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Summary of Contents for Hainbuch mandoteX
- Page 1 Installation manual mandoteX Clamping device adapter, suitable for MANDO G211 MANDO T211 MANDO T212 for assembly to a machine adapter...
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Page 2: Table Of Contents
3.3 Power specifications..................20 3.4 Type designation..................20 Structure and function...................21 4.1 Overview and brief description..............21 4.2 Optional Accessories..................22 4.2.1 Mounting screws mandoteX...............22 4.2.2 Grease....................22 Transporting, packaging and storing..............23 5.1 Safety instructions for transporting...............23 5.2 Symbols on the packaging................23 5.3 Transport inspection..................24 5.4 Unpacking and inner-company transportation..........24... - Page 3 6.2.5 Assembly of the adapter to the mandrel MANDO G211....32 6.2.6 Assembly of the clampng device adapter to the mandrel....33 6.2.7 Assembly of the machine adapter............37 6.2.8 Assembly of the mandrel with clamping device adapter....39 6.2.9 Checking and adjusting the concentricity..........40 6.2.10Controlling the face run and the concentricity of the mandrel...40...
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Page 4: General
– General 1 General 1.1 Information about this manual This manual enables safe and efficient handling of the clamping device. The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times. -
Page 5: Limitations Of Liability
– General NOTE … indicates a possible dangerous situation that can result in material damage if it is not avoided. Tips and recommen- … indicates useful tips and recommendations, dations as well as information for efficient and trouble- free operation. -
Page 6: Max. Rpm
– General 1.4 Max. RPM CAUTION! The maximum permissible speed is marked on the product. By the combination of a clamping device and an add on clamping device a reduction of the maximum permissible speed may be necessa- Of all RPMs of the groups specified, the lo- ... -
Page 7: Spare Parts
– General 1.7 Spare parts WARNING! Safety risk if the wrong spare parts are used! Incorrect or defective spare parts can cause damage, malfunction, or total failure; they can also impair safety. Only use manufacturer's original spare parts. ... -
Page 8: Safety
– Safety 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel, as well as for safe and trouble-free operation. 2.1 Responsibility of the customer The product is used in industrial applications. Conse- quently the owner of the product is subject to legal in- dustrial safety obligations. -
Page 9: Personnel Requirements
– Safety WARNING! Risk of injury! An incorrect media supply [hydraulic, pneumat- ic], e.g. by damaged or missing seals or pipes, can cause serious personal injury. Hydraulic and / or pneumatic tubes must be secured by the machine by check valves and a permanent pressure monitoring! 2.2 Personnel requirements... -
Page 10: Intended Use
The safe function of the mandoteX is, as far as it can be foreseen, guaranteed when it is used for the inten- ded purpose in accordance with the appropriate safe- ty regulations. -
Page 11: Personal Protective Equipment
If safety regulations are disregarded and persons are working at the adapter without additional protec- tive devices e.g. for machining. If a mandoteX is used for machines or clamping de- vices for which it is not intended. 2.4 Personal protective equipment... -
Page 12: Special Dangers
– Safety Protective goggles to protect eyes from flying parts and liquid splashes. Protective gloves to protect hands from friction, abrasion, puncture wounds, or deeper injuries, as well as from contact with hot surfaces. 2.5 Special dangers In the following section residual risks are cited that occur due to installation of the clamping device in a machine tool. - Page 13 – Safety Suspended loads WARNING! Life-threatening danger due to suspended loads! Clamping device with weight more than 15 kg must be lifted with a crane. When lifting the clamping device there is a life-threatening ha- zard due to falling parts or parts swinging out of control.
- Page 14 – Safety Wrong clamping of WARNING! the workpiece Danger of injury due to incorrect clamping of the work piece! Incorrect workpiece clamping may lead to the ejection of the workpiece and result in serious injuries. Under dimensioned parts can lead to incorrect...
