Hainbuch MANOK plus Operating Instructions Manual
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Hainbuch MANOK plus Operating Instructions Manual

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Operating instructions
[incl. installation manual]
MANOK plus
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Summary of Contents for Hainbuch MANOK plus

  • Page 1 Operating instructions [incl. installation manual] MANOK plus...
  • Page 2 MANOK plus Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...

  • Page 3: Table Of Contents

    MANOK plus Contents General ........................ 7 1.1 Information about this manual ..............7 1.2 Key to symbols .................... 7 1.3 Definition of terms ..................8 1.3.1 Release setting ................8 1.3.2 Complete clamping reserve ............8 1.4 Limitation of liability ..................9 1.5 Copyright .....................
  • Page 4 MANOK plus 4.3.1 Jaw module ................. 27 4.3.2 Magnet module ................27 4.3.3 MANDO Adapt ................28 4.3.4 Morse taper adaptation ..............28 4.3.5 Face driver adaptation ..............28 4.3.6 vario part end-stop system ............28 4.3.7 vario quick end-stop system ............29 4.3.8...
  • Page 5 MANOK plus 7.7.3 Installation of the variant x-times with bayonet axial screw connection ................... 65 7.7.4 Installation of the central variant with axial screw connection ..67 7.7.5 Installation of the radially clamped variant ........67 7.8 Aligning the clamping device with the test specimen ........ 69 Commissioning ....................
  • Page 6 MANOK plus Directory of tables Table 1: Technical data ................21 Table 2: Nomenclature for conversion of actuating torque to actuating force ..................... 23 Table 3: Operating conditions ..............25 Table 4: Nomenclature application limits ............ 32 Table 5: Maximum workpiece mass ............34 Table 6: Scatter widths of clamping force ...........

  • Page 7: General

    MANOK plus General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times.

  • Page 8: Definition Of Terms

    MANOK plus General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents.

  • Page 9: Limitation Of Liability

    MANOK plus General 1.4 Limitation of liability All details and notices in this manual were compiled with due reference to applicable standards and specifications, state- of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising...

  • Page 10: Spare Parts And Accessories

    MANOK plus General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig-  inal manufacturer. WARNING Serious injuries can be caused by incorrect or de-...

  • Page 11: Safety

    No modifications must be made to the product. The operator is wholly and solely responsible for any resultant personal injury and/or damage to materials. Excepted from this are changing parts that HAINBUCH ap- proved explicitly for autonomous machining, but specified limits must never be exceeded.
  • Page 12 MANOK plus Safety WARNING Serious injuries caused by unauthorized presence of unauthorized personnel in the working area!  Keep unauthorized people away from the working area. If in doubt, speak to people and direct them to  leave the working area.

  • Page 13: Intended Use

    MANOK plus Safety Trainees Trainees can only work on the machine under the supervi- sion and direction of staff skilled in the relevant specialist field. The only people admitted as personnel are those who can reasonably be expected to carry out their work to a reliable standard.
  • Page 14 MANOK plus Safety DANGER Serious injuries caused by misuse of the product!  Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use for the type of use indicated [see »Use«  chapter]. Only skilled staff from the appropriate specialist ...

  • Page 15: Personal Protective Equipment

    MANOK plus Safety If the product is used on machines, workpieces and/or  changing parts for which it is not intended. 2.4 Personal protective equipment During work, it is essential to wear personal protective equip- ment to minimize the health hazards.

  • Page 16: Particular Hazards

    MANOK plus Safety Hard hat To protect against falling and projectile parts and materials. 2.5 Particular hazards The following section names residual risks resulting from the installation of the product in a machine tool. In all cases, the residual risks detected during a risk assessment of the ma- chine tool need to be named by the operator.

  • Page 17: Other Safety Instructions

    MANOK plus Safety Insufficient workpiece WARNING clamping Serious injuries caused by breakage of individual components of the product at excessive tighten- ing torque!  Check tightening torque on a regular basis and adjust if necessary. Sharp-edged parts WARNING Serious cut injuries caused by sharp-edged parts...
  • Page 18 MANOK plus Safety WARNING Serious injuries caused by snagging body parts on the rotating machine spindle!  Never reach into the product while the machine spindle is still rotating. Before working on the product, ensure that the  machine spindle is unable to start up.

