Advertisement
Engine Complete KIT
Thank you for purchasing our Complete Engine.
This engine is one of our Engine Complete Series which we have designed and produced by using with years of our experienced product development and manufacturing know-how.
We are proud of that we guarantee customer satisfaction with such a lightweight and high power engine.
Before installing and using this product, please check the contents of the kit, read this installation instructions carefully and understand them completely.
１．Please Note: Illustrations and photos may vary from actual hardware.
２．The service and repair information contained in this manual is intended for use by qualified, professional technicians. Any person who does not have sufficient technique, knowledge, proper tools and equipment will never
work. Be sure to ask specialty shops or professional mechanics.
Poor technique and lack of knowledge may cause the maintenance problems or damage parts.
３．This product is intended for use ONLY in closed racing course. Never use this product on public roads.
４．This kit is compatible with the above mentioned compatible models ONLY. Note: Do Not use this product for other models than listed above.
５．Please note that mainly because of improvement in performance, design change, and cost increase, the product specifications and prices are subject to change without prior notice. We shall be held free and harmless
from any and all liabilities or claims for any defects of the parts / the product after installation, and use, and/or any other products/parts.
６．We do NOT accept any claims due to the parts for racing use only. Except, any requests for the return or repair of goods purchased from TAKEGAWA must be made within one month of receipt of goods against defects
in workmanship and/or materials originally caused by ONLY our failure. No returns or repairs will be accepted after one month. However, we DO NOT accept our products which are NOT installed in the right way and/or
DO NOT used properly.
We are not responsible for any expenses for repair or replacements.
NOTE: When you use for racing, we shall be held free and harmless from any and all claims.
７．These instructions should be retained along with this product.
８．This complete engine uses optional titanium valve spring retainer on the head. It is approx 30% lighter than conventional steel retainer. However it is less durable than the steel. Require maintenance more frequently.
: Spec.SUPER HEAD + R
(146 cc)
Important Notice
‑A1‑
☆SUPER HEAD + R -146
☆ 6-Speed
☆SPL- Clutch
☆Titanium valve spring retainer＆ Adjusting nut (O / P)
Item No.：０１―００―９００６
Compatible models
Ape100
XR100 Motard
：HC07-1000001〜
：HC13-1000001〜
：HD13-1000001〜
Apr./12/ 12
Advertisement
Table of Contents
Related Manuals for Takegawa 01-00-9006
Summary of Contents for Takegawa 01-00-9006
- Page 1 from any and all liabilities or claims for any defects of the parts / the product after installation, and use, and/or any other products/parts. ６．We do NOT accept any claims due to the parts for racing use only. Except, any requests for the return or repair of goods purchased from TAKEGAWA must be made within one month of receipt of goods against defects in workmanship and/or materials originally caused by ONLY our failure.
- Page 2 (Otherwise, the malfunction could lead to accidents.) ・Carry out inspection and maintenance of your motorcycle correctly according to the instructions and guidelines in the service manuals. (Use TAKEGAWA-recommended fuel and engine oil.) ・Fuel must always be high-octane gasoline. (Otherwise, troubles such as engine knocking may cause accidents.) ・When driving a bike, a driver must always wear a helmet securely.
- Page 3 Features ●Use of Roller Rocker Arm: ● Use of close ratio transmission: ◇We have used roller bearings in the slipper instead of a conventional slipper type rocker arm. The use of the ◇ Standard equipped special 6 speed close ratio transmission can transfer the high-power to the road in any roller bearings helps to reduce friction and makes possible the smooth and constant tight grip on a cam profile condition the turns and straightway.
- Page 4 〜 Kit contains 〜 ４ １ ２ ３ Part Name Repair Part Item No. In packs of Engine COMP. Spark plug, ER8EH NGK-ER8EH Plug sleeve 12351-KN4-T10 Spark plug cap 30700-DSM-t00 ９ ８ Clutch cable COMP., 900 mm 00-02-0158 Clutch cable receiver 50135-GN1-T00 １０ Hyper CDI 05-03-0005 Exhaust pipe gasket 00-01-0027 Plug socket, 13 mm 00-00-0247 Alumi special (5 g) 00-01-0001 Copular (2pin /male) 00-00-0345 Copular (3pin/male) 00-00-0346 ６ Sleeve 00-00-0347 ５...
- Page 5 Main Reference Value Inspect and Adjust Type 4-cycle gasoline Items Frequency Refer to page Displacement 146.3cc Clean and Inspect Spark Plug Every 200km P-C1 Number of cylinder and arrangement Vertical single cylinder Inspect Valve Clearance Every 500〜600km P-C2,C3 Cooling method Air-cooling Change Engine Oil Every 1000〜2000km P-C1 Valve train Chain drive and SOHC Adjust and Inspect Carburetor Each time Depend on Carburetor type Chamber design Dome Replace Oil Filter Every 1500〜2000km P-C2 Bore and Stroke 62mm x 48.5mm Adjust Clutch Cable Every 250km P-C2 Compression ratio 13.4 : 1 Inspect Clutch Friction Disc Every 1000km See Service Manual Inspect Piston and Piston Ring...