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Page 15: Further Warnings
– Safety CAUTION! Risk of injury! A special use-dependent or job-based design can result in variations in the clamping strokes and thus the clamping force. The notes on the associated clamping situati- ons or product drawing must always be ob- served 2.6 Further warnings... -
Page 16: Clamping Force
– Safety 2.7 Clamping force The achieved clamping force can vary due to the main- tenance condition of the clamping device [state of lubri- cation and degree of contamination] [see chapter »Maintenance«]. The clamping force must be checked at regular inter- vals. -
Page 17: Functionality
Ensure that they do not get into the environ- ment. The device must be disposed of by a specialized dis- posal company. To achieve trouble-free operational performance of the clamping device only use HAINBUCH lubricants. See the appendix for reference addresses. Order hotline +49 7144.907-333... -
Page 18: Technical Data
– Technical data 3 Technical data 3.1 General information The clamping device adapter is available in different sizes and variants. Information about e.g. dimensions weight max. RPM max. clamping force you will find on the corresponding drawing that you can order at HAINBUCH. -
Page 19: Operating Conditions
– Technical data WARNING! Risk of injury! Using false technical data can lead to serious personal injury and property damage. The technical data [label on the product, as- sembly drawing] must be observed and may not be modified by the operator! 3.2 Operating conditions... -
Page 20: Power Specifications
– Technical data 3.3 Power specifications NOTE! Material damage if the power specifications do not agree! If the power specifications of clamping device, machine adapter and machine do not agree, severe damage extending to total damage can occur. Only assemble clamping devices and adap- ... -
Page 21: Structure And Function
– Structure and function 4 Structure and function 4.1 Overview and brief description 1. x Fig. 2 1. Machine adapter 2. Clamping device adapter 3. Mandrel [MANDO G211, MANDO T211 or MANDO T212] Brief description The clamping device adapter has a CENTREX quick change interface. -
Page 22: Optional Accessories
Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device. Trouble-free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bushings. Lubricating grease and grease gun are required for cleaning and preservation of the clamping device. -
Page 23: Transporting, Packaging And Storing
– Transporting, packaging and storing 5 Transporting, packaging and storing 5.1 Safety instructions for transporting Unbalanced package WARNING! Danger of falling due to an unbalanced package Packed goods can have an unbalanced packa- ge. If attached incorrectly the package can tip and cause life-threatening injuries. -
Page 24: Transport Inspection
– Transporting, packaging and storing 5.3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport dama- Proceed as follows it there is apparent external dama- Do not accept the delivery, or only accept it with re- ... -
Page 25: Packaging
– Transporting, packaging and storing 5.5 Packaging About the packaging Individual packages are packed according to the ex- pected transport conditions. Environmentally-friendly materials have been used exclusively for the packa- ging. Packaging should protect the specific components from transport damage, corrosion, and other damage until installation. -
Page 26: Storing
– Transporting, packaging and storing 5.6 Storing Under certain circumstances instructions for storage and subsequent storage are affixed to the packages that extend beyond the require- ments cited here. Comply with these instructions accordingly. Storage of packages Only store packages under the following conditions: Do not store outdoors. -
Page 27: Assembly
– Assembly 6 Assembly WARNING! During the initial installation of the clamping device severe injuries may occur. The initial installation must be done only by qualified personnel. All screws remaining in the clamping must be tightened firmly. -
Page 28: Installation
– Assembly 6.2 Installation WARNING! Danger of injury due to unintentional star- tup of a machine spindle! Unexpected start up of a machine spindle can cause severe injury. Only run the machine in set-up mode or jog mode. - Page 29 – Assembly WARNING! Risk of injury! Bending in the working area of the machine can cause severe head injuries! CAUTION! Risk of injury! Unexpected start up of the tool spindle can cause severe injury. Make sure that the system is pressure-free ...
