Sinoboom GTJZ0408SE Parts Manual

Hide thumbs Also See for GTJZ0408SE:

Operation manual (108 pages)

Maintenance manual (92 pages)

Operation manual (90 pages)

Table Of Contents

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

page of 204

/ 204
Contents
Table of Contents
Bookmarks

Table of Contents

Quick Links

Download this manual

Part No.501055120002

Rev: C

Jun 2021

Parts

Manual

产品说明书

PRODU

C T MAN U AL

GTJZ0408SE/0408SE/1530SE

GTJZ0608SE/0608SE/1930SE

0608E (2132E)

G T JZ

GTJZ0408ME/0408ME/1532ME

0808E (2732E)

G T JZ

GTJZ0608ME/0608ME/1932ME

0808E (2732E)

G T JZ

0808E (2732E)

Table of Contents

Need help?

Do you have a question about the GTJZ0408SE and is the answer not in the manual?

Questions and answers

Summary of Contents for Sinoboom GTJZ0408SE

Page 1 Parts Part No.501055120002 Rev: C Jun 2021 Manual 产品说明书 PRODU C T MAN U AL GTJZ0408SE/0408SE/1530SE GTJZ0608SE/0608SE/1930SE 0608E (2132E) G T JZ GTJZ0408ME/0408ME/1532ME 0808E (2732E) G T JZ GTJZ0608ME/0608ME/1932ME 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Address Hunan, China : 410600 Zip Code Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 See the nameplate on your machine to identify the model and serial number. (See Decals section of this manual for details.) Trade identification MODELS SERIAL NO. Imperial Metric GTJZ0408SE 0408SE 1530SE From 0105700200 to Present GTJZ0608SE 0608SE 1930SE From 0105800300 to Present...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improvement, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 GENERAL INFORMATION 4-1b 4-2b Part No. Qty. Description 215020000110 Screw M5×12-A2-70 GB/T 818 4-2c 4-1c 215040000003 Washer 5-A2-70 GB/T 93 4-2d 203990000003 Guard 4-1d 101053063017 Options, Level sensor installation 4-2a 4-1a 203150000066 Level sensor 4-1a 4-1b 215010000049 Bolt M6×12-A2-70 GB/T 5783 4-1c 215040000004 Washer 6-A2-70 GB/T 93...
Page 9: Table Of Contents
2 Scissor Components............... 25 2.1 Scissor Components (GTJZ0408SE&0408ME)........26 2.2 Scissor Components (GTJZ0608SE&0608ME).
Page 10 4 Chassis-Scissor-Platform Installation........89 4.1 Chassis-Scissor-Platform Installation (GTJZ0408SE&0408ME) ....90 4.2 Chassis-Scissor-Platform Installation (GTJZ0608SE&0608ME) ....92 5 Electrical System ..............
Page 11 7.8 Decals(ANSI)..............163 7.9 Decals(AS)-GTJZ0408SE&0408ME&0608SE ....... . . 166 7.10 Decals(AS)-GTJZ0608ME .
Page 12 8.11 External Power Installation ........... . 190 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 13 INTRODUCTION Thank you for choosing and using the machinery of Hunan Sinoboom Intelligent Equipment Co., Ltd. Always read, understand and become familiar with the operation requirements of the machine and its associated safety procedures before operating, maintaining and repairing the machine. Operating the machine without becoming familiar with its specific operation requirements and safety procedures poses serious risks.
Page 16: Drive Installation
CHASSIS COMPONENTS DRIVE INSTALLATION © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 17 Washer 10-ZnD GB/T 93 101032030107 Special Bolt 207010000003 Grease nipple M10×1 GB/T 1152 204080000042 Solid wheel 215010000226 Bolt M12×1.5×40-10.9-DKL GB/T 5786 214030000004 Bearing, self-lubricating 215040000037 Washer 12-200HV-ZnD GB/T 97.1 101032030084 Washer 203010003012 Drive reducer, DC GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 18: Drive Reducer, Dc 203010003012
CHASSIS COMPONENTS DRIVE REDUCER, DC 203010003012 Part No. Qty. Description 216990003049 End cap, small 207080003001 Oil plug 207060003006 Service kit, sealing © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 19: Steer Installation
CHASSIS COMPONENTS STEER INSTALLATION GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 20 215060000039 Clevis Pin B16×55-ZnD GB/T 882 214030000025 Bearing 16×18×20 SF-1 215060000066 Pin 4×25-ZnD GB/T 91 215010000056 Bolt M8×16-8.8-ZnD GB/T 5783 214080000001 Bearing 20×23×21.5 SF-1F 215040000103 Washer 8-100HV-ZnD GB/T 5287 215040000005 Washer 8-ZnD GB/T 93 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 21: Drive Installation
CHASSIS COMPONENTS REAR WHEEL INSTALLATION GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 22 Description 204080000042 Solid wheel 101045030005 Wheel flange 215010000226 Bolt M12×1.5×40-10.9-DKL GB/T 5786 215040000037 Washer 12-200HV-ZnD GB/T 97.1 202050000006 Bearing block 215080000025 Bolt 1/2-13UNC-3.5inches GR8 215030000093 Nut 1/2"-13UNC GR8 215060000008 Cotter pin 4×63-ZnD GB/T 91 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 23: Pothole Protection System Installation
CHASSIS COMPONENTS POTHOLE PROTECTION SYSTEM INSTALLATION GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 24 Pin 4×25-ZnD GB/T 91 215060000064 Clevis Pin B16×50-ZnD GB/T 882 214030000024 Bearing 20×23×16.5 SF-1F 215060000039 Clevis Pin B16×55-ZnD GB/T 882 215040000041 Washer 20-200HV-ZnD GB/T 97.1 215040000039 Washer 16-200HV-ZnD GB/T 97.1 215040000033 Washer 6-A2 GB/T 97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 25: Left Door Installation
CHASSIS COMPONENTS LEFT DOOR INSTALLATION 1 21 4 12 18 25 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 26 Handle, latch 101040040070 Clamp 101040040069 Clamp 101038033051 Plate 101038033050 Screw rod 101017030054 Lock Catch 101038030011 Weldment, Left door 101038030001 Bumper strip 101032030062 Clevis Pin 101015030030 Shim 101015030029 Shim 101014030014 215040000037 Washer 12-200HV-ZnD GB/T 97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 27: Left Door Installation(As)
CHASSIS COMPONENTS LEFT DOOR INSTALLATION(AS) 15 23 17 25 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 28 215040000033 Washer 6-A2 GB/T 97.1 101017030054 Lock Catch 215030000029 Nut M12-8-ZnD GB/T 889.1 215040000004 Washer 6-A2-70 GB/T 93 101015030029 Shim 101015030030 Shim 101038030001 Bumper strip 101032030062 Clevis Pin 101014030014 215040000037 Washer 12-200HV-ZnD GB/T 97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 29: Right Door Installation
