Hainbuch MANOK Plus Manuals

Manuals and User Guides for Hainbuch MANOK Plus. We have 2 Hainbuch MANOK Plus manuals available for free PDF download: Operating Instructions Manual, Installation Manual

Hainbuch MANOK Plus Operating Instructions Manual (108 pages)

Brand: Hainbuch | Category: Adapter | Size: 6 MB

Table of Contents
3
General
7
Information about this Manual
7
Key to Symbols
7
Definition of Terms
8
Release Setting
8
Complete Clamping Reserve
8
Limitation of Liability
9
Copyright
9
Scope of Delivery
9
Spare Parts and Accessories
10
Warranty Terms
10
Safety
11
Responsibility of the Operator
11
Personnel Requirements
11
Intended Use
13
Personal Protective Equipment
15
Particular Hazards
16
Other Safety Instructions
17
Screws
19
Functionality
19
Environmental Protection
20
Technical Data
21
General Information
21
Performance Values
21
Balancing Quality
21
Speed
22
Clamping Force Diagram
22
Force
22
Size 65
23
Conversion of Actuating Torque to Actuating Force
23
Nomenclature
23
Calculation
24
Sample Calculation
24
Diagram of Actuating Torque to Actuating Force
25
Operating Conditions
25
Type Designation
25
Layout and Function
26
Overview and Brief Description
26
Accessories Required
27
Clamping Head
27
Workpiece End-Stop
27
Optional Accessories
27
Jaw Module
27
Magnet Module
27
MANDO Adapt
28
Morse Taper Adaptation
28
Face Driver Adaptation
28
Vario Part End-Stop System
28
Vario Quick End-Stop System
29
Torque Wrench Kit
29
Special Aids
29
Key
29
Manual Changing Fixture
29
Pneumatic Changing Fixture
29
Use and Limits of Use
30
Use
30
Limits of Use
30
Nomenclature
31
Nomenclature Application Limits
32
Maximum Workpiece Mass
32
First Limit [Workpiece Length]
33
Second Limit [Workpiece Mass]
33
Third Limit [Clamping Length]
34
Fourth Limit [Forces]
34
Scatter Widths of Clamping Force
36
Contact Forms / Scenarios
37
Contact Factor
37
Specific Cutting Forces
38
Friction Coefficient for Steel Workpieces
40
Maximum Permitted Tailstock Force
43
Maximum Permitted Cutting Force
44
Maximum Permitted Transverse Force
45
Sample Calculation
46
Maximum Permitted Torque Due to Transverse Force
46
Transport, Packaging, Storage
50
Safety, Transport, Packaging, Storage
50
Symbols on the Packaging
51
Transport Inspection
51
Unpacking and Internal Transportation
52
Packaging
52
Storage
53
Preservation
53
Return to Storage
53
Installation
54
Installation Safety
54
Preliminary Remarks
55
Screw Tightening Torques
56
Preparation of the Machine for Installation
57
Screw Tightening Torques, Metric Control Threads
57
Screw Tightening Torques for Aluminum Components
57
Installation of the Product
58
Compatibility Check
58
Preparation of the Product
58
Installation of the Product on the Machine
59
Installation of the Clamping Element
61
Installation of the Changing Parts
63
Installation of the Variant, Screwed Directly
64
Installation of the Variant X-Times with Axial Screw Connection
64
Installation of the Variant X-Times with Bayonet Axial Screw Connection
65
Installation of the Central Variant with Axial Screw Connection
67
Installation of the Radially Clamped Variant
67
Aligning the Clamping Device with the Test Specimen
69
Commissioning
70
Commissioning Safety
70
Checking the Total Stroke
71
Tests
72
Workpiece
73
Clamping the Workpiece
74
Releasing Tension on the Workpiece
76
Procedure after a Collision
77
Activities after End of Production
78
Removal
79
Safe Removal
79
Preparing the Machine for Removal
81
Removal of the Changing Parts
81
Removal of the Variant with Direct Screw Connection
82
Removal of the Variant X-Times with Axial Screw Connection
82
Removal of the Variant X-Times with Axial Screw Connection Bayonet
83
Removal of the Central Variant with Axial Screw Connection
85
Removal of the Radially Clamped Variant
86
Removal of the Clamping Element
87
Removal of the Product
89
Removal of the Product from the Machine
90
Maintenance
92
Maintenance Safety
92
Maintenance Schedule
92
Cleaning
93
Maintenance Table
93
Visual Inspection
96
Lubricating the Product
97
Use of Lubricants
98
Disposal
99
Faults
100
Procedure with Faults
100
Fault Table
101
Commissioning after a Fault Has Been Remedied
102
Annex
103
Contact
103
Manufacturer Certification
103

