Sinoboom GTJZ0608ME Operation Manual

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Parts manual (204 pages)

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Part No.PL501056100002

Rev: A

May 2022

Operation

Manual

产品说明书

PRODU

C T MAN U AL

GTJZ0608ME/0608ME/1932ME

for Sinoboom Poland

0608E (2132E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

G T JZ

0808E (2732E)

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all equipment hire

April 16, 2025

scissor will not drive up trailer ramp 3 bars showing on charge model 0608me

1 comments:

Mr. Anderson

April 16, 2025

The Sinoboom GTJZ0608ME scissor lift may not drive up the trailer ramp with 3 bars showing on the charge because the battery charge level may be too low to provide the necessary power for driving up an incline. Although 3 bars indicate some charge, it might not be enough under load conditions like climbing a ramp.

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Summary of Contents for Sinoboom GTJZ0608ME

Page 1 Operation Part No.PL501056100002 Rev: A Manual May 2022 产品说明书 PRODU C T MAN U AL GTJZ0608ME/0608ME/1932ME for Sinoboom Poland 0608E (2132E) G T JZ 0808E (2732E) G T JZ 0808E (2732E) G T JZ G T JZ 0808E (2732E)
Page 3 Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your...
Page 4 : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China Zip Code : 410600 Copyright © Hunan Sinoboom Intelligent Equipment Co., Ltd. All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co., Ltd.
Page 5 Decals/Nameplates Inspection of the Operation Manual for details.) Trade identification MODELS SERIAL NO. Imperial Metric CE: From PL0106900100 to Present GTJZ0608ME 0608ME 1932ME ANSI/CSA: From PL0105600100 to Present NOTE: • Product model is applied in product nameplate for distinction of products of different main parameters.
Page 6 This Page Intentionally Left Blank...
Page 7 This manual covers the basic parts information of one or more products. Therefore, please use this manual according to your needs. If you find problems in the manual or have suggestions for improve- ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as possible.
Page 8 This Page Intentionally Left Blank...
Page 9: Table Of Contents
Testing the Platform Controller Introduction ......iii (SINOBOOM) ......6-3 1 Machine Specifications ..1-1 Testing the Platform Controller (DTC) . 6-5 2 Machine Components ..
Page 10 Decals/Nameplates (CSA)..10-11 Decals/Nameplates (ANSI) ..10-14 Appendix 1: Symbols and Description....... A-1 Appendix 2: Prepare the Work Record Before Delivery ..A-5 Appendix 3: Repair & Inspection Report ......A-7 © May 2022 GTJZ0608ME Operation Manual...
Page 11: Introduction
The owner or administrator of the machine shall also provide the manufacturer’s maintenance information to the person responsible for maintaining the machine. If you have any questions, contact Hunan Sinoboom In- telligent Equipment Co., Ltd.. GTJZ0608ME Operation Manual © May 2022...
Page 13: Machine Specifications
MACHINE SPECIFICATIONS Table 1-1 GTJZ0608ME Specifications 0608ME (METRIC) 1932ME (IMPERIAL) MEASURE DIMENSION Max. platform height 5.8m 19ft Max. working height 7.8m 25ft 7in. Max. horizontal extension 0.9m Rails down 1.8m 5ft 11in Fold-down platform Rails up 1.8m 5ft 11in Overall...
Page 14 MACHINE SPECIFICATIONS Table 1-1 GTJZ0608ME Specifications (continued) 0608ME (METRIC) 1932ME (IMPERIAL) MEASURE Gradeability 3° (Front to back)/1.5° (Left to right) Max. allowable inclination Turning radius (inside) 0 ft Turning radius (outside) 1.49m 4ft 10.7in. 400N (indoor)/200N 90 lbf (indoor)/45 lbf Max.
Page 15 MACHINE SPECIFICATIONS Table 1-1 GTJZ0608ME Specifications (continued) 0608ME (METRIC) 1932ME (IMPERIAL) MEASURE Weight (in a no-load state) (indoor/outdoor) 1575kg 3473 lb NOTE: a) The working height adds 2m (6ft 7in) of human height to platform height. b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the environmental temperature.
Page 18 23. Flash Light √ √ 24. Steer Cylinder √ 25. Steer Wheel √ 26. Drive Reducer, DC √ 27. Ground Controller √ 28. Power Unit √ 29. Hydraulic Oil Tank √ 30. Rear Wheel √ © May 2022 GTJZ0608ME Operation Manual...
Page 19 The machine comes in operating/raised position when the platform is raised until the down limit switch disengages. Note: The platform height (from ground to platform floor) with the down limit switch disengaged: 3±0.3m (9ft 10in ±12in) GTJZ0608ME Operation Manual © May 2022...
Page 21: Safety