CHASSIS COMPONENTS RIGHT DOOR INSTALLATION GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 30 Screw M6×20-A2-70 GB/T 70.1 215020000021 Screw M8×12-8.8-ZnD GB/T 70.1 215030000025 Nut M6-8-A2-70 GB/T 889.1 215040000004 Washer 6-A2-70 GB/T 93 215040000033 Washer 6-A2 GB/T 97.1 215060000007 Pin 4×32-ZnD GB/T 91 215040000037 Washer 12-200HV-ZnD GB/T 97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 31: Ladder And Counterweight Installation (Gtjz0408Se&0408Me)
CHASSIS COMPONENTS LADDER AND COUNTERWEIGHT INSTALLATION (GTJZ0408SE&0408ME) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 32 101032030097 Plate 101016030061 Ladder 215040000006 Washer 10-ZnD GB/T 93 215040000035 Washer 10-200HV-ZnD GB/T 97.1 215010000069 Nut M10×25-8.8-ZnD GB/T 5783 215010000090 Bolt M12×30-8.8-ZnD GB/T 5783 215040000037 Washer 12-200HV-ZnD GB/T 97.1 215040000007 Washer 12-ZnD GB/T 93 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 33: Ladder And Counterweight Installation (Gtjz0608Se&0608Me)
CHASSIS COMPONENTS 1.10 LADDER AND COUNTERWEIGHT INSTALLATION (GTJZ0608SE&0608ME) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 34 Nut M10×25-8.8-ZnD GB/T 5783 215040000007 Washer 12-ZnD GB/T 93 215040000007 Washer 12-ZnD GB/T 93 215040000006 Washer 10-ZnD GB/T 93 215040000035 Washer 10-200HV-ZnD GB/T 97.1 215040000037 Washer 12-200HV-ZnD GB/T 97.1 215040000037 Washer 12-200HV-ZnD GB/T 97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 35: Chassis Shield Installation
CHASSIS COMPONENTS CHASSIS SHIELD INSTALLATION 1.11 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 36 Nut M10-8-ZnD GB/T 889.1 101053033000 Coverplate 215020000021 Screw M8×12-8.8-ZnD GB/T 70.1 101058033004 Weldment, Chassis 215020000057 Screw M10×50-8.8-ZnD GB/T 70.1 101014030107 Bracket 215010000050 Bolt M6×16-A2-70 GB/T 5783 215040000033 Washer 6-A2 GB/T 97.1 215040000004 Washer 6-A2-70 GB/T 93 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 38: Scissor Components (Gtjz0408Se&0408Me)
SCISSOR COMPONENTS SCISSOR COMPONENTS (GTJZ0408SE&0408ME) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 40 Rubber grommet 215030000026 Nut M8-8-ZnD GB/T889.1 101032010001 Lift Cylinder 27a-1 207990003002 Seal kit, cylinder(1000122) 27a-2 207990003004 Seal kit, cylinder(1000145) 215010000056 Bolt M8×16-8.8-ZnD GB/T 5783 101012010016 Pin, upper end 101012010032 Pin, lower end 101012010044 Keeper pin © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 41: Scissor Components (Gtjz0608Se&0608Me)
SCISSOR COMPONENTS SCISSOR COMPONENTS (GTJZ0608SE&0608ME) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 43 Bolt M8×80-8.8-ZnD GB/T 5782 101015030021 Special Bolt 101032010001 Lift Cylinder 29a-1 207990003002 Seal kit, cylinder(1000122) 29a-2 207990003004 Seal kit, cylinder(1000145) 101012010016 Pin, upper end 101012010032 Pin, lower end 101012010044 Keeper pin 215010000056 Bolt M8×16-8.8-ZnD GB/T 5783 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 46: Platform Components(Japanese Specs)
PLATFORM COMPONENTS PLATFORM COMPONENTS(JAPANESE SPECS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 47: Fixed Platform Assembly (Japanese Specs)
PLATFORM COMPONENTS 3.1.1 FIXED PLATFORM ASSEMBLY (JAPANESE SPECS) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 48 Screw M8×20-8.8-ZnD GB/T 70.3 101016040113 215040000119 Washer 14-200HV GB/T97.1 215010000041 Bolt M5×12-A2-70 GB/T 5783 101040040070 Clamp 101040040069 Clamp 215040000033 Washer 6-A2 GB/T 97.1 215040000034 Washer 8-200HV-ZnD GB/T 97.1 215010000089 Bolt M12×25-8.8-ZnD GB/T 5783 101032040061 101012040008 Special Nut © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 49: Extended Platform Assembly (Japanese Specs)
PLATFORM COMPONENTS 3.1.2 EXTENDED PLATFORM ASSEMBLY (JAPANESE SPECS) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 50 Sliding block 101040040060 215030000026 Nut M8-8-ZnD GB/T889.1 101055043000 Plate 215040000119 Washer 14-200HV GB/T97.1 101016040113 101040040066 Pedal 215050000007 Blind rivet 6×10-ZnD GB/T 12618.2 101016040136 Sliding block 215030000029 Nut M12-8-ZnD GB/T 889.1 215010000062 Bolt M8×45-8.8-ZnD GB/T 5783 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 51: Fixed Platform Rails Installation (Japanese Specs)
PLATFORM COMPONENTS 3.1.3 FIXED PLATFORM RAILS INSTALLATION (JAPANESE SPECS) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 52 PLATFORM COMPONENTS Part No. Qty. Description 101032040002 Rail 215030000026 Nut M8-8-ZnD GB/T889.1 215040000034 Washer 8-200HV-ZnD GB/T 97.1 101032040034 Rail, lower 101014043005 Rubber choke plug 101032040037 Rail, lower 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 53: Extended Platform Rails Installation(Japanese Specs)
PLATFORM COMPONENTS 3.1.4 EXTENDED PLATFORM RAILS INSTALLATION (JAPANESE SPECS) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 54 215040000034 Washer 8-200HV-ZnD GB/T 97.1 101014043005 Rubber choke plug 101032040030 Rail, upper 215040000033 Washer 6-A2 GB/T 97.1 209020000005 Lanyard 101035040016 Rail 215030000025 Nut M6-8-A2-70 GB/T 889.1 215030000026 Nut M8-8-ZnD GB/T889.1 216070000001 Manual storage container © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 55: Platform Entry Gate Installation (Japanese Specs)
PLATFORM COMPONENTS 3.1.5 PLATFORM ENTRY GATE INSTALLATION (JAPANESE SPECS) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 56 Nut M6-8-A2-70 GB/T 889.1 215010000065 Bolt M8×60-8.8-ZnD GB/T 5783 101032040046 Cover 209020000005 Lanyard 101038040034 Door 216030000022 Magnet 101015040007 Hinge assembly 215010100004 Bolt M8×50-8.8-ZnD GB/T 5782 215040000034 Washer 8-200HV-ZnD GB/T 97.1 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 57: Platform Components (Korean Specs)
