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Sinoboom GTJZ0407SE Operation Manual
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Sinoboom GTJZ0407SE Operation Manual

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GTJZ0407SE
Operation Manual
0800 222 111
sales@elevatedaccess.co.nz
021 500 486
www.elevatedaccess.co.nz

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Summary of Contents for Sinoboom GTJZ0407SE

  • Page 1 GTJZ0407SE Operation Manual 0800 222 111 sales@elevatedaccess.co.nz 021 500 486 www.elevatedaccess.co.nz...

  • Page 3: Product Specifications

    Product specifications Specifications Unit GTJZ0407SE Dimensions Overall length 1.42 Overall width 0.76 Overall height 1.97 Ground clearance Ground clearance(Pothole protection device expanded) Overall weight Parameter Max. platform height Max. working height Extension outreach Load capacity Extended platform bearing capacity Wheel base 1.11...
  • Page 4 Front and rear 3° Left and right 1.5° Illustration Door of Platform Guardrail of Platform Fastening Point for Lacing Wires Platform Controller Tool Box (optional) Extension Platforms Platform AC Power Socket (optional) Extension Platform Pedal Safety rod (Middle forks) Level Switch Warning lamp Steering Wheel Pothole Protection Devices.
  • Page 5 You have received proper training on safe operation of the machine.  Label Definition SINOBOOM labels, color codes and symbols indicate the following: Safety warning symbol—to indicate potential body injury. All safety tips after this label shall be obeyed to prevent possible injury or death.
  • Page 6 may result in property loss. Green—to indicate operation or maintenance instruction. Electrocution Hazard This machine is NOT insulated, and NO electrocution protection is available. Keep away from the power lines and machines according to applicable government regulations and the instruction below. Voltage Min.
  • Page 7 Tip-over Hazard No overload on the platform is allowed. GTJZ0407SE Max. Load of platform Retracting 240kg Extending—extension only 100kg The machine can only be lifted or extended when the machine is on solid and level ground. Do NOT take tilt alarm as level indicator. The tilt alarm on platform works only when the machine is seriously tilted.
  • Page 8 Changes to the limit switch is forbidden. Do NOT push or pull any objects outside the platform. Max Lateral force allowed Indoor 400N Do NOT change, or limit the use of any components which may influence the safety and stability. Do NOT use components of different weight and specifications to replace components key to stability of the machine.
  • Page 9 No operation with chassis frame opened. Do not use platform controller to release platform when it is stuck, stumbled, or blocked by anything nearby. In this case, use of ground controller only when there are NO person on platform. Falling Hazard Everyone on platform shall wear safety belt or use other security devices in accordance with governmental regulations.
  • Page 10 Beware of the danger of being squeezed when gripping the guardrails of the platform. Pay attention to and follow the red and yellow arrows indicating driving and steering directions on the control panel of the platform controller and drive chassis. Operators shall obey workplace rules, governmental regulations and related rules on use of life security devices,.
  • Page 11 Explosion and Fire Hazard Do NOT use the machine at hazardous places or places full of flammable or explosive gas or particles. Damage Hazard to the Machine Do NOT use the machine when there is damage or breakdown. Operators shall thoroughly check the machine and test all functions before operation. Damaged or broken machine shall be identified and no operation is allowed.
  • Page 12 Safety of Battery Burning Hazard Battery contains acid. Wear appropriate protective clothing and goggles when using battery. Prevent acid in battery from spilling over. Keep away from the acid. Use soda water to neutralize acid spilt over. Do NOT expose battery or charger to water or rain while charging. Explosion Hazard Battery can produce explosive gas.
  • Page 13 Check cable daily and replace parts damaged before operation. Take off rings, watches and any other personal adornment to avoid electric shock. Tip-over Hazard Do NOT use batteries lighter than the original ones. Battery works as counterweight, it is critical to the stability of machine.
  • Page 14 Label Definition for Maintenance The following signs used in this manual are to help explaining relevant usage. Tools are required to perform this procedure. New spare parts are required to perform this procedure. Inspection before operation Make sure that operator manual and service manual are in good condition, legible and ...
  • Page 15 Make sure that lateral guardrail is installed and bolts are screwed tightly.  Check hydraulic oil level Keeping appropriate hydraulic oil level is essential for the machine. Inappropriate hydraulic oil level will cause damage to hydraulic components. Inspectors can monitor change of hydraulic oil level through routine inspections and this kind of change may indicate problems with hydraulic system.
  • Page 16 Function Test No operation unless: you have fully understood and implemented the safe operation rules specified in this manual. 1. Avoid dangerous situation occurred. 2. Always carry out pre-operation inspection 3. Always do function test before operation. Read and understand function test before going to next steps. 4.
