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Hainbuch MANDO Adapt T611 Installation Manual

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Adaption clamping device
MANDO Adapt T611

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Summary of Contents for Hainbuch MANDO Adapt T611

  • Page 1 Installation manual Adaption clamping device MANDO Adapt T611...

  • Page 2: Table Of Contents

    MANDO Adapt T611. Table of contents 1 General........................4 1.1 Information about this manual................4 1.2 Explanation of symbols..................4 1.3 Limitations of liability..................5 1.4 Max. RPM....................6 1.5 Copyright.....................6 1.6 Scope of delivery..................6 1.7 Spare parts....................7 1.8 Warranty terms....................7 2 Safety........................8 2.1 Responsibility of the customer.................8 2.2 Personnel requirements..................9...
  • Page 3 6 Assembly.......................25 6.1 Preparations....................25 6.1.1 Preparing the machine for the assembly of the MANDO Adapt....25 6.1.2 Preparing the adaption clamping device MANDO Adapt T611...27 6.2 Assembling of the clamping device...............27 6.2.1 Assembling the MANDO Adapt............29 6.2.2 Mount the work piece specific segmented clamping bushing....30 6.3 Work piece....................31...

  • Page 4: General

    MANDO Adapt T611. General 1 General 1.1 Information about this manual This manual enables safe and efficient handling of the clamping device. The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times.

  • Page 5: Limitations Of Liability

    MANDO Adapt T611. General english CAUTION … indicates a possible dangerous situation that can result in minor or light injury if it es not avoided. NOTE … indicates a possible dangerous situation that can result in material damage if it is not avoided.

  • Page 6: Max. Rpm

    We reserve the right to enforce additional claims. 1.6 Scope of delivery All tools and accessories that are not included in the scope of delivery are marked as optional. In scope of delivery of the MANDO Adapt T611: MANDO Adapt T611  Draw bolt ...

  • Page 7: Spare Parts

    MANDO Adapt T611. General english 1.7 Spare parts WARNING! Safety risk if the wrong spare parts are used! Incorrect or defective spare parts can cause dam- age, malfunction, or total failure; they can also impair safety. Only use manufacturer's original spare parts.

  • Page 8: Safety

    MANDO Adapt T611. Safety 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel, as well as for safe and trouble-free operation. 2.1 Responsibility of the customer The device is used in industrial applications. Con- sequently the owner of the device is subject to legal in- dustrial safety obligations.

  • Page 9: Personnel Requirements

    MANDO Adapt T611. Safety english 2.2 Personnel requirements WARNING! Danger of injury due to insufficient qualification! Improper handling of the clamping device can cause serious injury or material damage. Only have activities performed by personnel  who are qualified to perform these activities.

  • Page 10: Intended Use

    MANDO Adapt T611. Safety Comply with age-specific and job-specific regulations  that are applicable at the installation site when select- ing personnel. 2.3 Intended use The adaption clamping device is designed for installation in a machine tool according to CE compliant. Within the...

  • Page 11: Personal Protective Equipment

    MANDO Adapt T611. Safety english WARNING! Danger due to misuse! Misuse of the adaption clamping device can cause dangerous situations. Particularly refrain from the following uses of the adaption clamping device: Adaptation of the MANDO Adapt on clamping  devices other than SPANNTOP nova, TOPlus, TOROK, MANOK plus, and HYDROK.

  • Page 12: Special Dangers

    MANDO Adapt T611. Safety For special tasks Special protective equipment is required when executing wear special tasks. Separate reference is made to this equip- ment in the specific sections of this manual. This special protective equipment is explained below: Hard hat to protect against falling and flying parts and materials.

  • Page 13: Further Warnings

    MANDO Adapt T611. Safety english Moving parts WARNING! Danger of injury due to moving parts! Rotating parts of the adaption clamping device can cause serious injuries. Do not reach into moving parts or handle mov-  ing parts during operation.

  • Page 14: Clamping Force

    MANDO Adapt T611. Safety WARNING! Risk of injury! By repeated reworking or wear and tear of the clamping surfaces sharp edges and burrs may appear and lead to severe cutting damages. WARNING! Damage of clamping device! The clamping device may be released exclusively...

  • Page 15: Screws

    MANDO Adapt T611. Safety english 2.8 Screws Moving parts WARNING! Danger of injury due to screws and stud screws being accelerated out of the device!! Screws and stud screws radially attached to the product can be accelerated out of the device and cause severe injuries.

