MANDO Adapt T211 General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times.
MANDO Adapt T211 General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents.
MANDO Adapt T211 General 1.4 Limitation of liability All details and notices in this manual were compiled with due reference to applicable standards and specifications, state- of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising...
MANDO Adapt T211 General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig- inal manufacturer. WARNING Serious injuries can be caused by incorrect or de- fective clamping elements! ...
MANDO Adapt T211 General 1.8 Warranty terms The warranty terms are included in the manufacturer's Gen- eral Terms & Conditions of Business. Order hotline +49 7144.907-333...
No modifications must be made to the product. The operator is wholly and solely responsible for any resultant personal injury and/or damage to materials. Excepted from this are changing parts that HAINBUCH ap- proved explicitly for autonomous machining, but specified limits must never be exceeded.
MANDO Adapt T211 Safety DANGER Serious injuries caused by parts being ejected centrifugally after defective setting of the ma- chine! Set up the end-stop requests by the machine tool on the product involved. On a regular basis, check the end-stop requests ...
MANDO Adapt T211 Safety Hydraulics specialist Hydraulics specialists are trained in the specific task profile for which they are employed, and are familiar with the rele- vant standards and legislative provisions. Due to their vocational training and experience, hydraulics specialists can work on hydraulic systems and can inde- pendently identify and avoid potential hazards.
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MANDO Adapt T211 Safety Never exceed the technical values stipulated for the product [see »General information« and »Operating conditions« chapters]. Furthermore, never exceed the limits for use of the product [see »Limits of use« chapter]. Maintain the product at regular intervals [see »Maintenance schedule«...
MANDO Adapt T211 Safety NOTE Damage to materials caused by incorrect use of the product! Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use with compatible products. Only use for the type of use indicated [see »Use«...
MANDO Adapt T211 Safety Safety footwear To protect the wearer from any heavy items that may fall, and from losing their footing on slippery ground. Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool.
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MANDO Adapt T211 Safety Moving parts WARNING Serious injuries caused by touching rotating and/or moving parts! Do not open guards while the system is operating. During operation, do not reach for rotating and/or moving parts. Pay attention to the gap dimensions of moving ...
MANDO Adapt T211 Safety Sharp-edged parts WARNING Serious cut injuries caused by sharp-edged parts and burrs! All installation of individual parts must be per- formed by skilled staff from the relevant specialist field. Also wear the following items of personal protec- ...
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MANDO Adapt T211 Safety WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.
MANDO Adapt T211 Safety CAUTION Cut injuries caused by sharp edges and burrs re- sulting from wear and/or repeated rework! Remove sharp edges and burrs. If necessary, replace worn components with gen- uine parts made by the manufacturer.
MANDO Adapt T211 Safety 2.8 Functionality WARNING Serious injuries caused by severe contamination of the product! Always comply with the cleaning instructions and intervals [see »Cleaning« chapter]. 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis-...
MANDO Adapt T211 Technical data 3 Technical data 3.1 General information 2.2* Ø 119.0 x 94.0* 7000 2.3** Ø 125.0 x 94.0** 3.3* Ø 129.0 x 119.0* 6000 3.6** Ø 144.0 x 119.0** 20-28 1.5 0.4 42 10/1 4.7* Ø 150.0 x 119.0* 5500 8.2*...
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MANDO Adapt T211 Technical data 5.8* Ø 150.0 x 159.0* 5500 9.2* Ø 183.0 x 169.0* 5000 10.2** Ø 215.0 x 169.0** 5.4* Ø 129.0 x 174.0* 6000 5.7** Ø 144.0 x 174.0** 69-120 2.5 2.5 0.6 6.7* Ø 150.0 x 174.0*...
MANDO Adapt T211 Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the machine tool caused by exceeding the maximum performance values! Do not exceed the maximum performance values [see »General information« chapter]. On all products used, do not exceed the lowest of ...
MANDO Adapt T211 Technical data 3.4 Speed The product is authorized for rotational operation. The maximum speed is written on the product [maximum speed, see »General information« chapter]. DANGER Serious injuries caused by parts being ejected centrifugally due to a non-compliant combination...
MANDO Adapt T211 Layout and function 4 Layout and function 4.1 Overview and brief description Basic clamping device Adaptation clamping de- vice Workpiece end-stop Segmented clamping bushing [clamping ele- ment] Tension bolt The adaptation clamping device is intended to convert exter- nal into internal stresses.
The product can only be used in combination with a suitable basic clamping device from HAINBUCH. As well as for its general field of application, this product was designed and developed for use, when necessary, in a specific and documented application [see clamping situa- tion drawing or order confirmation].
MANDO Adapt T211 Use and limits of use 5.2.3 Second limit [workpiece mass] The maximum mass of workpiece depends on the cutting cir- cle diameter of the mandrel tip on the product. Maximum workpiece Cutting circle diame- [ ] mass ...
MANDO Adapt T211 Use and limits of use 5.2.5 Fourth limit [forces] The radial clamping force must exceed its required limit. The required level of radial clamping force required is de- rived from the planned cutting conditions and the resultant machining forces and torques.
MANDO Adapt T211 Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ...
MANDO Adapt T211 Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly! Ensure that the product cannot roll away or fall. Place on a non-slip surface. When using lifting gear, use appropriate load- ...
MANDO Adapt T211 Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table.
MANDO Adapt T211 Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage.
