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AUTOLIFT SP1400 Instruction Manual

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WHEELCHAIR LIFT
MODEL
SP1400
ORIGINAL INSTRUCTIONS
00
REVISIONE
04 / 2020
ANNO

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Summary of Contents for AUTOLIFT SP1400

  • Page 1 WHEELCHAIR LIFT MODEL SP1400 ORIGINAL INSTRUCTIONS REVISIONE 04 / 2020 ANNO...

  • Page 2: Table Of Contents

    WHEELCHAIR LIFT DEVICE TABLE OF CONTENTS SP 1400 MODEL ........................GENERAL WARNINGS MANUFACTURER ........................3 MARKING ..........................3 Identification of operators ......................4 structure and use of the manual ....................5 safety – general rules ......................6 components ..........................9 Dimensions ...........................

  • Page 3: General Warnings

    GENERAL WARNINGS SP 1400 MODEL MANUFACTURER AUTOLIFT SRL Via Ferri 3 – 46020 Pegognaga (MN) - Italy Tel. +39 0376 550375 – info@autoliftsrl.com MARKING The lift device is manufactured in compliance with the relevant EC directives applicable on the date of entering the market.

  • Page 4: Identification Of Operators

    This applies also to any tampering or modifications by the operator of parts or components of the lift which no longer guarantee its safety and reliability for the transported persons. Autolift Srl shall bear no liability in the event of such situations occurring.

  • Page 5: Structure And Use Of The Manual

    Before performing any operations on the lift, users and operators must carefully read the instructions given in this publication. In the event of any doubt over the correct interpretation of the instructions, contact the AUTOLIFT srl technical department to obtain the required clarifications.

  • Page 6: Safety - General Rules

    Autolift agent or authorised workshop for the necessary inspections and repairs. Read and comply with the labels and warning symbols affixed to the hydraulic lift or near the loading area of the vehicle used to transport wheelchairs.
  • Page 7 WHEELCHAIR LIFT DEVICE GENERAL WARNINGS SP 1400 MODEL The vehicle must always be parked safely with the emergency brakes on before starting to operate the lift. Make sure that the wheelchair is braked and placed securely on the platform, and that it does not extend over the edge.
  • Page 8 These checks and adjustments must be performed exclusively by authorised Autolift staff. Take care when driving over roads with large humps or dips since the vehicle ground clearance is reduced at the lift housing.

  • Page 9: Components

    WHEELCHAIR LIFT DEVICE GENERAL DESCRIPTION SP 1400 MODEL COMPONENTS Housing Handles Transfer strip (rear flap) Push-button panel Jointed drive arms Electrical control unit Aluminium platform Hydraulic power unit Front flap The drawing shown represents all models...

  • Page 10: Dimensions

    WHEELCHAIR LIFT DEVICE GENERAL DESCRIPTION SP 1400 MODEL DIMENSIONS 2.3 TECHNICAL DATA Capacity Weight Power supply Volts 12 /24Vdc Max. pressure Platform 810 x 1414 Max. overhang 1049 Aux emergency pump Airborne noise Db(A) < 70...

  • Page 11: Intended Use

    LIFT DEVICE FIELD OF USE SP 1400 MODEL INTENDED USE The lift is designed for installation on the loading floor of a vehicle designed for transportation of wheelchair users, within the limits of the performance and capacities indicated in the technical characteristics. The lift must only be used by an authorised and trained operator, known as the accompanying person, who possesses the knowledge and physical requirements to safely perform operations with disabled persons.
  • Page 12 WHEELCHAIR LIFT DEVICE SAFETY DEVICES SP 1400 MODEL Transfer strip (rear flap) Front flap Overload limit valve IT IS FORBIDDEN TO ELIMINATE, REMOVE OR TAMPER WITH THE EXISTING SAFETY SYSTEMS.
  • Page 13 WHEELCHAIR LIFT DEVICE WARNING SIGNS SP 1400 MODEL THE LIFT HAS THE FOLLOWING MARKINGS Read the manual before using It is forbidden for untrained the lift persons to operate the lift Risk of crushing IT IS FORBIDDEN TO TAMPER WITH/REMOVE THE MARKINGS.
  • Page 14 WHEELCHAIR LIFT DEVICE RESIDUAL RISKS SP 1400 MODEL Although protective measures have been integrated in the lift design, including supplementary protective measures, the residual risks specified below nevertheless remain. If a person should insert a body part (hand, arm etc.) inside the levers making up each side of the machine during the lift's operation, they expose themselves to a crushing/shearing hazard.