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Page 30: Assembly Of The Drawtube Adapter
– Assembly Risk of injury! If the axial clamping force is too low clamped workpiece may be thrown out. If the axial clamping force is too high severe damages of the components of the clamping device may occur the throwing out of the work- piece. -
Page 31: Preparation Of The Machine Adapter
– Assembly 6.2.3 Preparation of the machine adapter 3. x For the assembly of the machine adapter it must be disassembled partly: 1. Loosen and remove the mounting screws [C]. 2. Pull the threaded adapter [D] out of the flange [A] to the front side. -
Page 32: Assembly Of The Adapter To The Mandrel Mando G211
– Assembly 1. Pull the bayonet adapter [G] backwards out of the clamping device adapter. Fig. 8 6.2.5 Assembly of the adapter to the mandrel MANDO G211 2. x NOTE! The assembly of the adapter to the mandrel MANDO G211 is not done on the machine but on the workbench. -
Page 33: Assembly Of The Clampng Device Adapter To The Mandrel
– Assembly 6.2.6 Assembly of the clampng device adapter to the mandrel 3. x The assembly of the clamping device adapter to the mandrel occurs in three steps. Step 1: Assembly of the bayonet adapters to the clamping device... - Page 34 – Assembly 2. Screw in the three clamping screws [G1] without tightening them. 3. Tighten ONE of the clamping screws in the bayo- net adapter to medium strength. Fig. 11 Step 2 For the assembly of the flange to the mandrel [MAN-...
- Page 35 – Assembly 3. Screw in the shorter cylindrical screws [E] and tigh- ten them with the required tightening torque. NOTE! Mark / label the now assembled shorter screws [E1] for the later alignment in the assembled condition. The flange of the clamping device adapter is assemb- led to the clamping device.
- Page 36 – Assembly NOTE! For easier handling use the threaded adapter [D] of the machine adapter when mounting the bayonet adapter [G]. Take the threaded adapter [D] of the machine adapter and place it over the adapter [G] of the clamping device adapter.
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Page 37: Assembly Of The Machine Adapter
– Assembly 6.2.7 Assembly of the machine adapter 7. x The assembly of the machine adapter takes place in two steps: Step 1: Assembly of the flange to the machine. Step 2: Assembly of the threaded adapter. NOTE! Lubricating is provided only on the mechanical bearing surfaces. - Page 38 – Assembly Step 2 For the assembly of the threaded adapter [D] to the machine the following steps are to be done: 1. Screw the threaded adapter [D] through the flange [A] onto the machine spindle until the edge.
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Page 39: Assembly Of The Mandrel With Clamping Device Adapter
– Assembly 6.2.8 Assembly of the mandrel with clamping device adapter 5. x For the assembly of the mandrel with clamping device adapter to the machine adapter the following steps are to be done: 1. Move the drawtube into front end position. -
Page 40: Checking And Adjusting The Concentricity
– Assembly 6.2.9 Checking and adjusting the concentricity 5. x NOTE! Material damage due to insufficient concen- tricity! Due to insufficient concentricity workpieces can be damaged during processing. After each mounting check, and if necessary readjust, the concentricity of the clamping de- vice. - Page 41 – Assembly 3. Place the dial indicator for face run on the front face of the clamping unit and check the face run [≤ 0,005 mm]. Fig. 25 4. If face run and/or concentricity are larger than the maximum permissible value: Disassemble the mandrel ...