  • Page 19: Screws

    MANOK plus Safety NOTE Serious damage to materials / the machine tool / the product caused by workpieces being ejected centrifugally if clamping is released while they are still rotating!  Never release the clamping of the workpiece while it is still rotating.

  • Page 20: Environmental Protection

    MANOK plus Safety 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis- posal of environmentally hazardous substances! If environmentally hazardous substances enter  the environment accidentally, take immediate re- medial action. If in doubt, notify the relevant municipal authori- ...

  • Page 21: Technical Data

    MANOK plus Technical data 3 Technical data 3.1 General information 3-65 22.0 257 x 175 x 136 Table 1: Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the machine tool caused by exceeding the maximum...

  • Page 22: Speed

    MANOK plus Technical data 3.4 Speed The product was designed for stationary operation. WARNING Serious injuries caused by imbalance during con- tinuous rotational operation! Do not operate the product in continuous rotation.  Rotate the product at no more than max. 60 rpm.

  • Page 23: Size 65

    MANOK plus Technical data 3.5.1 Size 65 Sample scan: At an actuating torque �� �� of 55 kN, the radial clamp- ing force �� is in a range ������ between 36 kN and 65 lower limit value upper limit value 3.6 Conversion of actuating torque to actuating force...

  • Page 24: Calculation

    ������ mum actuating force �� can be taken from the ���� ������ »General information« chapter. 3.6.3 Sample calculation Clamping head chuck MANOK plus size 65  Actuating force Actuating force to be set �� = 27����  ���� Calculation ��...

  • Page 25: Diagram Of Actuating Torque To Actuating Force

    MANOK plus Technical data 3.6.4 Diagram of actuating torque to actuating force Scan sample 1: At an actuating torque of 70 Nm, the axial tension- ing force for size 65 is 31 Scan sample 2: At a required axial actuat-...

  • Page 26: Layout And Function

    MANOK plus Layout and function 4 Layout and function 4.1 Overview and brief description Clamping head [clamping element] Coupling Base end-stop Clamping device The clamping device is a hand-actuated stationary chuck. The clamping device is designed as an end-stop chuck.

  • Page 27: Accessories Required

    MANOK plus Layout and function 4.2 Accessories required 4.2.1 Clamping head The clamping head is there to support the workpiece being machined. It consists of hard steel and rubber segments con- nected by vulcanization. Depending on workpiece requirements, various sizes of clamping head are available, also with different profiles and bores.

  • Page 28: Mando Adapt

    MANOK plus Layout and function 4.3.3 MANDO Adapt Through adaptation of the MANDO Adapt, internal clamp- ing of the workpiece can be achieved. 4.3.4 Morse taper adaptation Through Morse taper adaptation, adaptation options are rendered possible with a Morse taper connection.

  • Page 29: Vario Quick End-Stop System

    MANOK plus Layout and function 4.3.7 vario quick end-stop system The vario quick end-stop system works with a precision trapezoidal thread that can be adjusted rapidly by varying the chuck depth. 4.3.8 Torque wrench kit Depending on the scope of delivery, the torque wrench kit can either be supplied with the unit or provided by the cus- tomer.

  • Page 30: Use And Limits Of Use

    MANOK plus Use and limits of use 5 Use and limits of use 5.1 Use The product is a clamping device that may only be used to clamp a rotationally symmetrical workpiece to enable it to be machined. The product must only be actuated using the original actu- ation key.

  • Page 31: Nomenclature

    MANOK plus Use and limits of use 5.2.1 Nomenclature Brief des- Unit Explanation ignation �� ���� Chip-cutting depth of turning operation �� �� Contact factor �� ���� Clamping diameter of clamping head �� ���� Drill diameter �� �� ���� Clamping diameter ����...

  • Page 32: Nomenclature Application Limits

    MANOK plus Use and limits of use Brief des- Unit Explanation ignation �� ���� Total chuck length �� ���� Unclamping length �� Center of gravity distance between �� ���� �� »Workpiece - clamping point« Distance, »radial bore machining - clamp- ��...

  • Page 33: First Limit [Workpiece Length]

    MANOK plus Use and limits of use The graphic in the sketch below shows the forces and mo- ments used in the following sample calculations: �� �� [ �� ] = �� [ ���� ] ∗ 9.81 [ �� ��...

