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Takegawa TwinSpark Super head plus R Instruction Manual

Cyclinder ser 124 cc

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Instruction Manual for Cylinder Set (124 cc)
・Thank you for purchasing one of our TAKEGAWA's products.
・These Piston and Cylinder kits are for exclusive use in motorcycles equipped with our TAKEGAWA-made Twin Spark Super Head+R.
 By giving to the aluminum monobloc casting cylinder the ceramic composite coating, we have succeeded in making the sleeve more durable and more  
 wear-proof than the conventional cast-iron sleeves. Moreover, we have designed the sleeve with less piston clearance and less friction loss than the
 existing ones. We have also designed the piston to be light in weight, and given molybdenum coating to the skirt for better comfortability.
◎ Please note: Illustrations and photos may vary from actual hardware.
◎ We do not take any responsibility for any accident or damage whatsoever arising from the use of the products not in conformity with the instructions in
 the manual.
◎ We shall be held free from any responsibility or compensation whatsoever for any glitch in parts other than ours if the glitch takes place after the   
 installation and use of this product.
◎ These Piston and Cylinder kits are for exclusive use in motorcycles equipped with our TAKEGAWA-made Twin Spark Super Head+R.
◎ In case this set is to be used in a stock crankcase, the crankcase needs to be processed in the section where a sleeve is attached. Please contact your
 specialist shop handling internal conbustion products or a motorcycle shop nearby.
◎ Processing of a stock crankcase requires detachment and installation of the engine and separation of the crank case. Please install the products   
 correctly, referring to HONDA's genuine parts service manual for the the applicable model numbers of the motorcycles. And this assembly requires   
 gaskets, etc., which please purchase separately.
◎ This set is for exclusive use in CDI motorcycle, but is compatible only with a stock CDI and CDI of our own make.
◎ Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products in racing and the like.
The following show the envisioned possibility of injuries to human bodies or property damages as a result of disregarding the
Caution
following cautions.
・Since this kit is designed and developed for driving in closed races, do not use the kit for running on public roads.
・Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)
・Prepare right tools for the work, and do the work in the proper and right way.(Otherwise, improper work could cause breakage of parts or injuries
  to yourself.)
・As some products and frames have sharp-pointed or protruding portions, please work with greatest care. (Otherwise, you will suffer injuries.)
The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding the
Warning
following cautions.
・Those who are technically unskilled or inexperienced are required not to do the work. (Improper installation due to unskilled technique or lack of
knowledge could lead to parts breakage and consequently to accidents.)  
・Always use new piston pin circlips, gaskets and packing. (Wear and damage to these parts are likely to cause parts breakage and accidents.)
・Before doing work, place the motorcycle on level ground to stablize the position of your motorcycle for safety's sake. (Otherwise, your motorcycle
could overturn and injure you while you are working.)
・If you find damaged parts when checking and performing maintenance of your motorcycle, do not use these parts any longer,
and replace them with new ones. The continued use of these damaged parts as they are could lead to accidents.)
・Always start the engine in a well-ventilated place, and do not start it in an airtight place. (Otherwise, you will suffer from carbon monoxide poisoning.)
・Before riding, always check every section for slack in parts like screws. If you find slack ones, screw them up securely to the specified torque.
  (Or improper torque may cause parts to come off, leading to accidents.)
・ When you notice something abnormal with your motorcycle while riding down a road, immediately stop riding and park your motorcyle in a safe place.
  (Otherwise, the abnormaility could lead to accidents.)
・ As gasoline is highly flammable, never place it close to fire. Make sure that nothing flammable is near the gasoline. (Otherwise, there will be a danger
  of causing fires.)
・Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual. (Improper checking or
  maintenance could lead to an accident.)
・Never use any other part than the specified parts. (Otherwise, there is a possibility of parts breakage, leading to accidents.)
・Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque. (Otherwise, improper torque may result in the    
  breakage or coming off of the bolts and nuts, leading to accidents.)
・As the accumulation of vaporized gasoline is at the high risk of explosion, work in a well-ventilated place.
・Always use high-octane gasoline. (Otherwise, troubles such as engine knocking may cause accidents.)
◎ Please be informed that the product specifications, design and prices are subject to change without prior notice.
◎ We shall be held free from any guarantee whatsoever of any trouble caused by the combined use of our products with parts not specified by us.
◎ This manual should be retained for future reference.
Exclusively for our Twin Spark Super Head +R
Please read the following instructions before installation.
Item Nos :01−04−8224H
:01―02―8241
- A ' 1 -
(Cylinder kit)
(Piston kit)
Oct./14/' 10

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Summary of Contents for Takegawa TwinSpark Super head plus R

  • Page 1  installation and use of this product. ◎ These Piston and Cylinder kits are for exclusive use in motorcycles equipped with our TAKEGAWA-made Twin Spark Super Head+R. ◎ In case this set is to be used in a stock crankcase, the crankcase needs to be processed in the section where a sleeve is attached. Please contact your  specialist shop handling internal conbustion products or a motorcycle shop nearby.
  • Page 2: Kit Contents

    ∼ Kit Contents ∼ 1 8 2 4 10 9 5 3 6 7 01―13―8003V 01―02―8241 00―01―0003 4 2 3 7 6 00―01―0090 5 8 Repair Parts Item No. Parts Name HA Aluminum cylinder 54mm 01-01-0251H Piston 54mm 13105-2SM-T01-LT Piston ring set(top, 2nd, oil) 54mm 01-15-015 Piston pin 00-01-0091...
  • Page 3  use. Furthermore, please be informed that we shall assume no liability to users  for compensation or damages whatsoever of any kind. Co.,Ltd.  3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan TEL : 81-721-25-1357 FAX : 81-721-24-5059 URL : http://www.takegawa.co.jp Oct./14/’ 10 - A ’ 3 -...
  • Page 4: Installation Procedures

    ∼ Installation Procedures ∼   Caution: Always be sure to tighten parts to the specified torque using a torque wrench.   Notice: The unskilled or those without proper knowledge are requested not to do the installation work. ○The following show the products of our own make to which this kit cannot be installed. ◇...
  • Page 5 ∼ Cylinder Installation Procedures ∼ ○ Attach a piston pin circlip to one ○ Apply molybdenum solution to the ○ Fix a new rubber packing (black) of ○ Loosely tighten the cam chain    of two pin holes on the piston.  piston pin and the holes on the  the kit onto the oil-return hole on the  guide roller and the cylinder side...