  • Page 15: Receipt And Inspection

    WHEELCHAIR LIFT DEVICE INSTALLATION SP 1400 MODEL RECEIPT AND INSPECTION On receipt of the ramp, you must perform the following inspections: Check that the supplied items correspond to the order specifications and the transport docket. Check that the packaging is intact and that no parts have been broken or damaged during transportation.

  • Page 16: Handling

    INSTALLATION ON A VEHICLE Installation on a vehicle must be performed exclusively by authorised installers. Autolift shall bear no liability for injury or damage to property or the machine itself due to installation on a vehicle not performed by authorised persons.

  • Page 17: Normal Use

    WHEELCHAIR LIFT DEVICE SP 1400 MODEL NORMAL USE The electro-hydraulic lift control is a wired portable remote control known as push-button control panel, equipped with two rectangular dual-command buttons. There are raised symbols on the buttons corresponding to each of the four control functions. Specific movements of the lift, described below, correspond to each press of a button.
  • Page 18 WHEELCHAIR LIFT DEVICE SP 1400 MODEL 8.1.3 HOW TO GET OUT OF THE VEHICLE 1. Press “OUT” to extract the platform from the housing. Hold the button down until the platform stops automatically. 2. Open the front platform manually, the two handles (if available) and the rear flap. 3.

  • Page 19: Emergency Use

    WHEELCHAIR LIFT DEVICE SP 1400 MODEL EMERGENCY USE 8.2.1 MANUALLY OPENING THE PLATFORM TWO PEOPLE ARE REQUIRED TO PERFORM THIS OPERATION. The following manoeuvres must be performed in sequence to open the platform manually: A. Turn the nut (1) on the front of the housing clockwise by 90° using the supplied spanner (2).

  • Page 20: Emergency Raising

    WHEELCHAIR LIFT DEVICE SP 1400 MODEL 8.2.2 EMERGENCY RAISING The following manoeuvres must be performed in sequence to raise the platform manually in an emergency: C. Take the lever (3) supplied Introduce it all the way into the hand pump (4) housing.

  • Page 21: Emergency Lowering

    WHEELCHAIR LIFT DEVICE SP 1400 MODEL 8.2.3 EMERGENCY LOWERING The following manoeuvres must be performed in sequence to lower the platform manually in an emergency: To lower the platform, operate the valve on the hydraulic control unit (5). Insert the point of the handle (3) in the slot at the centre of the valve and start turning in an...

  • Page 22: Restoring Normal Conditions After Emergency Manoeuvres

    Ensure that the platform is locked in the housing by attempting to remove it manually. e. Close the front door. DO NOT MOVE THE VEHICLE BEFORE THE MECHANICAL LOCK HAS BEEN SECURED IN PLACE AND THE RACK TURNED. AUTOLIFT SRL DISCLAIMS ANY LIABILITY FOR ACCIDENTS RESULTING FROM FAILURE TO OBSERVE THIS PROCEDURE.
  • Page 23 LIFT DEVICE CLEANING SP 1400 MODEL The lift must be cleaned by hand using a cloth moistened with non-corrosive detergent and then rinsed with a cloth dampened with water. DO NOT USE CORROSIVE DETERGENTS. DO NOT USE WATER JETS OR HOT WATER JET CLEANERS. REGULARLY REMOVE ANY MUD, SNOW, DEBRIS (LEAVES, PAPER ETC.) WHICH MAY BE DEPOSITED ON ANY PART OF THE LIFT.

  • Page 24: Periodic Inspection

    In the event of an immediate safety hazard, the user must place the ramp out of use until the fault has been eliminated. Defects or damages must be reported to the manufacturer AUTOLIFT srl who will take any appropriate measures.

  • Page 25: Frequency Of Checks

    WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL 10.2 FREQUENCY OF CHECKS Control period/ maintenance every: Operation Months Months Months Cleaning the platform: clean and remove any dirt on the platform and on  the fixing plates for the arms Cleaning and greasing the front flap: clean and remove any dirt on the ...
  • Page 26 WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL 1. Cleaning the platform 2. Cleaning and greasing the front flap, pins, cams and joints 3. Cleaning inside the housing...
  • Page 27 WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL 4. Checking oil level in the hydraulic control unit 125mm 5. Visually checking screws are tight 6. Greasing the rack and pinion...
  • Page 28 WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL 7. Cleaning and greasing the guides, carriage bearings 8. Checking rear and front flaps are stable and safe...

