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Summary of Contents for Hainbuch MANOK
- Page 1 Installation manual MANOK / MANOK plus...
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Page 2: Table Of Contents
Clamping force diagram – MANOK plus size 65 RD/SE....21 3.2.4 Clamping force diagram – MANOK size 80/100......22 3.3 Draw forces MANOK plus................23 3.4 Clamping forces – add on clamping device on MANOK plus......24 3.4.1 MANOK plus – size 65 SE...............24 3.4.2 MANOK plus –... - Page 3 5.5 Packaging.....................36 5.6 Storing......................37 Assembly.......................38 6.1 Pre-consideration..................38 6.2 Installation....................39 6.2.1 Assembly of the MANOK..............40 6.2.2 Assembly of the MANOK plus............40 6.2.3 Installing the base end-stop.............41 6.2.4 Assembly of the clamping head............42 6.3 Workpiece.....................43 6.4 Inspections....................44 6.5 Control of the stroke position................45 6.6 Activities after production is concluded............45...
- Page 4 MANOK / MANOK plus Appendix.......................58 10.1 Service Hotline.....................58 10.2 Representatives....................58 10.2.1 Europe....................58 10.2.2 North america...................61 10.2.3 South america..................61 10.2.4 Asia....................61 10.2.5 Australia....................62 10.2.6 Africa....................63 Index..........................65 EC Declaration of conformity..................67 »Translation of original installation manual« Order Hotline +49 7144.907-333...
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Page 5: General
MANOK / MANOK plus – General 1 General 1.1 Information about this manual This manual enables safe and efficient handling of the clamping device. The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times. -
Page 6: Limitations Of Liability
MANOK / MANOK plus – General Tips and recommen- … indicates useful tips and recommendations, dations as well as information for efficient and trouble- free operation. 1.3 Limitations of liability All information and instructions in this operating manual have been provided under due consideration of appli- cable standards and regulations, the current state of technology, as well as our many years of experience. -
Page 7: Copyright
MANOK / MANOK plus – General 1.5 Copyright This manual is protected by copyright and is provided exclusively for internal purposes. Delivery of the operating manual to third parties, dupli- cation in any form – including excerpts – as well as ex-... -
Page 8: Safety
MANOK / MANOK plus – Safety 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel, as well as for safe and trouble-free operation. 2.1 Responsibility of the customer The product is used in industrial applications. Conse- quently the owner of the product is subject to legal in- dustrial safety obligations. -
Page 9: Intended Use
MANOK / MANOK plus – Safety Specialized personnel are personnel who due to their specialized training, skills, and experience, as well as knowledge of the applicable regulations, are capable of executing the tasks assigned to them and of recognizing and avoi- ding possible hazards on their own. -
Page 10: Personal Protective Equipment
MANOK / MANOK plus – Safety WARNING! Danger due to misuse! Misuse of the clamping device can cause dan- gerous situations. Particularly refrain from the following uses of the clamping device: Use in turning machining. Use with technical data other than that speci- fied on the clamping device. -
Page 11: Special Dangers
MANOK / MANOK plus – Safety Protective goggles to protect eyes from flying parts and liquid splashes. Protective gloves to protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. 2.5 Special dangers... - Page 12 MANOK / MANOK plus – Safety Suspended loads WARNING! Life-threatening danger due to suspended loads! Clamping device with weight more than 15 kg must be lifted with a crane. When lifting the clamping device there is a life-threatening ha- zard due to falling parts or parts swinging out of control.
- Page 13 MANOK / MANOK plus – Safety Wrong clamping of WARNING! the workpiece Danger of injury due to incorrect clamping of the work piece! Incorrect workpiece clamping may lead to the ejection of the workpiece and result in serious injuries. Under dimensioned parts can lead to incorrect clamping! ...
