DEUTSCHMANN AUTOMATION UNIGATE IC2 Instruction Manual

DEUTSCHMANN AUTOMATION UNIGATE IC2 Instruction Manual

Universal fieldbus-gateway
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Instruction Manual
Universal Fieldbus-Gateway
®
UNIGATE
IC2 - PROFINET 2Port
Deutschmann Automation GmbH & Co. KG
www.deutschmann.com | wiki.deutschmann.de

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Summary of Contents for DEUTSCHMANN AUTOMATION UNIGATE IC2

  • Page 1 Instruction Manual Universal Fieldbus-Gateway ® UNIGATE IC2 - PROFINET 2Port Deutschmann Automation GmbH & Co. KG www.deutschmann.com | wiki.deutschmann.de...
  • Page 2 Manual Art.-No.: V4475E...
  • Page 3: Table Of Contents

    Deutschmann Automation GmbH & Co. KG General introduction ......9 ® The UNIGATE IC2 ......10 Technical introduction .
  • Page 4 Deutschmann Automation GmbH & Co. KG Commands of the Debug-interface ....26 Script and configuration ......27 Overview .
  • Page 5 Deutschmann Automation GmbH & Co. KG ® 13 Error handling at UNIGATE IC2 ....40 14 Firmware-update ......41 14.1 Overview .
  • Page 6 Deutschmann Automation GmbH & Co. KG ® Instruction Manual UNIGATE IC2 PROFINET 2Port V. 1.5 25.1.22...
  • Page 7 We would be pleased to receive any improvement proposals which you may have. Copyright Copyright (C) Deutschmann Automation GmbH & Co. KG 1997 – 2022. All rights reserved. This document may not be passed on nor duplicated, nor may its contents be used or disclosed unless expressly permitted.
  • Page 8 Deutschmann Automation GmbH & Co. KG ® Instruction manual UNIGATE IC2 - PROFINET 2Port V. 1.5 25.1.22...
  • Page 9: General Introduction

    Through the flexible firmware of UNIGATE IC2 no software-changes are required on the side of the customer! Since 1997 Deutschmann Automation has experience in the field of fieldbus gateways; this ® enormous experience results in the UNIGATE IC2 as a consistent sequel of this successful product line.
  • Page 10: The Unigate ® Ic2

    ® The UNIGATE IC2 by Deutschmann Automation contains all components that are required for the communication in a fieldbus in one single module. Therefore a developer does not have to take care for that detail any more, only a hardware redesign is necessary in order to integrate the ®...
  • Page 11: Unigate ® Ic2 Hardware Survey

    Deutschmann Automation GmbH & Co. KG The UNIGATE® IC2 ® UNIGATE IC2 hardware survey ® The hardware of the UNIGATE IC2 consists of some few standard components. The picture below shows the functional structure of the IC2. ® 25.1.22 Instruction manual UNIGATE...
  • Page 12: Hardware Design

    Hardware design Deutschmann Automation GmbH & Co. KG Hardware design ® This chapter gives basic advise, that is required in order to load UNIGATE IC2 into your own ® hardware designs. In the following all ports of UNIGATE IC2 are described in detail.
  • Page 13: Boot Enable

    Deutschmann Automation GmbH & Co. KG Hardware design * The supply voltage is 3.3V +/- 5 %, max. 460 mA DC. 3,3V±5% < 460mA < 0,75V >2,5V Reset < 0,8 >2,0V Logic < 0,4V / 6mA >2,7V / 6mA Driver 3.2.1...
  • Page 14: Errror Led

    Hardware design Deutschmann Automation GmbH & Co. KG 3.2.8 Errror LED A red LED can be connected to this line (see chapter 3.6). It can have the following conditions: No error Error 3.2.9 LED-LINK1 A green LED can be connected to this line (see chapter 3.6). This is directly accessed by the PROFINET processor and is glowing when the Gateway on Port 1 is an operational network (it will receive link pulses).
  • Page 15: Software

    The script itself can be generated by the company Deutschmann Automation or with the software Protocol Developer by yourself. For a detailed description of the script.commands of the Protocol Developer see the instruction manual Proto- col Developer and the online documentation concerning script-commands.
  • Page 16: Connection Examples

    Hardware design Deutschmann Automation GmbH & Co. KG Connection examples Here you will find some advise that offers help for a re-design. In the following several versions are listed, that should make it easier for you to decide.  Version 1: Use as a pure link module for the bus ®...
  • Page 17 Deutschmann Automation GmbH & Co. KG Hardware design The following circuit diagram is an example for how shift register components can be connected to the IC2. Version 3: Example for digital I/Os ® The serial synchronous and the asynchronous interface as well can be operated by UNIGATE IC2 at the same time.
  • Page 18: Layout Examples