-
Page 6: Precautions Of Use
〜 Precautions of Use 〜 About oil cooler: About the specifications of motorcycle to equip ◇The installation of this product increases the heat release value of the engine, set off by the increase in ◇ Carburetor mount of this engine kit designed differ than that stock engine. You need to have our carburetor power. - Page 7 Also, the engine output will vary significantly depending on the used exhaust system, length of inlet pipe, carburetor diameter, compression ratio, ignition timing, fuel or the natural phenomenon such as ambient temperatures or atmospheric pressure. (See P-D) Co.,Ltd. 3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan TEL : 81-721-25-1357 FAX : 81-721-24-5059 URL : http://www.takegawa.co.jp Apr./12/ 12 ‑A7‑...
-
Page 9: Installation Instructions
〜 Installation Instructions 〜 ☆ Before starting the installation, please prepare the relative service manual and necessary tools for the motorcycle. ☆ And prepare necessary optional parts as well. For details, please see the attached sheets. ☆ CAUTION: This installation instructions are for the models which this complete engine can be equipped. ●Remove the engine ●Installation of engine ●Connect ACG... - Page 10 ●Installation of carburetor: ☆ In the case of PE28: ○ Adjust clutch cable and tight lock nut. ○ Read installation manual for carburetor. ○Start jetting as MJ#110 and SJ#35. ○ Adjust the free play at the throttle grip to be about ○Route the supplied throttle cable along the frame just ○Detach a top cover of the supplied carburetor, and ...
- Page 11 ○ Dispose of the blow-by gas from the crankcase by ●Engine oil ●Installation of drive chain ● Install the exhaust system yourself. ○ Remove the cap and add 1010cc of engine oil. ○ Remove generator cover. ○ Attach a supplied exhaust pipe gasket to the (Some races and regulations stipulate the blow-by exhaust port.
- Page 12 ● Start engine ○ Remove cylinder head cover. ○ Replace the spark plug. (Kit included) ○ Install generator cover. ○Check that the ignition key and gas cock are turned off. Caution : Be sure to follow the specified torque. ○Keep kicking the starter for a while till the engine oil Torque: 10 N・m(1.0 kgf・m) circulates all around the engine.
-
Page 13: Oil Cooler Installation
● In the case of not installing the thermo unit ◎ About Optional Clutch Parts: In case an oil cooler is not ○ Stop the engine once. (Installation of thermo unit) １．Detach the thermostat hole cap, and fit an oil hole installed: Wait for a few minutes and keep the motorcycle ... -
Page 15: Inspections And Adjustments
〜 Inspections and Adjustments 〜 CAUTION Be sure to use a torque wrench and strictly keep the specified torque. The inspections and adjustments are intended for use by qualified professional mechanics. Be sure that any person who does not have the proper WARNING technique, experiences and knowledge will never work. - Page 16 ●Adjust the Clutch Cable ●Adjust the Valve Clearance ● Change of Oil filters: ○ Unfasten two bolts on the oil filter cover, and ○ Apply a thin coat of engine oil to the O-ring on the oil ○ Inspect the free play of clutch lever. ○...
- Page 17 ● Adjust cam chain ○ Adjust valve clearance. (Use feeler gauge) ○ Tighten the adjust nut to the specified torque. ○Warm up engine. ○When tightening the lock nut, hold the adjusting bolt IN : 0.08 ~ 0.03 (when cold) ○ Lose cam chain adjuster set plate screw. to prevent it from turning with the lock nut.
- Page 18 ○ Start engine and check the noise of cam chain, if sounds too tight lose set plate and loosen the adjusting bolt to the counter clockwise. Then tighten set plate to the specified torque. Caution : Be sure to follow the specified torque. Torque: 10 N・m(1.0 kgf・m) Loosen Tight...
- Page 19 How to Set the Carburetor ・When the carburetor does not match the engine and the engine fails, the engine failures are caused by either too dense or too lean air-fuel mixture. ・The engine failure symptoms for the engine are as follows: When the air-fuel mixture is too dense: When the air-fuel mixture is too lean: ・The explosion sound with a dull thud continues intermittently.
- Page 21 09-02-0232 (Gray metallic anodized) Outer length: 810 mm 09-02-0231 (Black anodized) 09-02-0233 (Gray metallic anodized) φ 29 00-03-0211 For more information, please refer to our parts catalog, or log onto our Web site at URL http://www.takegawa.co.jp Jan./26/ 17 Sep./17/ 10 ‑D1‑...
- Page 22 2.13 2.20 2.27 2.33 2.40 1.43 1.50 1.56 1.62 1.68 1.75 1.81 1.87 1.93 2.00 2.06 2.12 2.18 2.25 For more information, please refer to our parts catalog, or log onto our Web site at URL http://www.takegawa.co.jp Jan./26/ 17 ‑D2‑...
- Page 23 Thus, the thermo unit serves to prevent the overcooling and to keep the oil at a fixed temperature. 02-01-5052 For more information, please refer to our parts catalog, or log onto our Web site at URL http://www.takegawa.co.jp Jan./26/ 17 ‑D3‑...
- Page 24 09-04-0854 09-04-0852 Tank capacity : 530 cc Tank capacity : 516 cc Exhaust system BOMBER L exhaust system 04-02-2583 For more information, please refer to our parts catalog, or log onto our Web site at URL http://www.takegawa.co.jp Jan./26/ 17 ‑D4‑...
- Page 25 If engine doesn't start, please try several times. If it still cannot be started, there should be other cause. <Caution> If the engine is broken by the kickback, high repair cost will be charged. Co.,Ltd. 3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan TEL : 81-721-25-1357 FAX : 81-721-24-5059 URL : http://www.takegawa.co.jp...
Need help?
Do you have a question about the 01-00-9006 and is the answer not in the manual?
Questions and answers