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Page 14: Further Warnings
MANOK / MANOK plus – Safety CAUTION! Risk of injury! A special use-dependent or job-based design can result in variations in the clamping strokes and thus the clamping force. The notes on the associated clamping situati- ons or product drawing must always be ob- served 2.6 Further warnings... -
Page 15: Screws
MANOK / MANOK plus – Safety CAUTION! Damages due to excessive draw and com- pressive force! An excessive draw force and/or compressive force may damage the clamping device and/or the drawtube adapter. The max. draw force and compressive force may not be exceeded. -
Page 16: Functionality
MANOK / MANOK plus – Safety 2.9 Functionality NOTICE! With high contamination of the clamping device the functionality is no longer guaranteed. The cleaning and maintenance intervals must be observed. 2.10 Environmental protection NOTE! Environmental hazard due to incorrect... -
Page 17: Technical Data
MANOK / MANOK plus – Technical data 3 Technical data 3.1 General Information Clamping force Draw force Torque Weight Dimensions Variant Size max. F max. max. rad. [kg] [l x w x h in mm] [kN] [kN] [Nm] 214 x 159 x 124... -
Page 18: Clamping Force Manok / Manok Plus
MANOK / MANOK plus – Technical data 3.2 Clamping force MANOK / MANOK plus In the diagrams, the effects of friction and the clam- ping diameter are included. NOTE! The measured values for the radial clamping force F may not leave the permitted area. Un-... -
Page 19: Clamping Force Diagram - Manok Size 42
MANOK / MANOK plus – Technical data 3.2.1 Clamping force diagram – MANOK size 42 Fig. 1 Order Hotline +49 7144.907-333... -
Page 20: Clamping Force Diagram - Manok Size 52/65
MANOK / MANOK plus – Technical data 3.2.2 Clamping force diagram – MANOK size 52/65 Fig. 2 Order Hotline +49 7144.907-333... -
Page 21: Clamping Force Diagram - Manok Plus Size 65 Rd/Se
MANOK / MANOK plus – Technical data 3.2.3 Clamping force diagram – MANOK plus size 65 RD/SE Fig. 3 NOTE! When using adaptation clamping devices the axial force F is required. Example: With required F 20 kN a torque of ~46 Nm must be initiated. -
Page 22: Clamping Force Diagram - Manok Size 80/100
MANOK / MANOK plus – Technical data 3.2.4 Clamping force diagram – MANOK size 80/100 Fig. 4 Order Hotline +49 7144.907-333... -
Page 23: Draw Forces Manok Plus
With a torque of 40 Nm depending on the mainte- nance state of the clamping device the axial draw for- ce F is at about 15 kN. Draw force diagram – MANOK plus size 65 Draw force diagram Drehmoment [Nm] Fig. 5... -
Page 24: Clamping Forces - Add On Clamping Device On Manok Plus
MANOK / MANOK plus – Technical data 3.4 Clamping forces – add on clamping device on MANOK plus 3.4.1 MANOK plus – size 65 SE Add on clamping devices MANDO Adapt + jaw module Size Clamping bridging Operating Axial Radial... -
Page 25: Operating Conditions
MANOK / MANOK plus – Technical data 3.5 Operating conditions Environment Specification Value Unit Temperature range 15 - 65 °C Mechanical actuating In each possible operating condition the maximum draw force and compressive force may not be excee- ded! 3.6 Power specifications... -
Page 26: Structure And Function
MANOK / MANOK plus – Structure and function 4 Structure and function 4.1 Overview and brief description MANOK Fig. 7 1. Clamping element reception 3. Clamping head [optional] 2. Position of the mounting screws 4. Actuating screw Order Hotline +49 7144.907-333... - Page 27 It's a bree- ze! In addition, you can also mount an end-stop to the MANOK in no time at all. Simply fasten the inside en- d-stop directly onto your machine tool table or mount a front end-stop on the face of the clamping taper.
