Related Manuals for Pioneer HR1500H
Summary of Contents for Pioneer HR1500H
- Page 1 10 Boulder Parkway N. Oxford, MA 01537 866-353-5826 pioneersales@wastequip.com www.pioneercoverall.com Model HR1500H Tuff Tarper Hydraulic Tarping System Installation, Operation & Maintenance Manual...
- Page 2 WARNING : In order to prevent damage, the tarp must always be left in the uncovered position when the truck is not in use for a period of more than 2 consecutive hours. WARNING : All repairs and parts replacement should be undertaken by qualified technicians.
- Page 3 FRAMEWORK GANTRY - Vertical movement of Roll Base/Rest assembly from 60” to 96” STATIONARY SECTION LEGS - 4” x 3” x 3/16” A 500B Steel Tube. CYLINDER BASE MOUNT - C4 x 5.4 lbs./ft. “C” Channel TELESCOPIC SECTION LEGS - 3 1/2” x 2 1/2” x 3/16” A 500 B Steel Tube.
- Page 4 HYDRAULICS FLOW DIVERTER - 5 GPM constant flow from control port side COVER CONTROL VALVE Open Center Configuration Double Manually operated 4 way valves Adjustable Pressure Relief Valve GANTRY LIFT CYLINDER 2” Bore x 1 1/4” Rod x 36” Stroke Double Acting Chromed Rod Welded and Rebuildable...
- Page 5 COPYRIGHT 2002 PIONEER HR 1500 H AUTOMATIC COVERING SYSTEM INSTALLATION INSTRUCTIONS PRIOR TO INSTALLING THE FLOW DIVERTER AND COVER CONTROL VALVE INTO YOUR TRUCKS HYDRAULIC SYSTEM. WE RECOMMEND THAT YOU CHECK WITH HOIST MANUFACTURER FOR POSSIBLE WARRANTY IMPLICATIONS. READ AND UNDERSTABD THESE INSTRUCTION COMPLETELY BEFORE BEGINNING THE INSTALLATION.
- Page 6 The Flow Diverter, on a conventional hoist may be installed between the pump and the main control for the hoist, (the Pioneer covering system requires 5 G.P.M. flow which may adversely affect the hoist function, in this case mount the diverter after the hoist controls) but on a hook lift, the Flow diverter, must be installed after the hoist www.pioneercoverall.com...
- Page 7 controls (downstream, utilizing a power beyond valve). Pick a suitable place to mount the Flow Diverter. These components may be hard piped or the diverter may be bolted to a bracket (not supplied). Hoses and fittings for connecting the diverter to the pump, the diverter to the hoist controls, the cover control valve to tank, are not supplied because of the many places these parts can be mounted.
- Page 8 Remove the acorn cap that covers the adjusting screw. Loosen the Jam Nut. Turn the screw ¼ turn clockwise and try the system. Repeat until the motor winds the cover smoothly and fluid is not dumping over relief. Tighten the Jam Nut and replace the acorn nut. NOTE: THE RELIEF VALVE SHOULD ONLY BE TURNED IN ENOUGH TO MAKE THE MOTOR ROLL THE COVER UP SMOOTHLY.
- Page 9 MOUNTING BRACKET TO ARM MOUNTING BRACKET CANNOT BE MORE THAN 108” TO BE IN COMPLIANCE FEDERAL DOT REGULATIONS. CHECK WITH YOUR STATE OR LOCAL DOT TO FIND OUT IF THIS STANDARD APPLIES IN YOUR AREA. IF IT DOES NOT APPLY, THEN YOU MUST MOUNT THE UNIT IN COMPLIANCE WITH YOUR LOCAL DOT REGULATIONS.
- Page 10 Once you are satisfied that the position of the Arm Mounting Bracket is correct, carefully mark the exact location of the bracket on either the fender of the temporary support. You are now ready to construct a support structure for the Arm Mounting Bracket.
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Page 11: Installing The Cover
You are now ready to attach the rear section to the bows and attach the cover to the unit. 6. INSTALLING THE COVER A. Remove the Rear Section (H 7037) from -1- Bow to allow the cover to be slid over. -
Page 12: Operating The Unit
8. OPERATING THE UNIT The controls used to operate this unit are a VALVE Labeled COVER-UNCOVER which controls the arms and cover, and a VALVE labeled UP-DOWN which controls the vertical motion of the Gantry. TO COVER THE CONTAINER: 1. Make sure the truck is clear of overhead wires. 2. -
Page 13: Special Note
SPECIAL NOTE NOT MANUFACTURED OR INTENDED FOR USE WITH HAZARDOUS WASTE Pioneer will not be held responsible for damages to, or caused by their container covering systems when they have not been installed or used in the manner prescribed in this manual.