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Page 42: 11Assembly Of The Changing Parts
– Assembly 6.2.11 Assembly of the changing parts Caution! Risk of injury! The clamping device MANDO G211/T211 and/or MANDO T212 is only ready for operati- on when the changing parts segmented clamping bushing workpiece stop are mounted. -
Page 43: Control Of The Stroke Position
– Assembly The axial clamping force of the machine must be sufficiently high. All mounting tools must be removed from the interi- or of the machine. Clamping device and workpiece must be compatible – check the clamping diameter regularly. -
Page 44: Disassembly
– Disassembly 7 Disassembly If there is break in production that lasts longer than 3 days, the clamping device must be disassembled and properly stored in accordance with the manufacturer's specifications [see section »Transport, packaging, storage«]. Prior to disassembling: Put the machine in set up mode. -
Page 45: Disassembling The Clamping Device
– Disassembly WARNING! Danger of injury due to vertical suspended spindle! Bending into the machine work are when as- sembling overhead can cause severe head in- juries. Secure components prior to overhead as- sembly. For assembly on a vertically suspended ... -
Page 46: Disassembly Of The Clamping Device With Clamping Device Adapter
– Disassembly 7.2.2 Disassembly of the clamping device with clamping device adapter 6. x For the disassembly of the mandrel with clamping de- vice adapter from the machine adapter the following steps are to be done: 1. Move the drawtube of the machine into front end position. -
Page 47: Disassembly Of The Clamping Device Adapter From The Mandrel
– Disassembly 7.2.3 Disassembly of the clamping device adapter from the mandrel 5. x The clamping device adapter must only be di- sassembled from the clamping device, if you want to change the clamping device. If a changeover is not required: ... -
Page 48: Disassembly Of The Adapter From The Mandrel Mando G211
– Disassembly 3. Loosen and remove the shorter cylindrical screws [E]. 4. Remove the flange of the clamping device adapter from the clamping device. The clamping device adapter is disassembled from the clamping device. Fig. 28 7.2.4 Disassembly of the adapter from the mandrel MANDO G211 5. -
Page 49: Disassembly Of The Machine Adapter
– Disassembly 7.2.5 Disassembly of the machine adapter 3. x For the disassembly of the machine adapter from the machine the following steps are to be done: 1. Move the drawtube of the machine into front end position. HINWEIS! Lubricating is provided only on the mechanical bearing surfaces. -
Page 50: Subsequent Storage Of The Clamping Device
– Disassembly 7.3 Subsequent storage of the clamping device The clamping device must be cleaned and treated with corrosion protection for subsequent storage [see section »Cleaning«]. NOTE! The storage conditions are specified in the section »Transport, packaging and storage«. -
Page 51: Maintenance
– Maintenance 8 Maintenance Environmental Comply with the following instructions for environmen- protection tal protection when performing maintenance work: At all lubricating points where lubricant is applied by hand, remove escaping, used, or excess grease, and dispose of it in accordance with applicable local regulations. -
Page 52: Cleaning
– Maintenance NOTE! In the product screws can be installed which are secured with sealing wax. The screws secured with sealing wax must not be opened. NOTE! Damage of seals and clamping elements [e.g. clamping head, segmented clamping bushing]. -
Page 53: Preservation
– Maintenance 8.3 Preservation 3. x Special tools required: Universal grease 2085/0003 Grease gun Oil stone Soft, lint-free cloth 1. Disassemble the clamping device [see section »Di- sassembling the clamping device«]. 2. Hone all the bearing surfaces of the clamping devi- ce with an oil stone. -
Page 54: Use Of Lubricant
– Maintenance 8.4 Use of lubricant With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond, pressure-stability and solubility in lubricating coolant. In addition no dirt particles may be in the grease; they cause run errors if they come in in-between two mating surfaces. -
Page 55: Maintenance Schedule
– Maintenance 8.5 Maintenance schedule Maintenance tasks are described in the sections above that are required for optimal and trouble-free operation. If increased wear is detected during regular inspecti- ons, then reduce the required maintenance intervals according to the actual indications of wear. - Page 56 – Maintenance By using the clamping device in the 3-shift operating it should be maintained as follows: After 22 operation hours each, the clamping ele- ment is to be taken from the clamping device and cone, coupling and clamping element (clamping ele- ment, segmented clamping bushing) are to be clea- ned.