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Page 28: Overview And Brief Description Manok Plus
MANOK / MANOK plus – Structure and function 4.2 Overview and brief description MANOK plus Fig. 8 1. Clamping element reception 3. Position of the mounting screws 2. Clamping head [optional] 4. Actuating screw Order Hotline +49 7144.907-333... - Page 29 »a plus« with those for whom money counts. About »plus« ... there is now a new type, MANOK plus. It offers you the same qualities as MANOK, and many more options as well: because with MANOK plus the releasing action works mechanically and not through springs as with MANOK.
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Page 30: Optional Accessories
MANOK / MANOK plus – Structure and function 4.3 Optional Accessories The accessories described here are not included in the scope of delivery. Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device. Trouble-free and precise... -
Page 31: Clamping Head
MANOK / MANOK plus – Structure and function 4.3.3 Clamping head The clamping heads are used to accommodate the work piece that will be machined. They consists of hard steel and rubber segments that are connected via a vulcanizing process. -
Page 32: Mando Adapt T211 Se
MANOK / MANOK plus – Structure and function 4.3.6 MANDO Adapt T211 SE Adaption clamping device MANDO Adapt T211 The CENTREX quick change-over interface al- lows a μ-accurate adaption of the adaptation clamping device without adjusting the chuck. -
Page 33: Key
MANOK / MANOK plus – Structure and function 4.3.8 Key The key has the order number 10684/0001; it can be ordered from HAINBUCH. Fig. 17 4.3.9 Grease The universal grease for chuck and mandrel lubricati- on is supplied in a 1000g can. The order number for the universal grease is 2085/0003;... -
Page 34: Transporting, Packaging And Storing
MANOK / MANOK plus – Transporting, packaging and storing 5 Transporting, packaging and storing 5.1 Safety instructions for transporting Unbalanced package WARNING! Danger of falling due to an unbalanced package Packed goods can have an unbalanced packa- ge. If attached incorrectly the package can tip and cause life-threatening injuries. -
Page 35: Transport Inspection
MANOK / MANOK plus – Transporting, packaging and storing 5.3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport dama- Proceed as follows it there is apparent external dama- Do not accept the delivery, or only accept it with re- servation. -
Page 36: Packaging
MANOK / MANOK plus – Transporting, packaging and storing 3. Use a crane to carefully lift the clamping device out of the transport packaging and put it down on a stable, level substrate. 5.5 Packaging About the packaging Individual packages are packed according to the ex- pected transport conditions. -
Page 37: Storing
MANOK / MANOK plus – Transporting, packaging and storing 5.6 Storing Under certain circumstances instructions for storage and subsequent storage are affixed to the packages that extend beyond the require- ments cited here. Comply with these instructions accordingly. Storage of packages Only store packages under the following conditions: ... -
Page 38: Assembly
MANOK / MANOK plus – Assembly 6 Assembly WARNING! During the initial installation of the clamping device severe injuries may occur. The initial installation must be done only by qualified personnel. All screws remaining in the clamping must be tightened firmly. -
Page 39: Installation
MANOK / MANOK plus – Assembly 6.2 Installation WARNING! Danger of injury due to unintentional star- tup of a machine spindle! Unexpected start up of a machine spindle can cause severe injury. Only run the machine in set-up mode or jog mode. -
Page 40: Assembly Of The Manok
2. Screw the mounting screws through the stationary chuck into the machine table and tighten them only finger tight. 3. Adjust the MANOK plus once [max. 0.005 mm]. 4. Tighten the mounting screws firmly according to the manufacturers order. Fig. 20... -
Page 41: Installing The Base End-Stop
5. With external machining two clamps may be as- sembled. Fig. 21 6.2.3 Installing the base end-stop 6. s If the MANOK or MANOK plus will be used as end-stop chuck the base end-stop must be mounted. Special tools required: Allen wrench ... -
Page 42: Assembly Of The Clamping Head
MANOK / MANOK plus – Assembly 11. Tighten all clamping screws of the base end-stop in the clamping device clockwise by using an allen wrench until a resistance is noticeable. Pay attention to the maximum tightening tor- que! The base end-stop is now secured. -
Page 43: Workpiece
MANOK / MANOK plus – Assembly the clamping head. 6.3 Workpiece WARNING! Risk of injury due to thrown out parts! During clamping of the workpiece and the pro- cessing parts can be thrown and cause severe injuries and property damage. -
