Alfa Laval Unique SSV Instruction Manual

Alfa Laval Unique SSV Instruction Manual

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Instruction Manual
Unique SSV Valve Y-body
ESE00690-ENUS5
Original manual
TD 461-803
2019-03
ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19

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Summary of Contents for Alfa Laval Unique SSV

  • Page 1 Instruction Manual Unique SSV Valve Y-body TD 461-803 ESE00690-ENUS5 2019-03 Original manual ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 3: Table Of Contents

    6. Technical data ..................6.1. Technical data ..................7. Parts list and Service Kits ................7.1. Unique SSV Valve - Y-body ..............CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 4: Ec Declaration Of Conformity

    Global Product Quality Manager Lars Kruse Andersen Pumps, Valves, Fittings and Tank Equipment Title Name Kolding 2016-12-03 Place Date Signature CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 5: Safety

    N N O O T T E E Indicates important information to simplify or clarify procedures. 2.2 Warning signs General warning: Caustic agents: CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 6: Safety Precautions

    - Support air on high pressure actuator versions is N N O O T T allowed To prevent shock in the actuator and to prevent exceeding 145 PSI (10 bar) product pressure, Alfa Laval recommends N N O O T T to exceed 43.5 PSI (3 bar) support air on the spring side in all the Unique SSV actuators.
  • Page 7 N N e e v v e e r r touch the moving parts if the actuator is supplied with compressed air CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 8: Installation

    Remove possible packing materials from the valve/valve parts. Inspect the valve/valve parts for visible transport damages. Avoid damaging the valve/valve parts. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 9: General Installation

    A A v v o o i i d d w w a a t t e e r r h h a a m m m m e e r r i i n n g g ! ! the closing direction to avoid water hammering. Inlet TD 461-761 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 10 1. is visible, when mounting the valve vertically 2. always is downwards due to self-draining, when the valve is mounted horizontally. * = Leakage detection hole CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 11: Welding

    P P a a y y s s p p e e c c i i a a l l a a t t t t e e n n t t i i o o n n t t o o t t h h e e w w a a r r n n i i n n g g s s ! ! Open/ close TD 461-765 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 12: Recycling Information

    When in doubt, or in the absence of local regulations, please contact the local Alfa Laval sales company CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411...
  • Page 13: Operation

    1. Ensure smooth movement between lip seal (25) and plug stem (36). 2. Lubricate the lip seal with Klüber Paraliq GTE 703 if necessary (see section 5.1). CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 14 1. Ensure smooth movement of the actuator (the actuator is lubricated before delivery). 2. Lubricate all seals with Molykote Longterm 2 plus if necessary. TD 461-768 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 15: Troubleshooting

    If marked with a danger warning, do N N O O T T attempt to cut the actuator open, due to spring under load. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 16: Recommended Cleaning

    33% NaOH + water 2. 0.5% by weight HNO at 158 0.2 gal 26.4 gal Cleaning agent. 53% HNO water CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 17 N N O O T T E E The cleaning agents must be stored/disposed of in accordance with current regulations/directives. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 18: Maintenance

    N N e e v v e e r r touch the moving parts if the actuator is supplied with compressed air. TD 461-760 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 19 P P a a y y s s p p e e c c i i a a l l a a t t t t e e n n t t i i o o n n t t o o t t h h e e w w a a r r n n i i n n g g s s ! ! Open/close! TD 461-765 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 20: Dismantling Of Valve

    (For proper CIP cleaning the TR2 plug should turn freely on the stem.) For more explicit instructions, please refer to the maintenance video. CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 21: Valve Assembly

    - Shut-off plug tighten torque =1 1 5 5 l l b b f f - - f f t t ( ( 2 2 0 0 N N m m ) ) If there are vibrations in the pipeline Alfa Laval recommend to use loctite nr. 243.
  • Page 22: Technical Data

    Plug seal EPDM / PTFE (TR2) Other product wetted seals EPDM (standard) Optional product wetted seals HNBR/NBR and FPM Other seals CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 23: Parts List And Service Kits

    It is important to observe the technical data during installation, operation and maintenance. Inform the personnel about the technical data. 7.1 Unique SSV Valve - Y-body TD 461-812 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 24 9 9 6 6 1 1 1 1 9 9 2 2 6 6 8 8 2 2 6 6 Recommended spare parts: Service kits Parts marked with are included in the service kits. ♦ TD900479/2 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 25 CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 ALFA LAVAL UNIQUE SSV Y-BODY VALVE INSTRUCTION MANUAL—REV 3/19...
  • Page 26 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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