  • Page 29: 10.3 Topping Up And Draining The Hydraulic Control Unit

    WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL 10.3 TOPPING UP AND DRAINING THE HYDRAULIC CONTROL UNIT 1) Before starting repairs or replacements, lower the platform down completely and open the front flap completely. 2) After completing the repair, keep the platform completely lowered down and ensure the oil level is about 125mm from the bottom of the tank.
  • Page 30 WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL 3) Hand pump with the lever in order to fill the pump with oil. 4) Use the lift button to raise the vehicle to its maximum position LIFT 5) Press the down button: wait for the platform to lower completely and open the front flap.
  • Page 31 WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL IMPORTANT: PRESS AND HOLD THE BUTTON FOR 30 SECONDS AFTER THE FLAP HAS OPENED COMPLETELY LOWER 6) Repeat steps 4 and 5 four times...
  • Page 32 WHEELCHAIR LIFT DEVICE MAINTENANCE SP 1400 MODEL 7) Top up with HDZ15 oil until it is 125mm from the bottom of the tank. 125 mm 8) Replace the cap.

  • Page 33: Demolition And Disposal

    WHEELCHAIR LIFT DEMOLITION AND DEVICE DISPOSAL SP 1400 MODEL When disposing of the machine, comply with the procedures set out in applicable legislation. Generally the machine should be disassembled to group similar materials together. Specific materials such as lubricants and electrical / electronic components must be disposed of according to specific laws.

  • Page 34: Troubleshooting

    WHEELCHAIR LIFT DEVICE TROUBLESHOOTING SP 1400 MODEL The troubleshooting table below helps to rapidly solve any operating faults. For any malfunctions that are not listed below or are due to mechanical and/or hydraulic breakages, contact your nearest authorised service centre. ANOMALY CAUSE REMEDY...
  • Page 35 1) CARRIAGE IN/OUT ADJUSTMENT: The adjustment has already been done at the Autolift Srl factory. If you want to change the platform’s exit position from the housing, you need to adjust the limit screw on the front of the housing: If you want to change the platform’s return position in the housing, you need to adjust the limit screw at...
  • Page 36 WHEELCHAIR LIFT DEVICE ADJUSTMENTS SP 1400 MODEL 2) ADJUSTING THE REAR FLAP: If you want to change the opening and retracting of the rear flap, operate on the opening cam: Remove the cover shown To move up or delay opening of the flap, remove the screws and turn the cam. To adjust the retraction of the flap, there is also the possibility to adjust the length of the retraction arm using the slots shown.
  • Page 37 MODEL 3) ADJUSTING THE OPENING OF THE FRONT FLAP: The adjustment has already been done at the Autolift Srl factory. To set the height, slightly loosen the screw and adjust the cam shown by the arrow To delay the opening of the front flap, turn the cam to the right To move up the opening of the front flap, turn the cam to the left.
  • Page 38 ADJUSTMENTS SP 1400 MODEL The adjustment has already been done at the Autolift Srl factory. If you wish to vary the platform’s return level, slightly loosen the screw and adjust the cam shown by the arrow To increase the platform height, turn the cam to the right;...
  • Page 39 WHEELCHAIR LIFT DEVICE ADJUSTMENTS SP 1400 MODEL To set the height, slightly loosen the screw and adjust the cam shown by the arrows. To increase the platform’s maximum height: turn the cam to the left. To reduce the platform’s maximum height: turn the cam to the right; PAY ATTENTION: Tighten the screws when you finish the operation! It only takes a slight movement of the cam to make the adjustment.

  • Page 40: Wiring Diagram

    WHEELCHAIR LIFT DEVICE WIRING DIAGRAM SP 1400 MODEL...
  • Page 41 WHEELCHAIR LIFT DEVICE WIRING DIAGRAM SP 1400 MODEL...

  • Page 42: Hydraulic Diagram

    WHEELCHAIR LIFT DEVICE HYDRAULIC DIAGRAM SP 1400 MODEL KEY TO SYMBOLS AP05/0.5 Pump SDFE817/22 Directional valve solenoid Electric motor PM817 Manual emergency pump 230 bar PSV Adjustable flow limiter Test valve Intake filter...

  • Page 43: Annexes

    WHEELCHAIR LIFT DEVICE ANNEXES SP 1400 MODEL • SPARE PARTS REQUEST FORM • PERIODIC LIFT INSPECTION REGISTER...
  • Page 44 SPARE PARTS REQUEST FORM FROM SPARE PARTS DEPARTMENT Fax +39 0376 553728 CODE DESCRIPTION DWG. POSITION   URGENT NORMAL PRIORITY SHIPMENT PAYMENT DESTINATION SIGNATURE DATE...
  • Page 45 Periodic lift inspection register Serial Model F6 multilink INSPECTION TYPE OUTCOME NOTES INSPECTION DATE DATE OF NEXT INSPECTION IDENTIFICATION OF THE PERSON SIGNATURE PERFORMING THE INSPECTION...

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