  • Page 16: Environmental Protection

    Ensure that they do not get into the environment. The device must be disposed of by a specialized dispos- al company. To achieve trouble-free operational performance of the clamping device only use HAINBUCH lubricants. See the appendix for reference addresses. Order Hotline +49 [0]7144. 907-333...

  • Page 17: Technical Data

    MANDO Adapt T611. Technical data english 3 Technical data 3.1 General information The product is available in different sizes and variants. Information about e.g. dimensions  weight  you will find on the corresponding drawing that you can order at HAINBUCH.

  • Page 18: Power Specifications

    MANDO Adapt T611. Technical data 3.3 Power specifications NOTE! Material damage if the power specifica- tions do not agree! If the power specifications of clamping device, machine adapter and machine do not agree, severe damage extending to total damage can occur.

  • Page 19: Structure And Function

    MANDO Adapt T611. Structure and function english 4 Structure and function 4.1 Overview and brief description * Illustration only exemplary Fig. 2 1. Mounting screws [3 pieces] 3. Coupling 2. Draw bolt 4. Locking pin Order Hotline +49 [0]7144. 907-333...
  • Page 20 An additional benefit is the tremendous rigidity of the entire clamping device, which greatly increases the tool life. MANDO Adapt T611 can be adapted in the following clamping devices: SPANNTOP nova  TOPlus ...

  • Page 21: Optional Accessories

    The grease gun is filled with universal grease, which is pressed into the clamping device. The grease gun has a pointed mouthpiece. The order number for the grease Fig. 5 gun is 2086/0004; it can be ordered from HAINBUCH. Order Hotline +49 [0]7144. 907-333...

  • Page 22: Transporting, Packaging, Storing

    MANDO Adapt T611. Transporting, packaging, storing 5 Transporting, packaging, storing 5.1 Safety instructions for transporting Improper transport- NOTE! ation Material damage due to improper transportation! If the adaption clamping device is transported im- properly, material damage extending to total fail- ure of the adaptation clamping device can occur.

  • Page 23: Packaging

    MANDO Adapt T611. Transporting, packaging, storing english Report any defect as soon as it is detected. Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity. 5.4 Packaging About the pack- Individual packages are packed according to the expec- ted transport conditions.

  • Page 24: Storing

    MANDO Adapt T611. Transporting, packaging, storing 5.5 Storing Under certain circumstances instructions for stor- age and subsequent storage are affixed to the packages that extend beyond the requirements cited here. Comply with these instructions accord- ingly. Storage of pack- Only store packages under the following conditions: ages Do not store outdoors.

  • Page 25: Assembly

    MANDO Adapt T611. Assembly english 6 Assembly WARNING! During the initial installation of the clamping device severe injuries may occur. The initial installation must be done only by  qualified personnel. All screws remaining in the clamping must be ...
  • Page 26 MANDO Adapt T611. Assembly 1. Remove the assembled clamping head [1] by using the changing fixture [2]. Fig. 6 2. Loosen the three clamping screws [2] at the circumfer- ence of the clamping device by using an allen wrench [1].

  • Page 27: Preparing The Adaption Clamping Device Mando Adapt T611

    6.1.2 Preparing the adaption clamping device MANDO Adapt T611 6. x 1. Unscrew the draw bolt by hand. 2. Clean the MANDO Adapt T611 of fouling with a soft, lint-free cloth. Fig. 10 3. Check whether the locking pin protrudes on the rear.
  • Page 28 MANDO Adapt T611. Assembly WARNING! Risk of injury! Bending in the working area of the machine can cause severe head injuries! CAUTION! Risk of injury! Unexpected start up of the tool spindle can cause severe injury. Make sure that the system is pressure-free and ...

  • Page 29: Assembling The Mando Adapt

    MANDO Adapt T611. Assembly english 6.2.1 Assembling the MANDO Adapt 4. x WARNING! Danger of injury due to vertical suspen- ded spindle! Bending into the machine work are when assem- bling overhead can cause severe head injuries. Secure components prior to overhead as- ...

  • Page 30: Mount The Work Piece Specific Segmented Clamping Bushing

    MANDO Adapt T611. Assembly 6.2.2 Mount the work piece specific segmented clamping bushing 8. x WARNING! Danger of injury due to improper assembly of the changing parts! Improper assembly can result in dangerous situ- ations due to components being accelerated out of the machine.

  • Page 31: Work Piece

    MANDO Adapt T611. Assembly english WARNING! Risk of injury! Tools and gages that are thrown out of the ma- chine can cause injury. Remove all tools and gages from the working  area of the machine before the machine is star- ted up.