  • Page 34: Third Limit [Clamping Length]

    [when using clamping heads with WS Workpiece ���� F serrations] If HAINBUCH uses a different and shorter clamping length in this clamping situation drawing, this will have been checked against the specific parameters for this type of ap- plication and found to be sufficient.
  • Page 35 MANOK plus Use and limits of use the clamping device is free of visible or invisible damage caused by those external forces. The forces and torques exerted on the clamping head and, ultimately, on the chuck are, for the most part,...

  • Page 36: Scatter Widths Of Clamping Force

    MANOK plus Use and limits of use radial drilling operation on the workpiece. There is no funda- mental reason why the clamping head chuck cannot also be used for other machining tasks such as bypass milling or plunge-milling. In such cases, the owner must ensure that...

  • Page 37: Contact Forms / Scenarios

    MANOK plus Use and limits of use Radial clamp- Clamping Size of the Clamping ing reserve in force scatter force scatter clamping width factor �� the diameter width factor �� head chuck [mm] 'verified' 2.8* 2.0* 2.0* 1.6* 1.6* 1.45 1.45...

  • Page 38: Specific Cutting Forces

    MANOK plus Use and limits of use Contact form Machining Interfer- Contact factor �� conditions ence fit Edge fit and sad- dle fit Smooth clamping head Wet* / MMS** Clamping head with longitudinal and trans- verse grooves Wet* / MMS**...
  • Page 39 MANOK plus Use and limits of use Specific cut- Specific cut- Specific cut- Workpiece materials ting forces ting forces ting forces �� �� �� �� ] at �� = �� ] at �� = �� ] at �� = ��...

  • Page 40: Friction Coefficient For Steel Workpieces

    MANOK plus Use and limits of use Friction coefficients With workpieces made from a material other than steel, mul- tiply these values by the correction values listed below. When the workpiece is made of hardened steel, the values for smooth clamping heads always apply to ground work- piece surfaces.
  • Page 41 MANOK plus Use and limits of use Clamping head mass �� [ ���� ] and distance of mass center of gravity of clamping head segments to the rotational [ �� ] axis �� �� Distance to mass Size of clamping...
  • Page 42 MANOK plus Use and limits of use �� ∗�� +2∗�� �� +�� = 1.3 ∗ √ ( �� �� �� �� �� �� ���� �� ∗�� �� ���� �� �� Turning [inner and outer] �� = 1.3 ∗ �� ∗ �� ∗ ��...

  • Page 43: Maximum Permitted Tailstock Force

    MANOK plus Use and limits of use whereby, although based upon components �� = 0 and ���� �� = 0, a simplified form [just transverse force] can be used: ���� �� = �� ∗ �� ∗ 1.6 ∗ �� ������ ������...

  • Page 44: Maximum Permitted Cutting Force

    MANOK plus Use and limits of use 5.2.5.3 Further to Principle 3: �� ≤ �� �� �� ������ The cutting force for turning operations can achieve very high levels, especially if the workpiece does not protrude far, although machining involves no slip or leverage forces that could displace the workpiece.

  • Page 45: Maximum Permitted Transverse Force

    MANOK plus Use and limits of use Size of the clamp- Up to total chuck �� [ �� ] �� ������ length �� [ ���� ] ing head chuck < 120 2200 < 125 4200 < 125 4200 < 140 6000 <...

  • Page 46: Sample Calculation

    MANOK plus Use and limits of use Size of the clamp- Up to total chuck �� [ ���� ] �� ������ length �� [ ���� ] ing head chuck < 160 < 200 < 200 < 200 Table 15: Maximum permitted torque due to transverse force On extended chuck versions, the ratio of maximum permitted torque to chuck lengths needs to be reduced.
  • Page 47 MANOK plus Use and limits of use Detailed observation This satisfies the first condition, which is that the unclamping length must not exceed six times the clamping diameter. This also satisfies the second condition, which is that the workpiece mass must not exceed ��...
  • Page 48 MANOK plus Use and limits of use �� ∗�� +2∗�� �� +�� = 1.3 ∗ √ ( �� �� �� �� �� �� ���� �� ∗�� �� ���� �� �� from Table 10 �� = 0.14, �� = 0.16 ��...
  • Page 49 MANOK plus Use and limits of use Since the size 65 clamping head chuck can exert a maximum radial clamping force of �� = 105����, this satisfies Prin- ������ ������ ciple 1. In this example, Principle 2 does not apply because work is performed without a tailstock in this case.

  • Page 50: Transport, Packaging, Storage

    MANOK plus Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ...