PLATFORM COMPONENTS PLATFORM COMPONENTS (KOREAN SPECS) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 58: Fixed Platform Assembly (Korean Specs)
PLATFORM COMPONENTS 3.2.1 FIXED PLATFORM ASSEMBLY (KOREAN SPECS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 59 Support, platform(Models with 4m platform height only) 101016040113 101040040069 Clamp 215040000119 Washer 14-200HV GB/T97.1 101016040146 Bracket 215020000010 Screw M6×12-A2-70 GB/T 70.1 215030000029 Nut M12-8-ZnD GB/T 889.1 215020000230 Screw M6×25-A2-70 GB/T 70.3 215040000033 Washer 6-A2 GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 60: Extended Platform Assembly (Korean Specs)
PLATFORM COMPONENTS 3.2.2 EXTENDED PLATFORM ASSEMBLY (KOREAN SPECS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 61 Blind rivet 6×10-ZnD GB/T 12618.2 101040040062 Spring 101015040103 Bracket 215040000119 Washer 14-200HV GB/T97.1 101016040136 Sliding block 101038040028 Cover 101039040024 Bracket 101013040015 Roller 101016040136 Sliding block 101055043000 Plate 215020000226 Screw M8×20-8.8-ZnD GB/T 70.3 215010000062 Bolt M8×45-8.8-ZnD GB/T 5783 101016040113 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 62: Fixed Platform Rails Installation (Korean Specs)
PLATFORM COMPONENTS 3.2.3 FIXED PLATFORM RAILS INSTALLATION (KOREAN SPECS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 63 Part No. Qty. Description 215030000026 Nut M8-8-ZnD GB/T889.1 101038040039 Rail, lower 101038040038 Rail, upper 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 101014043005 Rubber choke plug 215040000034 Washer 8-200HV-ZnD GB/T 97.1 101038040036 Rail, lower 101038043007 Rail, left GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 64: Extended Platform Rails Installation (Korean Specs)
PLATFORM COMPONENTS 3.2.4 EXTENDED PLATFORM RAILS INSTALLATION (KOREAN SPECS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 65 Bolt M8×55-8.8-ZnD GB/T 5783 215040000004 Washer 6-A2-70 GB/T 93 215040000034 Washer 8-200HV-ZnD GB/T 97.1 101038040040 Rail 215010000049 Bolt M6×12-A2-70 GB/T 5783 101038040044 Rail 209020000005 Lanyard 101014043005 Rubber choke plug 101038040017 Rail, upper 215030000026 Nut M8-8-ZnD GB/T889.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 66: Platform Entry Gate Installation (Korean Specs)
PLATFORM COMPONENTS 3.2.5 PLATFORM ENTRY GATE INSTALLATION (KOREAN SPECS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 67 Bolt M8×50-8.8-ZnD GB/T 5782 215010000065 Bolt M8×60-8.8-ZnD GB/T 5783 101038040045 Cover 209020000005 Lanyard 215030000025 Nut M6-8-A2-70 GB/T 889.1 215010000163 Bolt M8×50-8.8-ZnD GB/T 5782 101038040034 Door 215010000051 Bolt M6×20-A2-70 GB/T 5783 215030000026 Nut M8-8-ZnD GB/T889.1 216030000022 Magnet GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 68: Platform Components(Fold-Down)
PLATFORM COMPONENTS PLATFORM COMPONENTS(FOLD-DOWN) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 69: Fixed Platform Assembly(Fold-Down)
PLATFORM COMPONENTS 3.3.1 FIXED PLATFORM ASSEMBLY(FOLD-DOWN) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 70 215040000004 Washer 6-A2-70 GB/T 93 215020000230 Screw M6×25-A2-70 GB/T 70.3 215040000119 Washer 14-200HV GB/T97.1 101040040037 Bracket 215030000029 Nut M12-8-ZnD GB/T 889.1 101040040070 Clamp 215020000226 Screw M8×20-8.8-ZnD GB/T 70.3 101039040024 Bracket 101012040008 Special Nut 101032040061 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 71: Extended Platform Assembly(Fold-Down)
PLATFORM COMPONENTS 3.3.2 EXTENDED PLATFORM ASSEMBLY(FOLD-DOWN) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 72 101035040009 Extended platform 215040000119 Washer 14-200HV GB/T97.1 101055043000 Plate 101013040015 Roller 215050000007 Blind rivet 6×10-ZnD GB/T 12618.2 101015040103 Bracket 215020000226 Screw M8×20-8.8-ZnD GB/T 70.3 101039040024 Bracket 215030000029 Nut M12-8-ZnD GB/T 889.1 101038040028 Cover 101040040060 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 73: Fixed Platform Rails Installation(Fold-Down)
PLATFORM COMPONENTS 3.3.3 FIXED PLATFORM RAILS INSTALLATION(FOLD-DOWN) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 74 PLATFORM COMPONENTS Part No. Qty. Description 101014043005 Rubber choke plug 215030000026 Nut M8-8-ZnD GB/T889.1 215040000034 Washer 8-200HV-ZnD GB/T 97.1 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 101032040002 Rail 101032040037 Rail, lower 101032040034 Rail, lower © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 75: Extended Platform Rails Installation(Fold-Down)
PLATFORM COMPONENTS 3.3.4 EXTENDED PLATFORM RAILS INSTALLATION(FOLD-DOWN) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 76 Bolt M8×55-8.8-ZnD GB/T 5783 101035040016 Rail 209020000005 Lanyard 215040000004 Washer 6-A2-70 GB/T 93 215030000026 Nut M8-8-ZnD GB/T889.1 216070000001 Manual storage container 215010000049 Bolt M6×12-A2-70 GB/T 5783 101038040015 Rail, front 101035040017 Rail 101014043005 Rubber choke plug © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 77: Platform Entry Gate Installation(Fold-Down)
PLATFORM COMPONENTS 3.3.5 PLATFORM ENTRY GATE INSTALLATION(FOLD-DOWN) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 78 Lanyard 101032040024 Cover 101032040046 Cover 101012040056 Lock 215030000025 Nut M6-8-A2-70 GB/T 889.1 215010100004 Bolt M8×50-8.8-ZnD GB/T 5782 215010000051 Bolt M6×20-A2-70 GB/T 5783 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 215030000026 Nut M8-8-ZnD GB/T889.1 101015040007 Hinge assembly © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 79: Platform Components(As Models)
PLATFORM COMPONENTS PLATFORM COMPONENTS(AS MODELS) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 80: Platform Components(As Models)
PLATFORM COMPONENTS 3.4.1 FIXED PLATFORM ASSEMBLY(AS MODELS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 81 Special Nut 101040040071 Clamp 215050000007 Blind rivet 6×10-ZnD GB/T 12618.2 101032040061 215010000041 Bolt M5×12-A2-70 GB/T 5783 101016040136 Sliding block 101040040070 Clamp 101040040069 Clamp 215020000010 Screw M6×12-A2-70 GB/T 70.1 101035040018 Roller 215040000004 Washer 6-A2-70 GB/T 93 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 82: Platform Components(As Models)