    Hardware design Deutschmann Automation GmbH & Co. KG Layout examples ® Instruction manual UNIGATE IC2 - PROFINET 2Port V. 1.5 25.1.22...
  • Page 19 Deutschmann Automation GmbH & Co. KG Hardware design ® 25.1.22 Instruction manual UNIGATE IC2 - PROFINET 2Port V. 1.5...
  • Page 20 Hardware design Deutschmann Automation GmbH & Co. KG When connecting the UG-IC2 and the RJ45-connector it is important to make sure the signal lines RD1-/RD1+ resp. TD1-/TD1+ also RD2-/RD2+ resp. TD2-/TD2+ run as short a possible, parallel and equal in length.
  • Page 21 Deutschmann Automation GmbH & Co. KG Hardware design The 74HCT595 used in this example has an undefined on-position, but therefor can set the outputs to the tri-state condition via the OutEnable- Pin 13. If it is more important to have a defined on-position in an applica- tion, and the OutEnable-pin is not necessary, the 74HCT594 can be used here.
  • Page 22: Handling (Mounting The Unigate ® Ic2 On The Carrier Board)

    Hardware design Deutschmann Automation GmbH & Co. KG ® Handling (mounting the UNIGATE IC2 on the carrier board) Depending on the application and the expected shock- and vibration-conditions you can gener- ® ally choose from the following possibilities for the UNIGATE IC2’s installation on the carrier...
  • Page 23: Requirement For Ethernet-Interface

    Deutschmann Automation GmbH & Co. KG Hardware design Requirement for Ethernet-Interface Since there is an extremly large number of suppliers for RJ45 connectors (with and without inte- grated Ethernet transformer), or single Ethernet transformers on the market, it is not possible for us to test all possibilities.
  • Page 24: The Serial Interface

    IC2, the module carries out actions inde- pendently, in order to identify data from the connected device. For customers who already have a software-adaptation at he company Deutschmann Automation, this protocol as well or a Script after an adaptation can be processed by the IC2.
  • Page 25: Synchronous Serial Interface

    Deutschmann Automation GmbH & Co. KG Synchronous serial interface Synchronous serial interface ® The synchronous serial interface of the UNIGATE IC2 is used to connect clocked shift registers or components that have a Serial Peripheral Interface (SPI).  It allows •...
  • Page 26: The Debug-Interface

    The Debug-interface Deutschmann Automation GmbH & Co. KG The Debug-interface Overview of the Debug-interface ® The UNIGATE IC2 features a Debug-interface, that allows a step-by-step processing of a script. Normally this interface is only required for the development of a script.
  • Page 27: Script And Configuration

    Deutschmann Automation GmbH & Co. KG Script and configuration Script and configuration Overview ® The script stored in the UNIGATE IC2, as well as the configuration, can be replaced or updated via the serial interface (application) in the configuration mode.
  • Page 28 Script and configuration Deutschmann Automation GmbH & Co. KG Script Download Start Assert con g signal Delay 100 ms Trigger reset Clear input bu er Send <Ctrl-T> (0x14) De-assert con g signal Send <Ctrl-P> (0x10) Wait for reception of "OK" (0x4F 0x4B) in output from device (Timeout 100 ms) Wait for reception of "."...
  • Page 29: Configuration Of The Unigate ® Ic2

    Deutschmann Automation GmbH & Co. KG Script and configuration The operational sequence is as follows: The Gateway has to be in the config-mode. The script-download is initiated with "Ctrl-P (=0x10)". After that the data follows byte by byte as ASCII-hex-characters.
  • Page 30: Rs232/Rs485/Rs422

    Script and configuration Deutschmann Automation GmbH & Co. KG 7.4.2 RS232/RS485/RS422 • RS-ype: RS232 • Start bit: • Data bits: • Stop bit: • Parity: None • Baud rate: 9600 Baud Default setting. This configuration can be changed via the Script.
  • Page 31: Generating A Script

    Deutschmann Automation GmbH & Co. KG Generating a script Generating a script What is a script? A script is a sequence of commands, that are executed in that exact order. Because of the fact that also mechanisms are given that control the program flow in the script it is also possible to assemble more complex processes from these simple commands.
  • Page 32: The Use Of The Protocol Developer

    Generating a script Deutschmann Automation GmbH & Co. KG The use of the Protocol Developer The software tool Protocol Developer can be downloaded from our website  http://www.deutschmann.de. The Protocol Developer is a tool for an easy generation of a script for our script gateways. Its operation is exactly aimed at this use.
  • Page 33 Deutschmann Automation GmbH & Co. KG Generating a script If the processing time should be too large in spite of these measures, there is the possibility to generate a customized Script command, that executes several tasks in one Script command.
  • Page 34: Ftp-Server

    FTP-Server Deutschmann Automation GmbH & Co. KG FTP-Server ® This UNIGATE has an integrated FTP server that enables access to the file system of the device. The FTP server is password protected. In addition to the predefined user name "admin" and the password "nimda", others can also be stored.
  • Page 35: Load