Failure to notify the manufacturer within SAFETY DEFINITIONS 48 hours of the incident involving the machine of Hunan Sinoboom Intelligent Equipment Co., Ltd. may void the product's warranty. This safety alert symbol appears with most safety statements. It means atten-...
Page 22: Electrocution Hazards
Table 3-1 Minimum Safe Distance Voltage Minimum Safe Distance (Phase to Phase, kV) (m/ft) 0-50 3.05 (10) 50-200 4.60 (15) 200-350 6.10 (20) 350 -500 7.62 (25) 500 -750 10.67 (35) 750 -1000 13.725 (45) © May 2022 GTJZ0608ME Operation Manual...
Page 23 • Do not replace key parts that af- fect machine stability with differ- ent weights or specifications. GTJZ0608ME Operation Manual © May 2022...
Page 24: Work Environment Hazards
0.8 km/h (0.5 mph) when the plat- cations, or by any other means, as specified by form rises. Sinoboom, it must be approved or guided by the • If the machine can be used out- manufacturer.
Page 25: Unsafe Operation Hazards
Maximum climbing ability is suitable for machines with platform retracted. Maximum Slope: GTJZ0608ME: 25% (14°） Climbing capacity means the maximum allowable tilt angle of the machine when it is on solid ground and the platform is only capable of carrying one person.
Page 26: Fall Hazards
• Do not use the machine as a crane. • Do not use the platform to push the machine or other objects. • Do not allow the platform to touch nearby objects. © May 2022 GTJZ0608ME Operation Manual...
Page 27: Collision Hazards
• Maintain good judgment and plan- ning when using the controller on the ground to operate the ma- chine. Maintain proper distance between operator, machine and fixed object. GTJZ0608ME Operation Manual © May 2022...
Page 28: Crush Hazards
NOTICE chine. Maintain proper distance between operator, machine and To avoid machine damage, follow all operation and fixed object. maintenance requirements in the Operation Manual and the Maintenance Manual. © May 2022 GTJZ0608ME Operation Manual...
Page 29: Bodily Injury Hazards
During operation, keep the left and right doors of the chassis closed and locked. Only trained service personnel can open the left and right doors to repair the machine. GTJZ0608ME Operation Manual © May 2022...
Page 30: Welding And Polishing Requirements3-10
Before welding, grinding and polishing operations, al- ways ensure you read and understand all operation and maintenance requirements in the Operation Manual and the Maintenance Manual. © May 2022 3-10 GTJZ0608ME Operation Manual...
Page 31: After Using The Machine
5. Block the wheels with the wheel wedges. 6. Charge the battery. NOTICE After using the machine, the power off switch must be disconnected. GTJZ0608ME Operation Manual 3-11 © May 2022...
Page 33: Jobsite Inspection
Operators must identify and avoid workplace hazards when mov- ing, installing and operating the machine. Unless approved by Sinoboom, never operate the ma- chine in a hazardous site. The following items present danger on the jobsite: •...
Page 35: Pre-Operation Inspection
4. The operator should go through a professional train- ing based on this operation manual, and should be certified as a qualified operator in operation of this machine. GTJZ0608ME Operation Manual © May 2022...
Page 36: Conducting A Pre-Operation
3. The hydraulic oil level should appear within the • Safety arm “max” and “min” mark in the hydraulic oil tank. • Limit switch and horn 4. Add hydraulic oil as needed. Never overfill the tank. • Alarms and indicator lamps © May 2022 GTJZ0608ME Operation Manual...
Page 37: Inspect Battery Level
The battery is at 30% of its capacity. The battery level is at 20%, which is low. The battery re- quires recharging. The battery level is at 10%, which is very low. The machine will become slow. The battery requires recharging. GTJZ0608ME Operation Manual © May 2022...
Page 39: Pre-Operation Function Test
Only qualified maintenance technicians can repair the machine according to the manufacturer’s regulations. After any maintenance, the operator must perform an- other pre-operation inspection before conducting a pre- operation function test. Figure 6-1 Ground controller GTJZ0608ME Operation Manual © May 2022...
Page 40 ON position. 2. Turn the key switch to the ground control position. 3. Ensure the relevant indicator light comes on and no error message appears. Emergency stop button © May 2022 GTJZ0608ME Operation Manual...
Page 41: Testing The Platform Controller