Page 44: Inspections
MANOK / MANOK plus – Assembly 6.4 Inspections NOTE! Material damage due to damaged clamping devices! A damaged, incomplete, or unbalanced clam- ping device can significantly damage or even destroy the machine tool and the workpiece. Only install undamaged, complete, and preci- sely balanced clamping devices. -
Page 45: Control Of The Stroke Position
MANOK / MANOK plus – Assembly 6.5 Control of the stroke position WARNING! Crushing danger from moving parts! Crushing danger from moving parts during controlling the stroke position! Gaps, caused while controlling the stroke posi- tion, can cause severe injury. -
Page 46: Disassembly
MANOK / MANOK plus – Disassembly 7 Disassembly If there is break in production that lasts longer than 3 days, the clamping device must be disassembled and properly stored in accordance with the manufacturer's specifications [see section »Transport, packaging, storage«]. -
Page 47: Disassembling The Clamping Device
MANOK / MANOK plus – Disassembly 7.2 Disassembling the clamping device 7.2.1 Disassembly of the clamping head The ejection of the clamping head is only possible in release position of the stationary chuck. Special tools required: Changing fixture 6. x... -
Page 48: Disassembly Of The Manok
MANOK / MANOK plus – Disassembly NOTE! Material damage if the clamping screws are loosened incorrectly! Tightening the clamping screws too forcefully can damage or destroy them. The base end- stop can no longer be clamped in. Loosen the clamping screws by hand. -
Page 49: Subsequent Storage Of The Clamping Device
MANOK / MANOK plus – Disassembly stationary chuck on the machine table. 2. Loosen and remove the mounting screws. 3. Remove the stationary chuck from the machine ta- ble. Clean the mounting surfaces of the stationary chuck and the machine table after each disas- sembly! 7.4 Subsequent storage of the clamping device... -
Page 50: Maintenance
MANOK / MANOK plus – Maintenance 8 Maintenance Environmental Comply with the following instructions for environmen- protection tal protection when performing maintenance work: At all lubricating points where lubricant is applied by hand, remove escaping, used, or excess grease, and dispose of it in accordance with applicable local regulations. -
Page 51: Cleaning
MANOK / MANOK plus – Maintenance WARNING Risk of injury due to stored energy! The clamping device can be designed with disc springs. These disc springs are under perma- nent tension! The release of the stored energy can cause injuries! ... -
Page 52: Preservation
MANOK / MANOK plus – Maintenance 8.3 Preservation 5. x Special tools required: Universal grease 2085/0003 Grease gun Oil stone Soft, lint-free cloth 1. Hone all the bearing surfaces of the clamping devi- ce with an oil stone. -
Page 53: Maintenance Schedule
MANOK / MANOK plus – Maintenance 8.5 Maintenance schedule Maintenance tasks are described in the sections above that are required for optimal and trouble-free operation. If increased wear is detected during regular inspecti- ons, then reduce the required maintenance intervals according to the actual indications of wear. -
Page 54: Bolt Torque
MANOK / MANOK plus – Maintenance 8.6 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achie- ving the highest permissible pre-tension for metric ISO thread are specified in Nm in the table. Total friction coefficient μ... -
Page 55: Trouble Shooting
MANOK / MANOK plus – Trouble shooting 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section. If faults occur more frequently, the maintenance inter- vals must be shortened to correspond to the actual system load. -
Page 56: Trouble Shooting Table
MANOK / MANOK plus – Trouble shooting 9.2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping head The change gap between Rework the workpiece end- Specialist cannot be the clamping head coupling stop replaced and workpiece end-stop is insufficient. -
Page 57: Start-Up After Corrected Fault
MANOK / MANOK plus – Trouble shooting 9.3 Start-up after corrected fault After correcting the fault execute the following steps to start up again: 1. Reset the emergency-stop device 2. Acknowledge the fault on the machine tool control- 3. Ensure that no one is in the danger zone 4. -
Page 58: Appendix
MANOK / MANOK plus – Appendix 10 Appendix 10.1 Service Hotline Order Hotline Quickly ordered and delivered. A call is all it takes: +49 7144. 907-333 Schedule Hotline Current status your order? Just call: +49 7144. 907-222 24h emergency call... - Page 59 MANOK / MANOK plus – Appendix Finland France Oy Maanterä Ab HAINBUCH France Sarl PL 70 Keinumäenkuja 2 TECHNIQUE DE SERRAGE 01510 Vantaa 1600 route de la Lième Phone +358 29006130 ZI Lons Perrigny +358 290061130 39570 Perrigny E-mail: maantera@maantera.fi...