3.4.2 FIXED PLATFORM RAILS INSTALLATION(AS MODELS) Part No. Qty. Description 101056043002 Rail 101032040037 Rail, lower 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 101014043005 Rubber choke plug 215030000026 Nut M8-8-ZnD GB/T889.1 215040000034 Washer 8-200HV-ZnD GB/T 97.1 101032040034 Rail, lower © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 83: Platform Components(As Models)
Nut M12-8-ZnD GB/T 889.1 101032040040 Support, platform 215010000089 Bolt M12×25-8.8-ZnD GB/T 5783 215010000223 Bolt M14×155-8.8-ZnD GB/T 5782 215010000224 Bolt M14×140-8.8-DKL GB/T31.1 215040000119 Washer 14-200HV GB/T97.1 215060000004 Pin 3.2×25-ZnD GB/T 91 215030000068 Nut M14-8 GB/T 6170 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 84: Extended Platform Assembly(As Models)
PLATFORM COMPONENTS 3.4.4 EXTENDED PLATFORM ASSEMBLY(AS MODELS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 85 Screw M8×20-8.8-ZnD GB/T 70.3 101040040062 Spring 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 101055043000 Plate 215040000034 Washer 8-200HV-ZnD GB/T 97.1 101040040060 101016040136 Sliding block 215010000062 Bolt M8×45-8.8-ZnD GB/T 5783 101039040024 Bracket 215030000029 Nut M12-8-ZnD GB/T 889.1 101015040103 Bracket GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 86: Extended Platform Assembly(As Models)
PLATFORM COMPONENTS 3.4.5 EXTENDED PLATFORM RAILS INSTALLATION(AS MODELS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 87 Nut M8-8-ZnD GB/T889.1 101035040016 Rail 216070000001 Manual storage container 215030000025 Nut M6-8-A2-70 GB/T 889.1 101014043005 Rubber choke plug 101056043007 Rail, upper 101056043009 Rail, upper 215010000049 Bolt M6×12-A2-70 GB/T 5783 215040000033 Washer 6-A2 GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 88: Extended Platform Assembly(As Models)
PLATFORM COMPONENTS 3.4.6 PLATFORM ENTRY GATE INSTALLATION(AS MODELS) 7 11 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 89 Washer 8-200HV-ZnD GB/T 97.1 101032040024 Cover 215010100004 Bolt M8×50-8.8-ZnD GB/T 5782 101038040024 Door 215030000026 Nut M8-8-ZnD GB/T889.1 101015040007 Hinge assembly 215010000163 Bolt M8×50-8.8-ZnD GB/T 5782 209020000005 Lanyard 101032040046 Cover 215010000051 Bolt M6×20-A2-70 GB/T 5783 209020000005 Lanyard GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 90: Extended Platform Assembly(As Models)
PLATFORM COMPONENTS PLATFORM COMPONENTS(QUICK FOLD-DOWN PLATFORM) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 91: Extended Platform Assembly(As Models)
PLATFORM COMPONENTS 3.5.1 FIXED PLATFORM ASSEMBLY(QUICK FOLD-DOWN PLATFORM) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 92 Bolt M5×12-A2-70 GB/T 5783 215020000230 Screw M6×25-A2-70 GB/T 70.3 101012040008 Special Nut 101016040113 101032040061 215020000226 Screw M8×20-8.8-ZnD GB/T 70.3 215040000004 Washer 6-A2-70 GB/T 93 101030040006 Bracket 215040000005 Washer 8-ZnD GB/T 93 215050000007 Blind rivet 6×10-ZnD GB/T 12618.2 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 93: Extended Platform Assembly(As Models)
Part No. Qty. Description 101058043020 Rail, upper 101058043068 Connector 101058043019 Rail, lower 215040000034 Washer 8-200HV-ZnD GB/T 97.1 209020000005 Lanyard 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 101014043005 Rubber choke plug 215030000026 Nut M8-8-ZnD GB/T889.1 101058043031 Handle, fixed GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 94: Extended Platform Assembly(As Models)
Pin 3.2×25-ZnD GB/T 91 215040000037 Washer 12-200HV-ZnD GB/T 97.1 101032040040 Support, platform 215030000029 Nut M12-8-ZnD GB/T 889.1 215010000223 Bolt M14×155-8.8-ZnD GB/T 5782 215010000089 Bolt M12×25-8.8-ZnD GB/T 5783 215040000119 Washer 14-200HV GB/T97.1 215040000119 Washer 14-200HV GB/T97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 95: Extended Platform Assembly(Quick Fold-Down Platform)
PLATFORM COMPONENTS 3.5.4 EXTENDED PLATFORM ASSEMBLY(QUICK FOLD-DOWN PLATFORM) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 96 101015040103 Bracket 215030000029 Nut M12-8-ZnD GB/T 889.1 101040040062 Spring 101016040113 101040040060 215050000007 Blind rivet 6×10-ZnD GB/T 12618.2 215010000062 Bolt M8×45-8.8-ZnD GB/T 5783 101039040024 Bracket 215040000119 Washer 14-200HV GB/T97.1 101016040136 Sliding block 101016040136 Sliding block © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 97: Extended Platform Assembly(Quick Fold-Down Platform)
PLATFORM COMPONENTS 3.5.5 EXTENDED PLATFORM RAILS INSTALLATION(QUICK FOLD-DOWN PLATFORM) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 98 101014043005 Rubber choke plug 215040000033 Washer 6-A2 GB/T 97.1 215030000026 Nut M8-8-ZnD GB/T889.1 101058043017 Rail, front 101058043018 Rail, lower 215040000034 Washer 8-200HV-ZnD GB/T 97.1 101058043062 Handle, fixed 215030000025 Nut M6-8-A2-70 GB/T 889.1 101058043068 Connector © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 99: Platform Entry Gate Installation(Quick Fold-Down Platform)
PLATFORM COMPONENTS 3.5.6 PLATFORM ENTRY GATE INSTALLATION(QUICK FOLD-DOWN PLATFORM) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 100 Washer 8-200HV-ZnD GB/T 97.1 215010000163 Bolt M8×50-8.8-ZnD GB/T 5782 215010000051 Bolt M6×20-A2-70 GB/T 5783 101038040024 Door 101019040001 Spring 101015040007 Hinge assembly 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 101012040056 Lock 215010000065 Bolt M8×60-8.8-ZnD GB/T 5783 101058043026 Cover 101058043027 Cover © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 101: Chassis-Scissor-Platform Installation
CHASSIS-SCISSOR-PLATFORM INSTALLATION GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 102: Chassis-Scissor-Platform Installation (Gtjz0408Se&0408Me)