1. Pull out the emergency stop buttons on the ground and platform controllers to the ON position. 2. Turn the key switch of the ground controller to the Figure 6-2 Platform controller (SINOBOOM) platform control position. Emergency stop button 8. Emergency stop 1.
Page 42 3. Hold the enable button on the joystick, and press on the right side of the thumb rocker switch for Drive and brake functions steer function, the machine should steer right. Drive high/low speed select switch © May 2022 GTJZ0608ME Operation Manual...
Page 43: Testing The Platform Controller (Dtc)
10. Lift function 3. Enable switch enable switch 4. Platform up 11. Horn 12. Drive/steer 5. Platform down function enable switch 13. Drive high/low 6. Drive forward speed select switch GTJZ0608ME Operation Manual © May 2022...
Page 44 Drive and brake functions or ground controller to the OFF position. All functions should not operate. 2. Pull out the emergency stop button on the platform and ground to the ON position. Horn button © May 2022 GTJZ0608ME Operation Manual...
Page 45: Testing The Drive Speed
3. —SINOBOOM system：Move upwards the lift func- tion enable switch on the platform controller, the in- 3. Hold the enable button on the joystick, and press dicator light should be on.
Page 46: Testing The Emergency Lowering
4km/h（2.5mph）, or 25～30s for a move the machine from service. driving distance of 30m（98ft 5in）. Turtle speed testing： 6. —SINOBOOM system：Move upwards the lift func- NOTICE tion enable switch on the platform controller, the in- If the time for a driving distance of 30m（98ft dicator light should be on..
Page 47: Testing The Tilt Protection Function
9. Place two wooden blocks under the two wheels on the front or back side of the machine, and then drive the machine onto the blocks. The wooden block should measure(L × W × H): GTJZ0608ME Operation Manual © May 2022...
Page 48: Testing The Pothole Guard
The overload indicator lamp will illuminate, an alarm will sound, and the work platform will not be able to move. Once you remove the excess weight, the work platform will be able to move again. © May 2022 6-10 GTJZ0608ME Operation Manual...
Page 49 15℃ (59°F), an alarm failure occurs when the rated load is lower than the standard rated load (the "OL" symbol ap- pears on the platform controller screen or the ground controller screen), please re-calibrate the weighing sensor. GTJZ0608ME Operation Manual 6-11...
Page 52: Using The Emergency Lowering
Enter key, the ECU menu selection mode will be the drive motor. shown on the display.. 6. Press the Page Down key until the display shows "Machine Mode", then press the Enter button. © May 2022 GTJZ0608ME Operation Manual...
Page 53: Operation From Ground
• Do not operate the machine if any backward the joystick to raise/lower the platform. control handle or switch is not To drive： returned to off position after being released. GTJZ0608ME Operation Manual © May 2022...
Page 54: Dtc System
When the low drive speed indicator light is on, the low drive speed DTC SYSTEM mode is active. When the low drive speed indicator light is off, the high drive speed mode is active. Before operation： © May 2022 GTJZ0608ME Operation Manual...
Page 55: Operating With The Platform Control
To unfold the rails: Operate in reverse order as stated above to unfold the rails. Ensure the wire rope safety pins are properly secured after unfolding the rails. GTJZ0608ME Operation Manual © May 2022...
Page 56: Driving On A Slope
DRIVING ON A SLOPE maintenance. Before driving on a slope: 1. Determine the climbing ability of the machine. UNSAFE OPERATION HAZARD GTJZ0608ME: 25% (14°) • Be sure to read and follow the manufacturer’s recommendations on how to use and maintain the battery.
Page 57 4. ire the battery to the machine, and the machine is 1. Disconnect the cables wiring the battery to the ready for use. machine. 2. Remove the vent cap of the lead acid battery. GTJZ0608ME Operation Manual © May 2022...
Page 58: Charger Operating Instructions
“Charger Troubleshooting” sections of the • A charge current indicator light：show the current maintenance manual for details on these conditions charge current, digitally show the specific charge and their solutions. current value, for example：36.0 (A). © May 2022 GTJZ0608ME Operation Manual...
Page 59: Selecting A Charge Profile
(e.g. “P-0-1-1” for Profile 11).* * Process will time out and profile will remain unchanged if there is 15 seconds of inactivity, a profile number is allowed to display three times, or if AC power is cycled. GTJZ0608ME Operation Manual © May 2022...