  • Page 32: Tests

    MANDO Adapt T611. Assembly CAUTION Risk of injury! When placing the work piece: Make sure that the hands / fingers may not be  clamped between the flange and the work piece! 6.4 Tests NOTE! Material damage due to damaged...

  • Page 33: Control Of The Stroke Position

    MANDO Adapt T611. Assembly english adaption clamping device and work piece must be  compatible. The work piece must be clamped into the adaption  clamping device with sufficient work piece tension. 6.5 Control of the stroke position WARNING! Crushing danger from moving parts!

  • Page 34: Disassembly, Subsequent Storage, Disposal

    MANDO Adapt T611. Disassembly, subsequent storage, disposal 7 Disassembly, subsequent storage, disposal If there is break in production that lasts longer than 3 days, the clamping device must be disassembled and properly stored in accordance with the manufacturer's specifications [see section »Transport, packaging, stor- age«].

  • Page 35: Disassembling Mando Adapt T611

    MANDO Adapt T611. Disassembly, subsequent storage, disposal english 7.2 Disassembling MANDO Adapt T611 4. x WARNING! Danger of injury due to vertical hanging spindle! Bending into the machine work area when disas- sembling overhead can cause severe head injur- ies.

  • Page 36: Subsequent Storage Of The Clamping Device

    MANDO Adapt T611. Disassembly, subsequent storage, disposal 4. Loosen the 3 screws with the allen wrench AF6 without removing them. 5. Turn the MANDO Adapt T611 by 10° clockwise and remove it from the clamping device. If the MANDO Adapt T611 cannot be removed from the clamping device, it must be manually un- locked [section »Manually unlocking MANDO...

  • Page 37: Maintenance

    MANDO Adapt T611. Maintenance english 8 Maintenance Environmental pro- Comply with the following instructions for environmental tection protection when performing maintenance work: At all lubricating points where lubricant is applied by  hand, remove escaping, used, or excess grease, and dispose of it in accordance with applicable local regu- lations.

  • Page 38: Cleaning

    MANDO Adapt T611. Maintenance NOTE! Material damage due to use of the wrong cleaning agent/cleaner! Seals and clamping elements can be damaged due to use of the wrong seals and clamping ele- ments. Do not use any solvents that contain ester or ...

  • Page 39: Preservation

    MANDO Adapt T611. Maintenance english 8.3 Preservation 3. x Execution only by a specialist.  Special tools required:  Universal grease 2085/0003  Oil stone  Soft, lint-free cloth  1. Disassemble the adaption clamping device [see sec- tion »Disassembly, subsequent storage, disposal«.

  • Page 40: Maintenance Schedule

    MANDO Adapt T611. Maintenance Alternatives: Lubricant Manufacturer Product Universal MicroGleit GP 355 grease Klüber QNB 50 Zeller & Gmelin DIVINOL SD24440 Bremer & Leguill RIVOLTA W.A.P. Special grease Klüber MICROLUBE GL 261 8.5 Maintenance schedule Maintenance tasks are described in the sections above that are required for optimal and trouble-free operation.

  • Page 41: Bolt Torque

    MANDO Adapt T611. Maintenance english 8.6 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achieving the highest permissible pre-tension for metric ISO thread are specified in Nm in the table. Total friction coefficient μ = 0,12 ...

  • Page 42: Trouble Shooting

    MANDO Adapt T611. Trouble shooting 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section. If faults occur more frequently, the maintenance intervals must be shortened to correspond to the actual system load.

  • Page 43: Trouble Shooting Table

    MANDO Adapt T611. Trouble shooting english 9.2 Trouble shooting table Fault Possible cause Fault correction Corrected by Eccentric Concentricity error of Check the concentricity at Specialist dimensional the clamping device the taper of the deviation on segmented mandrel, the work...

  • Page 44: Manually Unlocking Mando Adapt

    MANDO Adapt T611. Trouble shooting Fault Possible cause Fault correction Corrected by Concentricity Contaminated surfaces Disassemble the Specialist error at the segmented clamping work piece bushing and clean the clamping taper [see section »Cleaning«]. 9.3 Manually unlocking MANDO Adapt 8. x...

  • Page 45: Start-Up After Corrected Fault

    MANDO Adapt T611. Trouble shooting english 4. Press in the locking pin on the rear. NOTE! The illustrations provided here provide a general understanding of the procedure and for identific- ation of the locking pin. Pressing in the locking pin is executed from the rear through the clamp- ing device that is still mounted on the MANDO Adapt.