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Page 57: Bolt Torque
– Maintenance 8.6 Bolt torque Metric ISO thread The guide values for bolt tightening torque for achie- ving the highest permissible pre-tension for metric ISO thread are specified in Nm in the table. Total friction coefficient μ = 0,12 ... -
Page 58: Trouble Shooting
– Trouble shooting 9 Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section. If faults occur more frequently, the maintenance inter- vals must be shortened to correspond to the actual system load. -
Page 59: Trouble Shooting Table
– Trouble shooting 9.2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping Fouling between the draw Remove the clamping unite, Specialist device does mechanism and the move the drawtube back and not open or clamping unit... -
Page 60: Start-Up After Corrected Fault
– Trouble shooting Fault Possible cause Fault correction Corrected by Marks on the Point or linear work piece Replace with a clamping unit Specialist clamping clamping that has a smoother surface clamping surface Excessive dimensional Replace with a clamping unit... -
Page 61: Appendix
– Appendix 10 Appendix 10.1 Service Hotline Order Hotline Quickly ordered and delivered. A call is all it takes: +49 7144. 907-333 Schedule Hotline Current status your order? Just call: +49 7144. 907-222 24h emergency call there been crash... - Page 62 – Appendix Finland France Oy Maanterä Ab HAINBUCH France Sarl PL 70 Keinumäenkuja 2 TECHNIQUE DE SERRAGE 01510 Vantaa 1600 route de la Lième Phone +358 29006130 ZI Lons Perrigny +358 290061130 39570 Perrigny E-mail: maantera@maantera.fi Phone +33 384876666 Internet: www.maantera.fi...
- Page 63 – Appendix Poland Poland BIM Sp. z o.o. ARCO Andrzej Rudenko Złotniki, ul. Kobaltowa 6 UL.NIEZAPOMINAJKI 6 62-002 Suchy Las 05-500 NOWA IWICZNA Phone +48 616232041 Phone +48 223532705 +48 616232040 +48 222702722 E-mail: bim@bim-polska.pl E-mail: info@arcotools.pl Internet: www.bim-polska.pl Internet: www.arcotools.pl...
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Page 64: 2North America
– Appendix 10.2.2 North america Canada Canada HAINBUCH America Corp. Representative for: Ontario, Québec WORKHOLDING TECHNOLOGY J. Winkel & Associates Inc. W129 N10980 Washington Dr. 6 Sugarmill Court Germantown, WI 53022 Kitchener, ON U.S.A N2P 2S3 Phone +1 4143589550... -
Page 65: 5Australia
+65 63053699 E-Mail: bh@k2tech.co.kr E-mail: phillip_lee@jjsea.com Internet: www.jjsea.com Taiwan Thailand GSTC Technology Co., Ltd. HAINBUCH [ Thailand ] Co. Ltd No. 418, Youn-Chun East 1st Rd WORKHOLDING SOLUTIONS Taichung City 40877, Taiwan' 2/25 Sukhapiban 2 Road Prawet, Phone +88 6423805678... - Page 66 – Appendix Order hotline +49 7144.907-333...
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Page 67: Index
– Appendix Index Protective gloves......12 Protective goggles......12 Accessories..........Protective work clothing....11 Grease..........22 Safety footwear.......11 optional..........22 Personnel requirements......9 Assembly..........Concentricity and face run....40 Power specifications......20 Preservation.........53 Bolt torque...........57 PSA [Personal protective equipment]..11 Brief description........21 Representatives........Africa..........65 Cleaning..........52 Asia..........64 Control of the stroke position....43 Australia...........65... - Page 68 HAINBUCH GMBH ・ SPANNENDE TECHNIK PO Box 1262 ・ 71667 Marbach / Erdmannhauser Strasse 57 ・ 71672 Marbach ・ Germany Phone +49 7144.907-0 ・ Fax +49 7144.18826 ・ sales@hainbuch.de ・ www.hainbuch.com 24h-Emergency call +49 7144.907-444...
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