Hainbuch MANOK Plus Installation Manual (68 pages)

Clamping device

Brand: Hainbuch | Category: Tools | Size: 1 MB

Table of Contents
2
1 General

5
- Information about this Manual
  5
- Explanation of Symbols
  5
- Limitations of Liability
  6
- Max. RPM
  6
- Copyright
  7
- Scope of Delivery
  7
- Spare Parts
  7
- Warranty Terms
  7
2 Safety

8
- Responsibility of the Customer
  8
- Personnel Requirements
  8
- Intended Use
  9
- Personal Protective Equipment
  10
- Special Dangers
  11
- Further Warnings
  14
- Clamping Force
  14
- Screws
  15
- Functionality
  16
- Environmental Protection
  16
3 Technical Data

17
4 Structure and Function

26
- Overview and Brief Description MANOK
  26
- Overview and Brief Description MANOK Plus
  28
- Optional Accessories
  30
  - Changing Fixture
    30
  - Clamping Head RD
    30
  - Clamping Head
    31
  - Workpiece End-Stop
    31
  - MANDO Adapt T211
    31
  - MANDO Adapt T211 SE
    32
  - Jaw Module
    32
  - Key
    33
  - Grease
    33
  - Grease Gun
    33
5 Transporting, Packaging and Storing

34
- Safety Instructions for Transporting
  34
- Symbols on the Packaging
  34
- Transport Inspection
  35
- Unpacking and Inner-Company Transportation
  35
- Packaging
  36
- Storing
  37
6 Assembly

38
- Pre-Consideration
  38
- Installation
  39
- Workpiece
  43
- Inspections
  44
- Control of the Stroke Position
  45
- Activities after Production Is Concluded
  45
7 Disassembly

46
- Safety
  46
- Disassembling the Clamping Device
  47
  - Disassembly of the Clamping Head
    47
- Disassembling the Base End-Stop
  47
  - Disassembly of the MANOK
    48
  - Disassembly of the MANOK Plus
    48
- Subsequent Storage of the Clamping Device
  49
- Disposal
  49
8 Maintenance

50
- General
  50
- Cleaning
  51
- Preservation
  52
- Use of Lubricant
  52
- Maintenance Schedule
  53
- Bolt Torque
  54
9 Trouble Shooting

55
- Safety
  55
- Trouble Shooting Table
  56
- Start-Up after Corrected Fault
  57
10 Appendix

58
- Service Hotline
  58
- Representatives
  58
  - Europe
    58
  - North America
    61
  - South America
    61
  - Asia
    61
  - Australia
    62
  - Africa
    63
- Index
  65
- EC Declaration of Conformity
  67

Hainbuch Categories

Industrial Equipment Adapter Tools Crimp tool Measuring Instruments

More Hainbuch Manuals

Hainbuch MANOK Plus Manuals

Hainbuch MANOK Plus Operating Instructions Manual (108 pages)

Table of Contents

Hainbuch MANOK Plus Installation Manual (68 pages)

Table of Contents

1 General

2 Safety

3 Technical Data

4 Structure and Function

5 Transporting, Packaging and Storing

6 Assembly

7 Disassembly

8 Maintenance

9 Trouble Shooting

10 Appendix

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