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Pioneer RP4500 SATR Installation, Operation & Maintenance Manual page 7

Rack 'n pinion tarping system

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B. Mount the COVER CONTROL VALVE in a suitable place that will allow for ease in
operation, while not interfering with the hoist, container or hoist controls. DO NOT MOUNT IN
AN AREA WHERE THE ARMS MAY CONTACT THE OPERATOR.
C. Follow the HYDRAULIC SCHEMATIC and install the proper fittings into the CYLINDERS,
FLOW DIVIDER/COMBINERS and COVER CONTROL VALVE.
DO NOT USE TEFLON TAPE.
The hoses furnished with this system all have reusable ends to allow you to custom fit the hoses
for your installation. These ends will be installed once the hoses have been installed.
NOTE: IF THE HOSES ARE CUT, BLOW THEM OUT WITH COMPRESSED AIR TO
REMOVE ANY HOSE FILINGS OR PARTICLES WHICH MAY CONTAMINATE THE
SYSTEM.
D. Install -1- 6' long and -1- 9' long hose between the COVER CONTROL VALVE and the
fittings on the GANTRY CYLINDER per the schematic.
E. Install -2- 14' long hoses onto the COVER CONTROL VALVE (for COVER-UNCOVER)
per the schematic. Run these hoses down along the chassis toward the rear using wire ties, etc. to
attach them to stationary objects along the way. Mark or identify the hoses in some fashion so
you will not cross the lines when making the connections. In the area where the hoses end, you
will need to mount the FLOW DIVIDER/COMBINERS.
F. Connect -2- FLOW CONTROLS to the FLOW DIVIDER/COMBINER and "TEE" that will
control the "COVER-UNCOVER" function with the fittings provided. The INLET side of the
FLOW CONTROLS is stamped with the letter "B"
G. Install the FLOW DIVIDER/COMBINER in a suitable place on the chassis, it should be
situated as close to the MOUNTING BRACKET ASSEMBLIES (front to rear location) as
possible. They can be mounted to a non moving hoist cross member or to a plate that is attached
to a chassis cross member. Install using 1/4" hardware (not provided). Install the reusable fittings
on the hoses and connect to the FLOW DIVIDER/COMBINER and "TEE" per the schematic.
H. Attach the four remaining hoses to the 16" cylinders and route toward the FLOW
DIVIDER/COMBINER. Install the ends and make the connections to the FLOW
DIVIDER/COMBINER and "TEE" per the schematic.
NOTE: HOSE LENGTHS AND FITTINGS ARE CRITICAL.
EXAMPLE: HOSES THAT RUN FROM THE FLOW DIVIDER/COMBINER TO
THE BASE END OF THE CYLINDERS MUST BE THE SAME LENGTH. IN
ADDITION, THE FITTINGS COMING OUT OF THE FLOW
DIVIDER/COMBINER MUST BE THE SAME. (i.e. both straight or both elbows).
THE SAME HOLDS TRUE FOR THE FITTINGS ON THE CYLINDERS.
NOTE: THE BASE END PORTS OF THE CYLINDERS MUST BE CONNECTED TO A
FLOW DIVIDER/COMBINER AND THE ROD END PORTS MUST BE
CONNECTED TO A TEE. THE SYSTEM WILL NOT WORK PROPERLY IF
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