  • Page 51: Symbols On The Packaging

    MANOK plus Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly!  Ensure that the product cannot roll away or fall. Place on a non-slip surface.  When using lifting gear, use appropriate load- ...

  • Page 52: Unpacking And Internal Transportation

    MANOK plus Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table.

  • Page 53: Storage

    MANOK plus Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage.

  • Page 54: Installation

    MANOK plus Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by  skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode.

  • Page 55: Preliminary Remarks

    MANOK plus Installation WARNING Serious head injuries caused by bending into the working area of the machine!  Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.

  • Page 56: Screw Tightening Torques

    Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay  attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH.

  • Page 57: Preparation Of The Machine For Installation

    MANOK plus Installation Tightening torque at screw quality [Nm] Thread designa- tion 10.9 12.9 Table 16: Screw tightening torques, metric control threads Aluminum components The following table contains the reduced screw tightening torques for securing aluminum components. Thread designa- Tightening torque...

  • Page 58: Installation Of The Product

    MANOK plus Installation 7.5 Installation of the product Product Fixing screws on the product Transport thread on product Clamping bracket Test surface, product face run-out Test surface, position product As described in the »Preparation of the machine for in- stallation« chapter, prepare for the following steps.

  • Page 59: Installation Of The Product On The Machine

    MANOK plus Installation 7.5.3 Installation of the product on the machine Depressurize the hydraulic unit. Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. Place the product on the machine table.
  • Page 60 MANOK plus Installation Tighten the product fixing screws to the specified tight- ening torque [see »Screw tightening torques« chapter]. 10. Where required, install the clamping brackets needed on the product and the machine table. 11. Check face run-out on the test surface of the product [ideally ≤...

  • Page 61: Installation Of The Clamping Element

    MANOK plus Installation Repeat the alignment process. Repeat the face run-out test. 7.6 Installation of the clamping element Clamping head [clamping element] INFORMATION Before installing the clamping element, install the changing part if necessary, otherwise it can no longer be installed.
  • Page 62 MANOK plus Installation WARNING Serious crushing injuries caused by reaching into the coupling / slot area in the clamping head or into the changing fixture! During actuation, never reach into the coupling /  slot area in the clamping head or into the chang- ing fixture.

  • Page 63: Installation Of The Changing Parts

    MANOK plus Installation 7.7 Installation of the changing parts Changing part variant direct screw connection Changing part variant x-times axial screw connection Fixing screws changing part variant x-times axial screw connec- tion Changing part variant x-times axial screw connection bayonet...

  • Page 64: Installation Of The Variant, Screwed Directly

    MANOK plus Installation INFORMATION If necessary, the changing part is positioned. Position- ing can for example be performed by marks, or a cy- lindrical pin and a bore or a groove. 7.7.1 Installation of the variant, screwed directly Screw the changing part into the product using its thread, and tighten it down.

  • Page 65: Installation Of The Variant X-Times With Bayonet Axial Screw Connection

    MANOK plus Installation Screw in the changing part fixing screws on the chang- ing part and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. 7.7.3 Installation of the variant x-times with bayonet axial screw connection INFORMATION Initial installation of the changing part with bayonet is in accordance with the variant with an x-times axial screw connection, see »Installation of x-times variant...
  • Page 66 MANOK plus Installation Twist the changing part until firmly home. Screw in the changing part fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. Order hotline +49 7144.907-333...

  • Page 67: Installation Of The Central Variant With Axial Screw Connection

    MANOK plus Installation 7.7.4 Installation of the central variant with axial screw connection Place the changing part into the product. Screw in the changing part fixing screw and tighten it to the specified tightening torque [see »Screw tightening torques« chapter].
  • Page 68 MANOK plus Installation INFORMATION When installing the changing part, ensure that it gets installed in the right direction to enable the clamping screw on the radially clamped changing part variant to engage in the groove in the changing part. When installing the base end-stop, the ground side must face forwards.

  • Page 69: Aligning The Clamping Device With The Test Specimen

    MANOK plus Installation 7.8 Aligning the clamping device with the test specimen To achieve the greatest possible accuracy, the clamping de- vice must be aligned on the workpiece. For this, a test spec- imen can be used. A test specimen can take the form of a test ring, a test shaft or a test workpiece [this is approximated on the workpiece contour].

  • Page 70: Commissioning

    MANOK plus Commissioning 8 Commissioning For commissioning purposes, set the operating pressure to the permitted, established machining value. The machine tool must not start up until full operating pres- sure has built up. 8.1 Commissioning safety DANGER Serious injuries caused by workpieces being...