CHASSIS-SCISSOR-PLATFORM INSTALLATION CHASSIS-SCISSOR-PLATFORM INSTALLATION (GTJZ0408SE&0408ME) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 103 101033030025 Sliding block, lower left 215030000027 Nut M10-8-ZnD GB/T 889.1 101033030023 Sliding block, lower right 101032040053 Sliding block 214030000014 Self-lubricating bearing 215010000224 Bolt M14×140-8.8-DKL GB/T31.1 215060000004 Pin 3.2×25-ZnD GB/T 91 215040000119 Washer 14-200HV GB/T97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 104: Chassis-Scissor-Platform Installation (Gtjz0608Se&0608Me)
CHASSIS-SCISSOR-PLATFORM INSTALLATION CHASSIS-SCISSOR-PLATFORM INSTALLATION (GTJZ0608SE&0608ME) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 105 Sliding block, lower right 215030000027 Nut M10-8-ZnD GB/T 889.1 101032040052 Sliding block, upper 215040000035 Washer 10-200HV-ZnD GB/T 97.1 101032040054 Sliding block, upper 215040000119 Washer 14-200HV GB/T97.1 215010000224 Bolt M14×140-8.8-DKL GB/T31.1 215060000004 Pin 3.2×25-ZnD GB/T 91 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 106 CHASSIS-SCISSOR-PLATFORM INSTALLATION This Page Intentionally Left Blank © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 108: Emergency Decent Handle Installation
HYDRAULIC SYSTEM EMERGENCY DECENT HANDLE INSTALLATION © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 109 HYDRAULIC SYSTEM Part No. Qty. Description 204100000015 Emergency Decent Handle 101016030042 Plate 215010000056 Bolt M8×16-8.8-ZnD GB/T 5783 215040000005 Washer 8-ZnD GB/T 93 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 110: Right Door Hydraulic Components Installation
HYDRAULIC SYSTEM RIGHT DOOR HYDRAULIC COMPONENTS INSTALLATION © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 111 HYDRAULIC SYSTEM Part No. Qty. Description 202010000056 Power unit 215010000069 Nut M10×25-8.8-ZnD GB/T 5783 215040000035 Washer 10-200HV-ZnD GB/T 97.1 215040000006 Washer 10-ZnD GB/T 93 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 112: Power Unit 202010000056
203990003015 Carbon brush 202080003005 Screen 202010003050 Gear pump 207990003033 Seal kit, Gear pump assembly 202080003002 Return filter, in-tank 202040003288 Relief valve, direct-acting 202040003289 Cartridge solenoid valve, 2-position 4-way 202040003290 Cartridge solenoid valve, 3-position 4-way © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 113: Hose Clamp Installation
HYDRAULIC SYSTEM HOSE CLAMP INSTALLATION GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 114 HYDRAULIC SYSTEM Part No. Qty. Description 101046053000 Hose Clamp 216010000019 215010000055 Bolt M6×50-A2-70 GB/T 5783 215040000033 Washer 6-A2 GB/T 97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 115: Lift Control Valve Installation
Part No. Qty. Description 101054050002 Options, Lift control valve 202040003293 Lift control valve(1000282) 202040003295 Lift control valve(1000176) 215020000030 Screw M8×45-8.8-ZnD GB/T 70.1 101012010046 Bracket 215020000022 Screw M8×16-8.8-ZnD GB/T 70.1 215040000005 Washer 8-ZnD GB/T 93 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 116: Lift Control Valve 202040003293
HYDRAULIC SYSTEM LIFT CONTROL VALVE 202040003293 Part No. Qty. Description 202990003020 Solenoid valve(with screen) 202130000006 Plug 202990003023 Check valve (with screen) 202990003019 Coil 202130000007 Plug 207040003003 O-ring © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 117: Lift Control Valve 202040003295
HYDRAULIC SYSTEM LIFT CONTROL VALVE 202040003295 Part No. Qty. Description 202990003021 Check valve (with screen) 202130000006 Plug 202990000031 Solenoid valve spool, lower lifting 202990000039 Coil 202130000007 Plug 202080003007 Filter screen 207040003003 O-ring GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 118: Hydraulic Tubes Layout
Steering cylinder R1SN06 G1/4 B G1/4 Part No. Qty. Description 213010000007 Fitting 213010000012 Fitting 213010000009 Fitting 213010003141 Fitting, filter screen 213010000010 Fitting 213010000024 Fitting 213050001159 Hose 213050001525 Hose 213050003158 Hose 213050000441 Hose 216110000001 Hose jacket © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 119: Hydraulic Valves Identification
Lift valve Lift relief valve Steer relief valve Lift control valve Soleniod directional valve, steer Check valve Soleniod directional valve, descend Soleniod, right steer valve Soleniod, left steer valve Soleniod, lift valve Soleniod, descend valve GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 120: Hydraulic Schematic
HYDRAULIC SYSTEM 5.10 HYDRAULIC SCHEMATIC Lift cylinder Load sensor(options) Steer cylinder 210bar © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 122: Chassis Electrical Components
ELECTRICAL SYSTEM CHASSIS ELECTRICAL COMPONENTS INSTALLATION 17 16 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 123 Nut M5-A2-70 GB/T 6170 215030000003 Screw M5×35-A2-70 GB/T 818 215020000214 Screw M4×35-A2-70 GB/T 818 215020000212 Screw M5×30-A2-70 GB/T 818 215020000114 Bolt M8×55-8.8-ZnD GB/T 5783 215010000064 Rubber strap, anti-static 203160000004 Cable(Not shown) 203080003061 Connector 201990003005 Limit switch 203060000108 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 124: Options, Level Sensor Installation
1-1d 215010000049 Bolt M6×12-A2-70 GB/T 5783 1-2a 203060000076 Level sensor(1000154) 1-2b 215010000051 Bolt M6×20-A2-70 GB/T 5783 1-2c 215040000004 Washer 6-A2-70 GB/T 93 1-2d 215010000050 Bolt M6×16-A2-70 GB/T 5783 1-2e 215040000033 Washer 6-A2 GB/T 97.1 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 125: Angle Sensor Installation
101032030078 Flange 203150000046 Angle sensor 215020000001 Screw M4×10-A2-70 GB/T 70.1 215020000215 Screw M5×40-A2-70 GB/T 818 215040000032 Washer 5-A2 GB/T 97.1 101016010062 Flange 215010000050 Bolt M6×16-A2-70 GB/T 5783 215040000003 Washer 5-A2-70 GB/T 93 101032030087 Plate GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 126: Left Door Electrical Components Installation