  • Page 17 Test for Ground Controller Platform Lifting/Lowering Switch Ground Controlling Position Electricity Meter Platform controlling Position Lock switch Emergency Stop 1、 Pull out the red “Emergency Stop” switch to “ON” position 2、 Turn select switch to Turntable controller  Results: Relevant indicator lamps are on and no error message display. Test “Emergency Stop”...
  • Page 18 Test auxiliary descending function 1、 Start UP function and raise the platform to maximum height. 2、 Pull out the emergency drop hand at the bottom of the ladder.  Results: The platform shall go downwards, and the descending alarm does not ring. Test for platform controller TurnL Forward/Back...
  • Page 19 Test “Emergency Stop” 1、 Turn select switch to platform controller. 2、 Press red “Emergency Stop” switch to “OFF” position Result: No function is available.  3、 Pull out red “Emergency Stop” to “ON” position. Test horn Press horn button.  Result: The horn will be ringing. Test start button for functions Do not push the start button on control handle.
  • Page 20 3、 Push Drive / Steering control handle slowly towards right direction indicated by the yellow arrow.  Results: The front wheel shall move towards right directions. Test drive and brake 1、 Turn Driving / Up & Down switch to “Drive/ Steering” position. 2、...
  • Page 21 2、 Place two wood blocks(50mm*100mm*21mm L*W*H) in front of the two wheels at one side(either left or right),then drive the wheels upon the wood blocks. 3、 Switch the joystick function into lifting, rise the platform to 2 meters.  Result: Platform stop to rise, tilt alarm occur, platform and ground displays show the code 4、...
  • Page 22 Inspect the Workplace No operation unless: you have fully understood and implemented the safe operation rules specified in this manual  Avoid dangerous situation occurred. Always carry out pre-operation inspection Always do function test before operation. Inspect workplace. Read and understand function test before going to next steps. Only use the machine as per its design intention.
  • Page 23 Operation Preconditions No operation unless: you have fully understood and implemented the safe operation rules specified in this manual  Avoid dangerous situation occurred. Always carry out pre-operation inspection  Always do function test before operation.  Inspect workplace.  Only use the machine as per its design intention.
  • Page 24 Adjust the position of platform Turn UP&DOWN switch according to indication on control panel. Driving and steering function is not available with ground controller. Operation on the platform Turn select switch to platform controller. Turn red emergency stop switches both on turntable controller and platform controller to “ON”...
  • Page 25 Extend and retract platform 1、 Press the pedal 2、 Hold and push the extension platform guardrail. Caution: Don’t stand on the extension platform while it moving or not fixed. There are three fixing position for extension platform. 3、 Press the pedal ,extract the platform to the end, lose the pedal and make sure it is fixed. Support and folding platform guardrail The platform guardrail can be folded to facilitate transportation .when used ,the platform guardrail is supported .The platform guardrail system includes a folding guardrail part of a secondary...
  • Page 26 Fully Charged 30% Battery Must Charge Battery now. Battery too Low Charge the battery Don’t use external charger.  Charge the battery in well ventilated place.  Using right AC input voltage to charge.  1、 Make sure battery is good connected before charging. 2、...
  • Page 27 Lifting and transportation Rules below must be obeyed. Use commonsense and make plan when forklift (above 4 ton) or crane is used to lift the  machine. Vehicles must be parked on level ground.  Vehicles must be fastened to prevent moving during loading. ...
  • Page 28 Move the Machine by forklift Check the extension platform, controller and chassis parts are fixed properly. Remove all the losing parts in the machine. lower the platform completely. Keep the lowering position while moving by forklift. Using the forklift position at the ladder sides. Aim the forks to forklift position.
  • Page 29 Check gravity center of this machine by reading the pictures and diagrams in this book. Make sure the hoist rigging in right position. Adjust the hoist rigging to avoid machine damage and keep the machine in level position. Center of gravity Model X axis Y axis GTJZ0407SE 726mm 327mm...
  • Page 30 Label Using proper checking method to check whether all labels are easy to recognize and are in right position. Supplement the missing labels and replace the damaged labels. Clean the labels by neutral soap and water. NO solvent cleaner as it may damage the labels. Below is the label list.
  • Page 31 Forklift position. Platform loading capacity Read the operation manual. Emergency Descent Handle Release Break No Washing Motor With Water...
  • Page 32 101014100020 101040100002 101038100002 101038100008...
  • Page 33 101014100020 101038100007 101038100008...
  • Page 34 101040100004 101038100003...
  • Page 35 101014100020 101014100020 101040100021...
  • Page 36  Safety critical spare parts list GTJZ0407SE Name Part No. Description Qty Unit Gear motor(right) 203010000010 ECC4T244845GRGBR 1 Each Gear motor(left) 203010000009 ECC4T244845GLGBL 1 Each DC-F47-1.1-E-1.6- Power unit 202010000046 24-24-4PH-C 1 Each Steering cylinder 101040050001A 1 Each Left wheel bracket[G]...