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Last Modified: 03/03/2022
INSTALLATION MANUAL
KY1600
Sauna Series
30 Day Technical Support:
Call 01908 317512 and request technical support for aiding your
installation.
Replacements Parts:
Inside of your warranty period visit:
https://www.insigniashowers.com, click support and make a
warranty claim.
Spares/Replacements Parts:
Outside of your warranty period visit
https://www.insigniashowers.com/replacement-parts.html
ATTENTION INSTALLERS:
These instructions must be
left with the customer
CHECK ALL CONTENTS BEFORE BUILD COMMENCES. NO RETURNS CAN BE MADE
ONCE THE BUILD HAS STARTED AS IT IS DEEMED ACCEPTANCE OF PRODUCT!

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Summary of Contents for Insignia Sauna Series

  • Page 1 Last Modified: 03/03/2022 INSTALLATION MANUAL KY1600 Sauna Series 30 Day Technical Support: Call 01908 317512 and request technical support for aiding your installation. Replacements Parts: Inside of your warranty period visit: https://www.insigniashowers.com, click support and make a warranty claim.
  • Page 2: Table Of Contents

    www.insigniashowers.com Last Modified: 03/03/2022 Contents Thank you for your purchase Front Heaters Install Electrical & Tool requirements Installing the Door, Hinges and Handle Box contents Seal Connection Floor Connection Electrical Connection Floor Frame Connection Securing the Wires to the Roof Roof Connection Control Panel Instructions Roof Frame Connection...
  • Page 3 Last Modified: 03/03/2022 Thank you for your recent purchase of an Insignia Sauna. Please read this booklet with great care to ensure you get the best out of your build and have a Sauna that will last for many years to come! Like everything, in order to obtain a first class product that will serve you well for many years, the effort and correctness put into the assembly will reflect in the quality of your finish.
  • Page 4 www.insigniashowers.com Last Modified: 03/03/2022 Electrical Requirements Model KY1600 Tools Required Voltage Rating 220-240AC You will require: Frequency Rating 50Hz • • Scissors Philips Screwdriver Power Rating 2916w • • Knife Electric Drill Amperage 12.15 amps • • Spirit Level Safety Gloves •...
  • Page 5: Box Contents

    Chair Ribbed Seal Door VERY IMPORTANT Have you got everything? If not please contact the Insignia directly on 01908 317 512. Remember NEVER book your tradesman until everything has arrived, been checked and is present. No replacement/missing parts can be obtained free of charge during or after the build.
  • Page 6: Floor Connection

    www.insigniashowers.com Last Modified: 03/03/2022 Step 1 — Connecting the floor 5 x 25mm Screws Locate the two floor pieces, turn upside down and push together. Use 5 x ST25 Screws and secure the floor together.
  • Page 7: Floor Frame Connection

    www.insigniashowers.com Last Modified: 03/03/2022 Step 2 — Connecting the floor frame Locate the metal floor frame and position around the 10 x 25mm Screws floor. The front corners will meet flush at a 45° angle. Once in position screw the floor frame in position using ST25 Screws.
  • Page 8: Roof Connection

    www.insigniashowers.com Last Modified: 03/03/2022 Step 3 — Connecting the Roof 5 x 60mm Screws Locate the two roof pieces, turn upside down and push together. Use 5 x ST60 Screws and secure the roof together.
  • Page 9: Roof Frame Connection

    www.insigniashowers.com Last Modified: 03/03/2022 Step 4 — Connecting the roof frame Locate the metal roof frame and position around the 10 x 25mm Screws floor. The front corners will meet flush at a 45° angle. Once in position screw the floor frame in position using ST25 Screws.
  • Page 10: Back Panel Connection

    www.insigniashowers.com Last Modified: 03/03/2022 Step 5 — Connecting the back panels together Locate the metal roof frame and position around the 12 x 60mm Screws floor. The front corners will meet flush at a 45° angle. Locate the top and bottom securing struts, push into the recess of the Locate the two back panel sections and connected panels and screw to secure...
  • Page 11 www.insigniashowers.com Last Modified: 03/03/2022 Step 6 — Left side panel and back panel connection Locate the screw fixings and screw them into the side panel. Lift the side panel and locate the screw fixing and recessed bracket together and push the panel down to lock it into position...
  • Page 12 www.insigniashowers.com Last Modified: 03/03/2022 Step 7 — Securing the chair hydraulics 8 x 40mm Screws Place the chair hydraulics into position and screw down using ST40 screws. Connect the wires from the back panel to the hydraulic plates.
  • Page 13 www.insigniashowers.com Last Modified: 03/03/2022 Step 8 — Right side panel and back panel connection Locate the screw fixings and screw them into the side panel. Lift the side panel and locate the screw fixing and recessed bracket together and push the panel down to lock it into position...
  • Page 14 www.insigniashowers.com Last Modified: 03/03/2022 Step 9 — Installing Lower Heaters and Support Panels 8 x 25mm Screws Locate the two wooden partition panels with grooves cut out of the bottom and place in the grooves of the back panel. Place the panel with the heaters into position in the wooden securing uprights in each side panel.
  • Page 15: Installing The Chair Base