ELECTRICAL SYSTEM LEFT DOOR ELECTRICAL COMPONENTS INSTALLATION © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 127 Screw M5×16-A2-70 GB/T 818 215040000002 Washer 4-A2-70 GB/T 93 215040000003 Washer 5-A2-70 GB/T 93 215040000004 Washer 6-A2-70 GB/T 93 215040000031 Washer 4-A2 GB/T 97.1 215040000033 Washer 6-A2 GB/T 97.1 215040000033 Washer 6-A2 GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 128: Right Door Electrical Components Installation
ELECTRICAL SYSTEM RIGHT DOOR ELECTRICAL COMPONENTS INSTALLATION 24 28 25 19 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 129 Nut M6-8-A2-70 GB/T 889.1 215040000002 Washer 4-A2-70 GB/T 93 215040000003 Washer 5-A2-70 GB/T 93 215040000004 Washer 6-A2-70 GB/T 93 215040000005 Washer 8-ZnD GB/T 93 215040000031 Washer 4-A2 GB/T 97.1 215040000032 Washer 5-A2 GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 130: Batteries Installation (Lead-Acid Battery)
ELECTRICAL SYSTEM BATTERIES INSTALLATION (LEAD-ACID BATTERY) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 131 ELECTRICAL SYSTEM Part No. Qty. Description 203100000002 Battery, Lead acid 203080000004 Jacket, PVC 203100000044 Battery cap (Black) 203100000041 Battery cap 215080000007 Nut 5/16"-18UNC GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 132: Batteries Installation(Lead Acid Battery, Maintenance-Free)
ELECTRICAL SYSTEM BATTERIES INSTALLATION(LEAD ACID BATTERY, MAINTENANCE-FREE) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 133 ELECTRICAL SYSTEM Part No. Qty. Description 203100000017 Battery, Maintenance free 203080000004 Jacket, PVC 215080000007 Nut 5/16"-18UNC GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 134: Batteries Installation(Lithium Battery)
ELECTRICAL SYSTEM BATTERIES INSTALLATION(LITHIUM BATTERY) Part No. Qty. Description 203100003054 Lithium battery 215010000163 Bolt M8×50-8.8-ZnD GB/T 5782 203080000004 Jacket, PVC © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 135: Scissor Arm Electrical Components Installation
ELECTRICAL SYSTEM SCISSOR ARM ELECTRICAL COMPONENTS INSTALLATION GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 136 ELECTRICAL SYSTEM Part No. Qty. Description 203150000055 Pressure sensor 203080003094 Plug, with cable © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 137: Platform Control Box Installation
101014040046 Bracket 101015060015 Cover, Platform control box 209030003004 Bolt M8 203020000065 Platform control box(DTC) 203020003028 Platform control box assembly(SINOBOOM) 215020000116 Screw M6×16-A2-70 GB/T 818 215040000004 Washer 6-A2-70 GB/T 93 215040000033 Washer 6-A2 GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 138: Platform Control Box 203020000065
203060003060 Cover, PCU window 203060003059 Enclosure PCU 203060003056 Rubber gasket of alarm 203080003458 Coil code assy 203050003036 Alarm floyd bell 203060003063 Overlay 203060003054 Emergency stop switch 203060003055 Contact block(Not Shown) 203030003021 PCU upgrade(Not Shown) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 139: Platform Control Box 203020003028
Cable assembly (1.3m), 5-core, spiral 203060003050 Housing, upper 203090003003 Handle 203080003430 Socket assembly (0.2m), 6P 203060003051 Harness assembly (0.2mm) 203060003049 Emergency stop switch 203030003020 Motherboard assembly(Not Shown) 203060003052 Housing, lower 203060003053 Screw M4×8 GBT2672-2017 A2-70 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 140: Chassis Harness
ELECTRICAL SYSTEM 6.13 CHASSIS HARNESS © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 141 Connector 203080000029 Cable 203080000047 Cable 203080000248 Cable 203080000308 Cable 203080000196 Cable 203080000528 Cable 203080000135 Corrugated pipe (Black) 203080000037 Pipe, corrugated 203080000006 Pipe, corrugated 203080000031 Corrugated pipe 203080000188 Corrugated pipe 203080000130 Terminal 203080000129 Jacket, flexible GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 142 AMP Connector (14 Position) 203080000068 Blind plug 203080000100 Connector 203080000112 Lock 203080003219 Cover, waterproof, 8-pin, female 203070003007 Fuse box (for harness) 203080000473 Cap, 3 position, female 203080000651 Terminal 203080000652 Terminal 203080000474 Cover, waterproof, 2-pin, female 203080000200 Terminal © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 143: Power Cable Kit(Lead-Acid Battery)
DC motor MP-Motor controller-P，quantity 1 ea Red wire 35-10 35-8 DC motor MP+- Motor controller B+，quantity 1 ea 2300 Red wire 35-8 35-8 K1.2 Contactor K1-Motor controller B+，quantity 1 ea Wrap with Closed corrugated pipe GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 144 ELECTRICAL SYSTEM Part No. Qty. Description 203080000677 Terminal, copper 203080000257 Cable (red) 203080000035 Pipe, heat-shrink 203080000009 Cable (black) 203080000680 Terminal, copper 203080000006 Pipe, corrugated 203060000067 Terminal, Emergency stop plug © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 145: Electrical Power Wiring Layout(Lithium Battery)
ELECTRICAL POWER WIRING LAYOUT(LITHIUM BATTERY) 6.15 Bat+~QF OT35-8 TC175A TC175A Lithium Battery OT35-8 Power Pull OT35-8 QF~FU Bat-~MC:B- FU1(275A) OT35-8 MC：B-~QF KM1~MC：B+ OT35-8 OT35-8 FU~KM1 OT35-8 OT35-8 OT35-10 OT35-10 OT35-8 Lift Motor MC：B+~MP OT35-8 MP~MC：M- GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 146 203230000598 Power harness 203230000824 Power Cable Kit 203230000859 Power Cable Kit 203230000831 Power Cable Kit 203230000884 Power Cable Kit 203230000885 Power Cable Kit 203230000886 Power Cable Kit 203230000888 Power Cable Kit 203080000006 Pipe, corrugated © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 147: Ground To Platform Harness (Gtjz0408Se&0408Me)
ELECTRICAL SYSTEM 6.16 GROUND TO PLATFORM HARNESS (GTJZ0408SE&0408ME) CANH CANH CANL CANL Part No. Qty. Description 203080000349 Connector 203080000351 203080000353 Cover 203080003050 Cable, 5-core 203080000348 Connector 203080000355 Socket 203080000354 Cover 203080000350 Connector GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 148: Ground To Platform Harness (Gtjz0608Se&0608Me)