Page 60 Charger in-built curve codes and respective battery models Table 7-3 Curve codes Battery models Trojan T105 Discover AGM US Battery Flooded Trojan T125 Trojan T1275 (two in series and two in tandem) Note: the default curve code is B04. © May 2022 7-10 GTJZ0608ME Operation Manual...
Page 61: Transporting And Lifting The Machine
Do not pull/drag the machine unless an emergency, failure or loss of power occurs. Refer to Emergency Failure to use the forklift slot while lifting machine will Towing/Dragging, page 7-2. result in component damage. GTJZ0608ME Operation Manual © May 2022...
Page 62: Lifting The Machine With A Crane
3. Ensure the rope or belt has sufficient load strength. 5. Lift the machine according to the following figure. 4. Use at least two ropes or straps. 5. Adjust the rigging to prevent damage to the rope or belt. © May 2022 GTJZ0608ME Operation Manual...
Page 63 During transportation, retract the extension platform so that the extension platform is secure at the slots. Ensure that the extension platform cannot extend or shake out of the main platform during transportation. Figure 8-4 GTJZ0608ME Operation Manual © May 2022...
Page 64 TRANSPORTING AND LIFTING THE MACHINE This Page Intentionally Left Blank © May 2022 GTJZ0608ME Operation Manual...
Page 65: Maintenance
• Conduct a quarterly inspection on machines that as stated in operation manual and maintenance have been out of service for a period lasting longer than three months. manual. GTJZ0608ME Operation Manual © May 2022...
Page 66: Following Amaintenance Schedule
Every half a year or every 500 re-inspected after repair is completed and the box A+B+C hours marked “REPAIRED” shall be checked. Select the appropriate inspection procedure based on the Every year or every 1000 hours A+B+C+D inspection type. © May 2022 GTJZ0608ME Operation Manual...
Page 67 B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manual Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device B-9 Test Lift/Lower Speed B-10 Test Drive Speed B-11 Inspect Tilt Protection GTJZ0608ME Operation Manual © May 2022...
Page 68 Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction D-1 Inspect Scissor Arm Installation Bearing D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil User Inspector Signature Inspection Date Inspector Title Inspector Company © May 2022 GTJZ0608ME Operation Manual...
Page 69: Decals/Nameplates Inspection
Do not operate the engine if there are missing or badly worn safety labels. GTJZ0608ME Operation Manual 10-1 © May 2022...
Page 70: Decals/Nameplates (Ce-Metric)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (CE-METRIC) © May 2022 10-2 GTJZ0608ME Operation Manual...
Page 71 101038100008 Yellow–black caution stripe, 50mm wide 216060000004 Decal-Lifting point 101014100020 Decal-Emergency lowering 101012100011 101040100005 Decal-Read manuals Decal-Tipping hazard 101040100009 Decal-GTJZ0608ME use requirements 101056000008 Decal-Platform electrical plug 101014100007 Decal-GTJZ0608ME use requirements 101056000007 Decal-Safety arm 101040100010 Decal-Charge voltage 101014100008 Decal-Forklift pocket 101012100026...
Page 72 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard © May 2022 10-4 GTJZ0608ME Operation Manual...
Page 73: Decals/Nameplates (Ce-Imperial)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (CE-IMPERIAL) GTJZ0608ME Operation Manual 10-5 © May 2022...
Page 74 101038100008 Yellow–black caution stripe, 50mm wide 216060000004 Decal-Lifting point 101014100020 Decal-Emergency lowering 101012100011 101040100005 Decal-Read manuals Decal-Tipping hazard 101040100009 Decal-GTJZ0608ME use requirements 101056000008 Decal-Platform electrical plug 101014100007 Decal-GTJZ0608ME use requirements 101056000007 Decal-Safety arm 101040100010 Decal-Charge voltage 101014100008 Decal-Forklift pocket 101012100026...
Page 75 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard GTJZ0608ME Operation Manual 10-7 © May 2022...
Page 76: Decals/Nameplates (Ce-Pl)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (CE-PL) © May 2022 10-8 GTJZ0608ME Operation Manual...
Page 77 101038100008 Yellow–black caution stripe, 50mm wide 216060000004 Decal-Lifting point 101014100020 Decal-Emergency lowering 101012100011 101040100005 Decal-Read manuals Decal-Tipping hazard 101040100009 Decal-GTJZ0608ME use requirements 101056000008 Decal-Platform electrical plug 101014100007 Decal-GTJZ0608ME use requirements 101056000007 Decal-Safety arm 101040100010 Decal-Charge voltage 101014100008 Decal-Forklift pocket 101012100026...