    www.insigniashowers.com Last Modified: 03/03/2022 Step 9 — Installing chair base 8 x 25mm Screws Locate the chair base board and place in position. Feed all wires up and through and screw the base board down using 8 ST40 Screws.
  • Page 16: Assembling The Seats

    www.insigniashowers.com Last Modified: 03/03/2022 Step 10 — Assembling the seats (x2) 20 x 40mm Screws Locate the chair back and place into position. Screw the chair back to the base using 2 ST40 Screws. Position the arm rests and screw in position, using 2 ST40 Screws connecting to the base and 2 for the arm.
  • Page 17: Installing The Seats

    www.insigniashowers.com Last Modified: 03/03/2022 Step 11 — Installing seats Firmly push all rubber hoses together and connect all wires together. 20 x 40mm Screws Screw the seat to the seat base When positioning using 4 ST40 screws. Do this for the chairs, ensure both chairs.
  • Page 18: Glass Panel Install

    www.insigniashowers.com Last Modified: 03/03/2022 Step 12 — Glass Panel Install Locate the metal framework and push onto the side panel and slide the side glass panel in. Locate the 90° corner metal framework and push onto the glass panel and slide the front glass panel in. Locate the ribbed seal and secure the glass panels in position along all vertical and horizontal joints.
  • Page 19: Roof Install

    www.insigniashowers.com Last Modified: 03/03/2022 Step 13 — Roof Install Lift the roof and place on top on the sauna. Once in position, secure the glass in position by pushing the ribbed seal into all horizontal connections along the glass panels and roof. Screw the roof down using ST60 Screws.
  • Page 20: Front Heaters Install

    www.insigniashowers.com Last Modified: 03/03/2022 Step 14 — Front Heaters Install Connect the heater hanging brackets to the front fixed glass panel. Hang the heaters onto the brackets. Connect the heater power at the base.
  • Page 21 www.insigniashowers.com Last Modified: 03/03/2022 Step 15 — Installing the door, hinge and handle Front View Unscrew bolts and separate Side View Locate the hinges and dis-assemble before attaching to the fixed glass panel. To hang the door, place the door between the separated hinge and reconnect. If the door is not aligned perfectly.
  • Page 22: Seal Connection

    www.insigniashowers.com Last Modified: 03/03/2022 Step 16 — Connecting the seals Push the magnetic seals onto the door and the fixed glass panel so they connect as shown when the door is shut. Push the seal onto the glass so the flap overlaps the gap and touches the door.
  • Page 23: Electrical Connection

    www.insigniashowers.com Last Modified: 03/03/2022 Step 17 — Electrical connection Locate all electrical wires and connect together. Take care when making any connection to avoid damage to any pins.
  • Page 24 www.insigniashowers.com Last Modified: 03/03/2022 Step 18 — Securing the Wires to the Roof 20 x 12mm Screws Use the cable tidy’s to tidy and secure all wires on the roof.
  • Page 25 www.insigniashowers.com Last Modified: 03/03/2022 Control Panel Instructions KY1500 (KY0721 BT Panel) Button 1/2 (Sauna Heaters) Press to activate Sauna heaters. Pressing once will put the heaters on at 100%. Twice = 90%. Three times = 80%. Four times = 70% and five times = Off. Button 3(Lights) Press to cycle through the coloured lights.
  • Page 26: Chair Remote

    www.insigniashowers.com Last Modified: 03/03/2022 Chair Remote...
  • Page 27 www.insigniashowers.com Last Modified: 03/03/2022 Sauna Usage & Safety Guide Never leave children unattended in the Sauna. Regulate the temperature of sauna before session - Pre-heat time 15-30 minutes (from room temperature 20c) Never touch the heater panels whilst in operation, possible burning may occur. Recommended time of use 15-20 minutes per session Stay hydrated during each Sauna session.
  • Page 28 (EEE) have to fulfil certain obligations. Under the WEEE directive Insignia is considered the producer of certain products we supply and in line with the demands of the legislation we are pleased to offer the op- portunity to return these products to us for treatment and recycling.
  • Page 29 www.insigniashowers.com Last Modified: 03/03/2022...

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