ELECTRICAL SYSTEM 6.17 GROUND TO PLATFORM HARNESS (GTJZ0608SE&0608ME) CANH CANH CANL CANL Part No. Qty. Description 203080000349 Connector 203080000351 203080000353 Cover 203080003050 Cable, 5-core 203080000348 Connector 203080000355 Socket 203080000354 Cover 203080000350 Connector © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 150: Electrical Schematic Diagram
Field coil Field coil MC Motor controller -BATT Lift Drive Drive Forward speed speed enable Lift Reverse enable 220V Platform control box Lift speed Drive enable Forward Reverse Drive speed Lift enable Electrical plug 101048060003 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 152 Right break coil Left break coil Turn Turn Brake Diagnostic Drive Drive Lift Lift left, right, Forward trouble state speed enable speed enable front front Reverse Break,left Brake Break,right down code Alarm wheel wheel 101048060003 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 155 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101055000018 Decal-Use condition, GTJZ0408SE 17-2 101058000008 Decal-Use condition, GTJZ0608SE 17-3 101055000008 Decal-Use condition, GTJZ0408ME 17-4 101056000008 Decal-Use condition, GTJZ0608ME 101014100007 Decal-Platform electrical plug...
Page 156 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103017 Decal-Main power switch 101055103016 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard 101038100010 Decal-Warranty period 101014100034 Decal-Contact information © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 158 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101055000018 Decal-Use condition, GTJZ0408SE 17-2 101058000008 Decal-Use condition, GTJZ0608SE 17-3 101055000008 Decal-Use condition, GTJZ0408ME 17-4 101056000008 Decal-Use condition, GTJZ0608ME 101014100007 Decal-Platform electrical plug...
Page 159 Decal-Lanyard anchorage points 101038100007 Decal-Electrocution hazard 101041103020 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 161 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101055000018 Decal-Use condition, GTJZ0408SE 17-2 101058000008 Decal-Use condition, GTJZ0608SE 17-3 101055000008 Decal-Use condition, GTJZ0408ME 17-4 101056000008 Decal-Use condition, GTJZ0608ME 101014100007 Decal-Platform electrical plug...
Page 162 Decal-Lanyard anchorage points 101038100007 Decal-Electrocution hazard 101041103020 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 164 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101055000018 Decal-Use condition, GTJZ0408SE 17-2 101058000008 Decal-Use condition, GTJZ0608SE 17-3 101055000008 Decal-Use condition, GTJZ0408ME 17-4 101056000008 Decal-Use condition, GTJZ0608ME 101014100007 Decal-Platform electrical plug...
Page 165 Decal-Lanyard anchorage points 101038100007 Decal-Electrocution hazard 101041103020 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 167 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101055000018 Decal-Use condition, GTJZ0408SE 17-2 101058000008 Decal-Use condition, GTJZ0608SE 17-3 101055000008 Decal-Use condition, GTJZ0408ME 17-4 101056000008 Decal-Use condition, GTJZ0608ME 101014100007 Decal-Platform electrical plug...
Page 168 Decal-Electrocution hazard 101041103020 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard 101058103000 Q-LINE(Logo) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 170 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101055000018 Decal-Use condition, GTJZ0408SE 17-2 101058000008 Decal-Use condition, GTJZ0608SE 17-3 101055000008 Decal-Use condition, GTJZ0408ME 17-4 101056000008 Decal-Use condition, GTJZ0608ME 101014100007 Decal-Platform electrical plug...
Page 171 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard 101040103015 Decal-Annual inspection 101040103014 Decal-Detachable bracket 104011100021 Decal-Crush hazard 101048103023 Decal-Operating instructions GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 173 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101054103001 Decal-Read manuals 101054103002 Decal-Tipping hazard 101049103022 Decal-Tipping hazard 18-1 101057103001 Decal-Use condition, GTJZ0408SE 18-2 101058103002 Decal-Use condition, GTJZ0608SE 18-3 101055103001 Decal-Use condition, GTJZ0408ME 18-4 101056103000 Decal-Use condition, GTJZ0608ME 19-1 101055000017 Decal-Use condition, GTJZ0408SE...
Page 174 Decal-Lanyard anchorage points 101038100007 Decal-Electrocution hazard 101041103020 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101058103015 Decal-Main power switch 101058103016 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101014100007 Decal-Platform electrical plug 101012100008 Decal-Tipping hazard © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 176 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101057103017 Decal-Use condition, GTJZ0408SE 17-2 101058103011 Decal-Use condition, GTJZ0608SE 17-3 101055103022 Decal-Use condition, GTJZ0408ME 17-4 101056103016 Decal-Use condition, GTJZ0608ME 101014100007 Decal-Platform electrical plug...
Page 177 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard 101040103015 Decal-Annual inspection 101040103014 Decal-Detachable bracket GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 178: Decals(As)-Gtjz0408Se&0408Me&0608Se
DECALS DECALS(AS)-GTJZ0408SE&0408ME&0608SE © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 179 Attention line, 50mm wide 101014100020 Decal-Lifting lugs 101012100011 Decal-Emergency down 101040100005 Decal-Read manuals 101040100009 Decal-Tipping hazard 17-1 101055000018 Decal-Use condition, GTJZ0408SE 17-2 101058000008 Decal-Use condition, GTJZ0608SE 17-3 101055000008 Decal-Use condition, GTJZ0408ME 101014100007 Decal-Platform electrical plug 19-1 101055000019 Decal-Use condition, GTJZ0408SE...