- Page 60 MANOK / MANOK plus – Appendix Poland Poland BIM Sp. z o.o. ARCO Andrzej Rudenko Złotniki, ul. Kobaltowa 6 UL.NIEZAPOMINAJKI 6 62-002 Suchy Las 05-500 NOWA IWICZNA Phone +48 616232041 Phone +48 223532705 +48 616232040 +48 222702722 E-mail: bim@bim-polska.pl E-mail: info@arcotools.pl Internet: www.bim-polska.pl...
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Page 61: North America
MANOK / MANOK plus – Appendix 10.2.2 North america Canada Canada HAINBUCH America Corp. Representative for: Ontario, Québec WORKHOLDING TECHNOLOGY J. Winkel & Associates Inc. W129 N10980 Washington Dr. 6 Sugarmill Court Germantown, WI 53022 Kitchener, ON U.S.A N2P 2S3... -
Page 62: Australia
MANOK / MANOK plus – Appendix Japan Japan NK Works Co LTD HAINBUCH Japan K.K. 2-17-17 Iwamoto-cho, Chiyoda-ku WORKHOLDING TECHNOLOGY Tokyo, 101-0032 1-152 Namiki, Nakamura-Ku, Phone +81 338645411 Nagoya City, Aichi Pref. 453-0856 +81 338646752 Phone +81 52 485 4981 E-mail: info@nk-works.co.jp... -
Page 63: Africa
MANOK / MANOK plus – Appendix 10.2.6 Africa South Africa Retecon [PTY] Ltd. P.O. Box 1472 1620 Kempton Park Phone +27 119768600 +27 113942471 E-mail: tools@retecon.co.za Internet: www.retecon.co.za Order Hotline +49 7144.907-333... - Page 64 MANOK / MANOK plus – Appendix Order Hotline +49 7144.907-333...
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Page 65: Index
MANOK / MANOK plus – Appendix Index MANDO Adapt T211......31 Accessories..........Changing fixture, manual....30 Operating conditions......25 Changing fixture, pneumatic...30 Overview..........Clamping head........31 MANOK...........26 Clamping head RD......30 MANOK plus........28 Grease..........33 Grease gun........33 Packaging..........36 Jaw module........32 Personal protective equipment....MANDO Adapt T211 SE....32 Hard hat...........10... - Page 66 MANOK / MANOK plus – Appendix Order Hotline +49 7144.907-333...
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Page 67: Ec Declaration Of Conformity
MANOK / MANOK plus – Appendix EC Declaration of conformity EG-Konformitätserklärung im Sinne der EG-Richtlinie 2006/42/EG über Maschinen [Anhang II A] / EC Declaration of conformity according to EC directive 2006/42/EC on machinery [Annex II A] Original-Konformitätserklärung / Translation of original declaration of... - Page 68 HAINBUCH GMBH ・ SPANNENDE TECHNIK PO Box 1262 ・ 71667 Marbach / Erdmannhauser Strasse 57 ・ 71672 Marbach ・ Germany Phone +49 7144.907-0 ・ Fax +49 7144.18826 ・ sales@hainbuch.de ・ www.hainbuch.com 24h-Emergency call +49 7144.907-444...
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