  • Page 71: Checking The Total Stroke

    MANOK plus Commissioning NOTE Damage to components caused by cooling lubri- cants with sufficient levels of corrosion inhibitor!  The components made of steel materials must be protected before the usual oxidation process. Only ever use cooling lubricants with sufficient ...

  • Page 72: Tests

    MANOK plus Commissioning For this, the same measurement of the moving part must be performed at fixed points in front and rear limit positions. Then deduct the value obtained in the rear limit position from the value obtained from the front limit position. This figure must then be equal to or greater than the nominal total stroke.

  • Page 73: Workpiece

    MANOK plus Commissioning 8.4 Workpiece Actuating screw Workpiece Actuating key Special aids required: Actuating key  DANGER Serious injuries caused by parts being ejected centrifugally if level of workpiece clamping is in- sufficient! Never utilize the full clamping reserve. ...

  • Page 74: Clamping The Workpiece

    MANOK plus Commissioning CAUTION Burns caused by high workpiece temperature!  Also wear the following items of personal protec- tive equipment, in addition to the basic equip- ment: WARNING Serious injuries caused by projectile ejection of an actuating wrench! ...
  • Page 75 MANOK plus Commissioning Install the actuating key in the actuating screw and hold it firmly. INFORMATION To assure uniform tension on the workpiece to tighten the drive, use the torque wrench kit. Turn the actuating screw clockwise with the actuating key and tighten it to the permitted actuation torque de- termined.

  • Page 76: Releasing Tension On The Workpiece

    MANOK plus Commissioning Remove the actuating key from the actuating screw and remove it from the working area of the machine. Remove the workpiece mounting if one was used. 8.4.2 Releasing tension on the workpiece If necessary, secure the workpiece to prevent it from fall- ing.

  • Page 77: Procedure After A Collision

    MANOK plus Commissioning Use the actuating key to turn the actuating screw coun- ter-clockwise up to its limit stop. Remove the actuating key from the actuating screw and remove it from the working area of the machine. Remove the workpiece from the product. To do this, re- move the workpiece mounting if one was used.

  • Page 78: Activities After End Of Production

    MANOK plus Activities after end of production 9 Activities after end of production Move product into release position. Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING...

  • Page 79: Removal

    MANOK plus Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal...
  • Page 80 MANOK plus Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal!  Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap.  Pay attention to the gap dimensions of moving ...

  • Page 81: Preparing The Machine For Removal

    MANOK plus Removal 10.2 Preparing the machine for removal Set the machine into set-up mode. Remove cutting tools and/or sharp objects from the working area of the machine, or cover them. Remove operating and auxiliary materials as well as re- maining processing materials and dispose of them in an environmentally responsible manner.

  • Page 82: Removal Of The Variant With Direct Screw Connection

    MANOK plus Removal As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. Move the clamping device into release position. 10.3.1 Removal of the variant with direct screw connection Unscrew the changing part from the product using its thread.

  • Page 83: Removal Of The Variant X-Times With Axial Screw Connection Bayonet

    MANOK plus Removal Take the changing part off the product. 10.3.3 Removal of the variant x-times with axial screw connection bayonet Unfasten the fixing screws on the changing body a few turns without removing them. Order hotline +49 7144.907-333...
  • Page 84 MANOK plus Removal Turn the changing part until the screw head on the changing part fixing screw fits through the bayonet opening. Take the changing part off the product. Order hotline +49 7144.907-333...

  • Page 85: Removal Of The Central Variant With Axial Screw Connection

    MANOK plus Removal 10.3.4 Removal of the central variant with axial screw connection Unfasten and remove the fixing screw on the changing part. Take the changing part out of the product. Order hotline +49 7144.907-333...

  • Page 86: Removal Of The Radially Clamped Variant

    MANOK plus Removal 10.3.5 Removal of the radially clamped variant INFORMATION To install / remove the changing part in / from the prod- uct, it may be necessary to use a grab handle or an appropriate auxiliary tool. Unscrew the clamping screws from the changing part until the changing part can be lifted out.