    Deutschmann Automation GmbH & Co. KG FTP-Server 9.2.3 Load ® To upload the "users" file, the UNIGATE must be started in configuration mode. The FTP access ® takes place via the predefined user name "admin" and the password "nimda" if the UNIGATE still in the delivery status or the user name and/or the password has been lost.
  • Page 36: Web Server

    WEB server Deutschmann Automation GmbH & Co. KG 10 WEB server ® ® This UNIGATE has an integrated web server. When delivered, the file system of the UNIGATE contains an HTML page on which the system parameters of the device are displayed.
  • Page 37: File System

    Deutschmann Automation GmbH & Co. KG File system 11 File system ® The UNIGATE has a file system that is used by the integrated FTP server (see chapter 9) and the integrated webserver (see chapter 10). The directories /etc and /srv are stored in the delivery state.
  • Page 38: Profinet

    PROFINET Deutschmann Automation GmbH & Co. KG 12 PROFINET If we are speaking of PROFINET, then the 100 MBit/s-version is automatically meant, full-duplex ® and switched Ethernet. The end device’s protocol is being converted in the UNIGATE via a Script.
  • Page 39: Mrp (Media Redundancy Protocol)

    Deutschmann Automation GmbH & Co. KG PROFINET 12.5 MRP (Media Redundancy Protocol) ® The UNIGATE IC2-PROFINET 2Port supports the MRP function. The device description file must contain the corresponding entry in order to be able to use the function. The corresponding entry "MediaRedundancy" is already included in the sample device description file "GSDML-V2.35-Deutschmann-MyDevice-20210217.xml"...
  • Page 40: Error Handling At Unigate ® Ic2

    Error handling at UNIGATE® IC2 Deutschmann Automation GmbH & Co. KG ® 13 Error handling at UNIGATE A distinction can be made between two categories of system-errors: Serious errors (1-4): In this case, the Gateway must be switched off and switched back on again.
  • Page 41: Firmware-Update

    Execution of the firmware-update The safest way for the firmware-update is the use of the basic board combined with the software “FDT.EXE“ (firmware-download-tool). These tools are available from Deutschmann Automation (see chapter 16). A Firmware-update can be carried out in the following operational modes:...
  • Page 42: Technical Data

    Technical data Deutschmann Automation GmbH & Co. KG 15 Technical data ® In this chapter you will find all necessary technical data on UNIGATE IC2. All measurements in mm. ® 15.1 Mechanics of the UNIGATE ® 15.1.1 General dimensions of UNIGATE...
  • Page 43 Deutschmann Automation GmbH & Co. KG Technical data ® The pins of the UNIGATE ICs are arranged in a grid dimension of 2.54 mm 25,00 front 4,88 15,24 DIP-Spacing Code 6 ® If you are also thinking of using other UNIGATE...
  • Page 44: Technical Data Unigate ® Ic2 - Profinet 2Port

    Technical data Deutschmann Automation GmbH & Co. KG ® 15.2 Technical data UNIGATE IC2 - PROFINET 2Port Characteristics Explanation Supply voltage 3.3V ± 5 %, max. 460 mA DC Reverse polarity protection power supply Interface 2 UART interfaces, 1 synchronous serial interface IP-address Assigned by the PROFINET-IO-controller (PLC) see chapter 12.2...
  • Page 45: Accessory

    ® one bus node UNIGATE IC2 into your electronic system can be guaranteed. The board is suit- able for all Fieldbuses and Industrial Ethernet Buses supported by Deutschmann Automation. ® The required UNIGATE IC2s are ordered separately. The required voltage (5V or 3.3V, depend- ing on the version) can be adjusted.
  • Page 46: Quick Start

    Accessory Deutschmann Automation GmbH & Co. KG The bus-connections according to standard or market standard are available to test the respec- tive bus-side. Optionally Deutschmann Add-on packages (bus-master simulation) are available. The board contains 32 bit input and 16 bit output, provided with one LED each. Different connec- tors allow an easy coupling to your processor.
  • Page 47: Appendix

    Deutschmann Automation GmbH & Co. KG Appendix 17 Appendix 17.1 Explanations of the abbreviations General Product group CL (Compact Line) Product group CM (CANopen Line) Product group CX Product group EL (Ethernet Line) Product group FC (Fast Connect) Galvanic separation RS-side Housing color gray...
  • Page 48 Appendix Deutschmann Automation GmbH & Co. KG product) ® PBDPX PROFIBUS DP-version X (see comparison table UNIGATE IC for the respective product) PBDPV0 = PROFIBUS DPV0 PBDPV1 = PROFIBUS DPV1 Serial RS232/485/422 ® Instruction manual UNIGATE IC2 - PROFINET 2Port V. 1.5...
  • Page 49: Servicing

    Deutschmann Automation GmbH & Co. KG Servicing 18 Servicing Should questions arise that are not covered in this manual you can find further information in our • FAQ/Wiki area on our homepage www.deutschmann.com or directly in our Wiki on www.wiki.deutschmann.de...

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