Page 180 Part No. Qty. Description 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101012100019 Decal-Tipping hazard 101012100008 Decal-Tipping hazard 101012100029 Decal-Crush hazard 101040103014 Decal-Detachable bracket © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 181: Decals(As)-Gtjz0608Me
DECALS 7.10 DECALS(AS)-GTJZ0608ME GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 182 101016100030 Decal-Lanyard anchorage points 101038100007 Decal-Electrocution hazard 101041103020 Decal-Tipping hazard 101058103001 Decal-IPAF 101040103008 Decal-Release brake 101055103018 Decal-Main power switch 101055103015 Decal-Emergency stop switch 101014100032 Decal-Serial number 101014100021 Decal-Tiedown 101049103022 Decal-Tipping hazard 101012100008 Decal-Tipping hazard © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 183 DECALS Part No. Qty. Description 101012100029 Decal-Crush hazard 101040103014 Decal-Detachable bracket GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 186: Led Light Installation
SPECIAL OPTIONS LED LIGHT INSTALLATION Part No. Qty. Description 203050000038 LED light, beacon 215040000003 Washer 5-A2-70 GB/T 93 215020000110 Screw M5×12-A2-70 GB/T 818 203990000003 Guard © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 187: Rcbo Installation
RCBO INSTALLATION Part No. Qty. Description 215040000002 Washer 4-A2-70 GB/T 93 203160000002 Current leakage protector 203090000002 Waterproof Cover, RCBO 215040000031 Washer 4-A2 GB/T 97.1 215030000002 Nut M4-8-A2-70 GB/T 6170 215020000107 Screw M4×20-A2-70 GB/T 818 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 188: Gps Installation 1
SPECIAL OPTIONS GPS INSTALLATION 1 Part No. Qty. Description 215020000105 Screw M4×12-A2-70 GB/T 818 215040000031 Washer 4-A2 GB/T 97.1 215040000002 Washer 4-A2-70 GB/T 93 203150003022 GPS/LTE antenna(Not Shown) 203020003040 GPS module (4G)(1000577) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 189: Gps Installation 2
SPECIAL OPTIONS GPS INSTALLATION 2 Part No. Qty. Description 215040000003 Washer 5-A2-70 GB/T 93 215020000006 Screw M5×12-A2-70 GB/T 70.1 203020003017 GPS terminal (including magnet)(1000254) 101038033017 Guard 215040000032 Washer 5-A2 GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 190: Work Light Installation
SPECIAL OPTIONS WORK LIGHT INSTALLATION © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 191 SPECIAL OPTIONS Part No. Qty. Description 101055063009 Work Light Installation(Not shown) 203050000059 Work Light 101015060019 Plate 215010000064 Bolt M8×55-8.8-ZnD GB/T 5783 215030000005 Nut M8-8-ZnD GB/T 6170 215040000034 Washer 8-200HV-ZnD GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 192: Foot Switch Installation
SPECIAL OPTIONS FOOT SWITCH INSTALLATION © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 193 SPECIAL OPTIONS Part No. Qty. Description 101055063022 Foot Switch Harness(Not shown) 203060003001 Footswitch 215010000052 Bolt M6×25-A2-70 GB/T 5783 215040000004 Washer 6-A2-70 GB/T 93 215040000033 Washer 6-A2 GB/T 97.1 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 194: Overhead Protection Installation
SPECIAL OPTIONS OVERHEAD PROTECTION INSTALLATION © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 195 Bolt M6×55-A2-70 GB/T5783 101038040071 Steel pipe, overhead 101038040073 215020000007 Screw M5×16-A2-70 GB/T 70.1 215030000025 Nut M6-8-A2-70 GB/T 889.1 101038040072 Bracket, Left 215040000033 Washer 6-A2 GB/T 97.1 101038040059 Bracket, Right 101055063010 Overhead Protection Harness(Not shown) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 196: Ac Box At Platform Installation(All Specs)
SPECIAL OPTIONS AC BOX AT PLATFORM INSTALLATION(ALL SPECS) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 197 SPECIAL OPTIONS Part No. Qty. Description 215030000003 Nut M5-A2-70 GB/T 6170 215020000113 Screw M5×25-A2-70 GB/T 818 215040000032 Washer 5-A2 GB/T 97.1 201990003005 Connector 203080000301 Box, receptacle 215040000003 Washer 5-A2-70 GB/T 93 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 198: Ac Box At Platform Installation(European Standard)
SPECIAL OPTIONS AC BOX AT PLATFORM INSTALLATION(EUROPEAN STANDARD) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 199 SPECIAL OPTIONS Part No. Qty. Description 215040000003 Washer 5-A2-70 GB/T 93 203080000278 Box, receptacle 215020000112 Screw M5×20-A2-70 GB/T 818 215040000032 Washer 5-A2 GB/T 97.1 215030000003 Nut M5-A2-70 GB/T 6170 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 200: Ac Box At Platform Installation(American Standard)
SPECIAL OPTIONS 8.10 AC BOX AT PLATFORM INSTALLATION(AMERICAN STANDARD) © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 201 SPECIAL OPTIONS Part No. Qty. Description 215030000002 Nut M4-8-A2-70 GB/T 6170 215040000002 Washer 4-A2-70 GB/T 93 203080000472 Box, receptacle 215020000105 Screw M4×12-A2-70 GB/T 818 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 202: External Power Installation
SPECIAL OPTIONS EXTERNAL POWER INSTALLATION 8.11 © Jun 2021 GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual...
Page 203 AC input cord and plug (Type I, China and Australian specs)(Type I, China and Australian specs) 203080000538 AC input cord and plug (Type E+F, European and Brazilian specs)(Type E+F, European and Brazilian specs) 203080000539 AC input cord and plug (Type J, Swiss specs)(Type J, Swiss specs) GTJZ0408SE&0608SE&0408ME&0608ME Parts Manual © Jun 2021...
Page 204 For B et t er A ccess Solution s Alw ays For B et t er A ccess Solution s ess Solution s Always for Better Access Solutions Hunan Sinoboom Intelligent Equipment Co., Ltd. AS/N ZS 长沙市宁乡高新技术产业园区金洲大道东 128 号...

This manual is also suitable for:

Gtjz1530se Gtjz0608se Gtjz1930se Gtjz0408me Gtjz1532me Gtjz0608me ... Show all

Sinoboom GTJZ0408SE Parts Manual

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Sinoboom GTJZ0408SE

Summary of Contents for Sinoboom GTJZ0408SE

This manual is also suitable for:

Table of Contents