  • Page 87: Removal Of The Clamping Element

    MANOK plus Removal 10.4 Removal of the clamping element Clamping head [clamping element] Special aids needed: Changing fixture  As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. Move the clamping device into release position.
  • Page 88 MANOK plus Removal WARNING Serious crushing injuries caused by reaching into the coupling / slot area in the clamping head or into the changing fixture! During actuation, never reach into the coupling /  slot area in the clamping head or into the chang- ing fixture.

  • Page 89: Removal Of The Product

    MANOK plus Removal 10.5 Removal of the product Product Fixing screws on the product Transport thread on product Clamping bracket Test surface, product face run-out Test surface, position product As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps.

  • Page 90: Removal Of The Product From The Machine

    MANOK plus Removal 10.5.1 Removal of the product from the machine Depressurize the hydraulic unit. Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. Where required, remove the clamping brackets from the product and the machine table.
  • Page 91 MANOK plus Removal Remove the product from the machine table. Order hotline +49 7144.907-333...

  • Page 92: Maintenance

    MANOK plus Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals  of the product at all times. It is essential to check the maintenance status of ...

  • Page 93: Cleaning

    MANOK plus Maintenance Interval Maintenance work Lubricate the product [see »Lubricating the product« chapter] Completely clean the product [see »Cleaning« chapter] six-monthly or after 1500 operating hours* Lubricate the product [see »Lubricating the product« chapter] with storage See »Storage« chapter...
  • Page 94 MANOK plus Maintenance WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation!  Never use compressed air to clean the product. Also wear the following items of personal protec-  tive equipment, in addition to the basic equip-...
  • Page 95 MANOK plus Maintenance WARNING Serious injuries caused by imbalance resulting from incorrect reassembly!  The product components must be installed back in the same position. If necessary, mark out the relative positions of  components prior to disassembly. NOTE Damage to materials caused by incorrect Removal...

  • Page 96: Visual Inspection

    MANOK plus Maintenance Before inserting the rocker in the housing, the bear-  ing journal and the actuating screw must be screwed together. For this, the total length of the two connected components must match the dimension of 101����. ...

  • Page 97: Lubricating The Product

    MANOK plus Maintenance 11.5 Lubricating the product DANGER Serious injuries caused by workpiece being ejected centrifugally due to insufficient lubrication of the product! Never drop below the lower limit value for clamp-  ing force [see »Clamping force diagram« chap- ter].

  • Page 98: Use Of Lubricants

    Furthermore, there must be no particles of dirt in the grease because these cause an operational malfunc- tion if they come between two interference fit surfaces. For this, the following lubricants are recommended: GP 355 universal grease [see the HAINBUCH product catalogue] Alternatively: Product designa- Lubricants Manufacturer...

  • Page 99: Disposal

    MANOK plus Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ...

  • Page 100: Faults

    MANOK plus Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«...

  • Page 101: Fault Table

    MANOK plus Faults 13.2 Fault table Fault Possible cause Remedial action Remedied by Remove, dismantle and clean the Dirt in the parts in Skilled special- clamping element and clean the the power flow clamping device if necessary During assembly, Defective axial...

  • Page 102: Commissioning After A Fault Has Been Remedied

    MANOK plus Faults Fault Possible cause Remedial action Remedied by Dirty coupling area Remove the clamping element, in the clamping el- clean the coupling area and the ement clamping element Dirty clamping ta- Remove the clamping element and clean the clamping taper...

  • Page 103: Annex

    Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 14.2 Manufacturer certification Manufacturer certification is supplied with the product and with this manual.
  • Page 104 MANOK plus Annex Order hotline +49 7144.907-333...
  • Page 105 MANOK plus Annex Order hotline +49 7144.907-333...
  • Page 106 MANOK plus Index directory Intended use ........13 Accessories, optional Face driver adaptation ....28 Key to symbols ........7 Jaw module ........27 Magnet module ......27 Layout ..........26 MANDO Adapt ......28 Liability ..........9 Morse taper adaptation ....28 Limits of use ........
  • Page 107 MANOK plus Scope of delivery ........ 9 Tests ..........72 Screw tightening torques Transport inspection ......51 Aluminum components ....57 Transportation, internal ..... 52 Metric control threads ....56 Type designation ....... 25 Spare parts ........10 Speed ..........22 Unpacking .........
  • Page 108 HAINBUCH GMBH  SPANNENDE TECHNIK Postfach 1262  71667 Marbach / Erdmannhäuser Strasse 57  71672 Marbach  Germany Tel. +49 7144.907-0  Fax +49 7144.18826  verkauf@hainbuch.de  www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...

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