  • Page 46: Appendix

    MANDO Adapt T611. Appendix 10 Appendix 10.1 Service Hotline Order Hotline Quickly ordered and delivered. A call is all it takes: +49 [0]7144. 907-333 Schedule Hotline Current status of your order? Just call: +49 [0]7144. 907-222 24h emergency call Has there been a crash or other technical emergency? Our experts are at your service around the clock: +49 [0]7144.

  • Page 47: Germany

    MANDO Adapt T611. Appendix english 10.2.1 Germany Werner Bock KG Thomas Helfer Industrievertretung Commercial Agency Commercial Agency Neue Reihe 2 Gerwigstraße 4 DE-33699 Bielefeld DE-76437 Rastatt Phone +49 [0]521. 92458-0 Phone +49 [0]7222. 916231 +49 [0]521. 92458-99 +49 [0]7222. 916240 E-Mail: bockkg@gmx.de...

  • Page 48: Europe

    MANDO Adapt T611. Appendix Benjamin Schuh Jörg Tittel Sales Representative Technical Consultant HAINBUCH GMBH HAINBUCH GMBH Am Erlengraben 39 Wunnensteinstraße 10 DE-91459 Markt Erlbach DE-71711 Steinheim/Murr Phone +49 [0]7144. 907-672 Phone +49 [0]7144. 907-668 +49 [0]7144. 907-872 +49 [0]7144. 819864 E-Mail: benjamin.schuh@hainbuch.de...
  • Page 49 MANDO Adapt T611. Appendix english Czech Republic, Slovakia Denmark TMC CR s.r.o. Jørn B. Herringe A/S Masná 27/9 Ramsømagle 60200 Brno Syvvejen 31 Phone +420 548214572 4621 Gadstrup +420 548217219 Phone +45 46170000 E-mail: info@tmccr.cz +45 46170001 Internet: www.tmccr.cz E-mail: sales@jbh-tools.dk...
  • Page 50 MANDO Adapt T611. Appendix Netherlands Italy BIS Specials HAINBUCH Italia srl Via Caduti di Nassiriya 5 [Brandenburg Industry Service Dongen BV] 22036 Cantu [Co] Dreef 7 Phone +39 0313355351 6996 BA Drempt +39 031611570 Phone +31 313482566 E-mail: info@hainbuchitalia.it +31 313482569 Internet: www.hainbuchitalia.it...

  • Page 51: America

    MANDO Adapt T611. Appendix english 10.2.3 America Brasil Sanposs Tecnologia, Suprimentos e Consultoria Internacional Ltda. Rua Cândia n° 65 - Jardim do Mar CEP: 09726-220 São Bernardo do Campo - São Paulo Phone +55 11 41266711 +55 11 41266710 Correo electrónico: tsci@sanposs.com.br Internet: www.sanposs.com.br...

  • Page 52: Asia

    MANDO Adapt T611. Appendix 10.2.4 Asia China India HAINBUCH Shanghai Co. Ltd. M´la Sales Corporation Workholding Technology 5, Yeshwantnagar 1/F, West building Telco-Century Enka Road No. 388 East Kangqiao Rd. 411018 Pune Pudong, Shanghai 201319 Phone +91 20 27477405 Phone...

  • Page 53: Australia

    MANDO Adapt T611. Appendix english 10.2.5 Australia Australia Romheld Automation Pty Ltd Unit 30 115 Woodpark Road Smithfield . NSW. 2164 Phone +61 297211799 Fax +61 297211766 E-mail: sales@romheld.com.au Internet: www.romheld.com.au 10.2.6 Africa South Africa Retecon [PTY] Ltd. P.O. Box 1472...

  • Page 54: Index

    MANDO Adapt T611. Index 11 Index Protective goggles......12 Protective work clothing....11 Accessories..........Safety footwear.......11 optional.........21 Personnel requirements......9 Assembly..........Power specifications......18 Work piece........31 Preparation..........Machine for assembling the MANDO Bolt torque..........41 Adapt..........25 Brief description........19 Preservation........39 Cleaning..........38 Representatives........Control of the stroke position....33 Africa..........53...
  • Page 55 MANDO Adapt T611. Index english Order Hotline +49 [0]7144. 907-333...
  • Page 56 SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 · DE-71667 Marbach Erdmannhäuser Straße 57 · DE-71672 Marbach Phone +49 [0]7144. 907-0 Fax +49 [0]7144. 18826 verkauf@hainbuch.de www.hainbuch.com 24h-Emergency call +49 [0]7144. 907-444 08.2013 Part no.: 80001/0176_en Subject to technical modifications...

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