
1014255 (3)
6032330
6033175
(3) Included in the Ranger E/D Accessory kit.