Page 78 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Q-LINE(Logo) 101058103000 © May 2022 10-10 GTJZ0608ME Operation Manual...
Page 79: Decals/Nameplates (Csa)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (CSA) GTJZ0608ME Operation Manual 10-11 © May 2022...
Page 80 101038100008 Yellow–black caution stripe, 50mm wide 216060000004 Decal-Lifting point 101014100020 Decal-Emergency lowering 101012100011 101040100005 Decal-Read manuals Decal-Tipping hazard 101040100009 Decal-GTJZ0608ME use requirements 101056103016 Decal-Platform electrical plug 101014100007 Decal-GTJZ0608ME use requirements 101056103017 Decal-Safety arm 101040100010 Decal-Charge voltage 101014100008 Decal-Forklift pocket 101012100026...
Page 81 Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Annual inspection 101040103015 101040103014 Decal-Detachable handle mount 104011100021 Decal-Crush hazard Decal-Operating instructions 101048103023 Stick on the right of PL0000000008 Decal-Non-insulated the #16 label GTJZ0608ME Operation Manual 10-13 © May 2022...
Page 82: Decals/Nameplates (Ansi)
DECALS/NAMEPLATES INSPECTION DECALS/NAMEPLATES (ANSI) © May 2022 10-14 GTJZ0608ME Operation Manual...
Page 83 101038100008 Yellow–black caution stripe, 50mm wide 216060000004 Decal-Lifting point 101014100020 Decal-Emergency lowering 101012100011 101040100005 Decal-Read manuals Decal-Tipping hazard 101040100009 Decal-GTJZ0608ME use requirements 101056103016 Decal-Platform electrical plug 101014100007 Decal-GTJZ0608ME use requirements 101056103017 Decal-Safety arm 101040100010 Decal-Charge voltage 101014100008 Decal-Forklift pocket 101012100026...
Page 84 DECALS/NAMEPLATES INSPECTION Description Part NO. Remarks Decal-Tipping hazard 101012100008 101012100029 Decal-Crush hazard Decal-Annual inspection 101040103015 101040103014 Decal-Detachable handle mount Stick on the right of PL0000000008 Decal-Non-insulated the #16 label © May 2022 10-16 GTJZ0608ME Operation Manual...
Page 85: Appendix 1: Symbols And Description
Collision hazards-Re- Electrocution hazards Electrocution hazards Keep a safe distance Tip-over hazards-Avoid lease brake on ramp on platform on the ground and from power lines uneven ground platform GTJZ0608ME Operation Manual © May 2022...
Page 86 Indoor use handle position and down platform Outdoor use The side force Electrocution hazards Wear protective cloth- Battery explosion ing and glasses hazard No smoking No smoking Only professional Improve point Lashing points maintenance © May 2022 GTJZ0608ME Operation Manual...
Page 87 DECALS/NAMEPLATES INSPECTION personnel can start the maintenance Tire to ground load Forklift fork position Platform carrying Carrying capacity of Hydraulic oil filler capacity fixed and extended platform Horn Tool or weight Fast/high speed Slow/low speed GTJZ0608ME Operation Manual © May 2022...
Page 89: Appendix 2: Prepare The Work Record Before Delivery
2. Use the table to record the results. After each section is complete, mark the appropriate box. 3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in- spected after repair is completed and marked in the box marked "inspection". GTJZ0608ME Operation Manual © May 2022...
Page 91: Appendix 3: Repair & Inspection Report
B-1 Inspect Electric Wires B-2 Inspect Rim, Tire and Fasteners B-3 Inspect Battery B-4 Inspect Hydraulic Oil B-5 Inspect Hydraulic Tank Air Filter B-6 Inspect Manual Brake Release B-7 Inspect Emergency Lowering B-8 Inspect Braking Device GTJZ0608ME Operation Manual © May 2022...
Page 92 Problem Machine Has Items in Good Damage or Description Been Repaired Condition Malfunction D-1 Inspect Scissor Arm Installation Bearing D-2 Inspect Chassis Slider D-3 Replace Hydraulic Oil User Inspector Signature Inspection Date Inspector Title © May 2022 GTJZ0608ME Operation Manual...
Page 93 4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re- inspected after repair is completed and the box marked "REPAIRED" shall be checked. Select the appropriate inspection procedure based on the inspection type. GTJZ0608ME Operation Manual © May 2022...
Page 94 Solution s Alw ays For B et t er A ccess Solution s Always for Better Access Solutions AS/N ZS Hunan Sinoboom Intelligent Equipment Co., Ltd. 长沙市宁乡高新技术产业园区金洲大道东 128 号 No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha, Hunan, China 市宁乡高新技术产业园区金洲大道东...

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