Final Checks And Adjustments; Maintenance Tips - Pioneer RP4500 SATR Installation, Operation & Maintenance Manual

firmly tying one end of the shock cord to a loop on one side of the tarp and then passing the other
end of the shock cord thru the loop in the center of the tarp towards the other side and stretching
the shock cord so that it pulls the tarp up and in toward the center. Apply just enough tension so
the edges of the tarp do not rub on the plates. The tarp can and will overhang the roller on both
ends. Tie a secure knot in the shock cord where it passes thru the loop on the other side of the
tarp. It is best to tie the shock cords as the tarp is being wound onto the roller.
H. Operate the unit back and forth a few times to make sure that everything is working properly
and the tarp winds correctly. If the tarp does not wind up fully onto the roller, more winds (up to
50) may need to be put on the roller. Make this adjustment as shown in Section E above. Also
check to make sure that tarp is not bunching up or rubbing on the plates (shock cords too loose)
or the windscreen (shock cords too tight). Any of these conditions will prevent the tarp from
winding properly on the roller. Correct as necessary.
The Relief Valve on the Cover Control Valve may need to be re-adjusted because of the spring
pressure acting on the arms and the weight of the tarp. Adjust if necessary.
NOTE: THE SPRING MAY HAVE TO BE RE-ADJUSTED IN THE FUTURE DUE TO THE
SPRING TKING A SET. This can be done as shown in section E above.

6. FINAL CHECKS AND ADJUSTMENTS

Grease the ARM PIVOT PINS
Apply a spray lubricant to the teeth on the RACK and PINION and spray lube the tube the rack
slides on.
Apply a spray lubricant to the stud that the HOSE CLAMP ASSEMBLIES pivot on.
Grease the GANTRY LEGS.
Check all fasteners to make sure they are properly tightened.
Check to see that all welding is complete and that gussets have been installed where needed.
Make sure all fittings are tightened properly and there are no leaks in the hydraulic system.
Make sure all hoses have been fastened properly to stationary objects and that chafe guard has
been installed where needed.
Check all fittings and connections weekly. Correct as necessary
Grease Arm Pivot Pins, Telescopic Extensions and Gantry Legs weekly.
Spray lube the Rack & Pinion Gears weekly.
The Relief Valves (2) may have to be re-adjusted.
Replace/Repair any broken/worn parts immediately.
DO NOT OVERHANG THE STABILIZER BAR PAST THE END OF THE
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MAINTENANCE TIPS

TIPS FOR THE OPERATOR
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