MANDO Adapt T211 Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode.
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MANDO Adapt T211 Installation WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.
Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH.
MANDO Adapt T211 Installation Metric control threads The following table contains the guide values in Nm for screw tightening torques for achieving the highest permitted pre- load for metric control threads. Total friction coefficient = 0.12 Tightening torque at screw quality...
MANDO Adapt T211 Installation 7.5 Preparation of the basic clamping device To install the adaptation clamping device, the basic clamping device must be prepared. In addition to these operating instructions, you should also read and follow the operating instructions for the associated basic clamping device.
MANDO Adapt T211 Installation 7.6.1 Compatibility check Check the compatibility of the product and the connection point of the basic clamping device. For this, check that the connection point and the product share the same adaptation geometry. Also check if the actu- ating element / coupling element is suitable.
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MANDO Adapt T211 Installation WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the product and tighten to the specified tightening torque [see nomenclature]. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].
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MANDO Adapt T211 Installation Size of the basic clamping Minimum dimension [] device Minimum size of the coupling slider Table 7: Check the test dimension on all coupling sliders. Once the tension bolt is fully screwed in, do not go below the minimum dimension ...
MANDO Adapt T211 Installation 7.6.3 Preparation of the product The product is supplied in assembled condition. The following preparatory steps are needed to install the product. Unfasten and remove the tension bolt. To do this, secure the ejector ring to prevent it from falling out.
MANDO Adapt T211 Installation 7.6.4 Installation of the adaptation clamping device Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle. Move the basic clamping device into its release position.
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MANDO Adapt T211 Installation Remove the mounting aid on a vertically suspended spindle if one was used. INFORMATION The tension bolt prevents the ejector ring from drop- ping. Fit the ejector ring to the product so that the grooves on the ejector ring are aligned with the ejector pins.
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MANDO Adapt T211 Installation WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the product and tighten to the specified tightening torque [see nomenclature]. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].
MANDO Adapt T211 Installation 7.7 Installation of the clamping element Ejector ring Segmented clamping bushing [clamping element] Tension bolt INFORMATION Before installing the clamping element, install the changing part if necessary, otherwise it can no longer be installed. As described in the »Preparation of the machine for in- stallation«...
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MANDO Adapt T211 Installation Fit the segmented clamping bushing to the product. For this, the slots in the segmented clamping bushing must engage in the lugs in the ejector ring. WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor-...
MANDO Adapt T211 Installation 7.8.1 Installation of the variant x-times with axial screw connection Place the changing part onto the product. Screw in the changing part fixing screws on the chang- ing part and tighten to the specified tightening torque [see »Screw tightening torques«...
MANDO Adapt T211 Installation 7.8.2 Installation of the variant x-times with bayonet axial screw connection INFORMATION Initial installation of the changing part with bayonet is in accordance with the variant with an x-times axial screw connection, see »Installation of x-times variant with axial screw connection«.
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MANDO Adapt T211 Installation Screw in the changing part fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. Order hotline +49 7144.907-333...
MANDO Adapt T211 Commissioning 8 Commissioning For commissioning purposes, set the operating pressure to the permitted, established machining value. The machine tool must not start up until full operating pres- sure has built up. 8.1 Commissioning safety DANGER Serious injuries caused by workpieces being...
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MANDO Adapt T211 Commissioning NOTE Damage to components caused by cooling lubri- cants with sufficient levels of corrosion inhibitor! The components made of steel materials must be protected before the usual oxidation process. Only ever use cooling lubricants with sufficient ...
MANDO Adapt T211 Commissioning 8.2 Checking the total stroke WARNING Serious crushing injuries caused by moving parts when stroke positions are being tested! Set the machine into set-up mode. Reduce the operating pressure to a minimum. Never reach into moving parts.
MANDO Adapt T211 Commissioning Pay attention to the level of actuating force established to enable the workpiece to be clamped with sufficient clamping force. Do not exceed the maximum actuating force indicated product. Always take the lowest value of all actuating forces indi- cated for combined products.
MANDO Adapt T211 Commissioning 8.5 Procedure after a collision In the event of a collision, the product and its components must be checked for cracks and damage before being used again. For this, remove the product from the machine [see »Re- moval of the product«...
MANDO Adapt T211 Activities after end of production 9 Activities after end of production Move product into release position. Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood.
MANDO Adapt T211 Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal...
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MANDO Adapt T211 Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal! Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap. Pay attention to the gap dimensions of moving ...
MANDO Adapt T211 Removal 10.2 Preparing the machine for removal Set the machine into set-up mode. Reduce the operating pressure to a minimum. Remove cutting tools and/or sharp objects from the working area of the machine, or cover them. Remove operating and auxiliary materials as well as re- maining processing materials and dispose of them in an environmentally responsible manner.
MANDO Adapt T211 Removal 10.3.1 Removal of the variant x-times with axial screw connection Unfasten and remove the fixing screws on the changing part. Take the changing part off the product. Order hotline +49 7144.907-333...
MANDO Adapt T211 Removal 10.3.2 Removal of the variant x-times with axial screw connection bayonet Unfasten the fixing screws on the changing body a few turns without removing them. Turn the changing part until the screw head on the changing part fixing screw fits through the bayonet opening.
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MANDO Adapt T211 Removal Take the changing part off the product. Order hotline +49 7144.907-333...
MANDO Adapt T211 Removal 10.4 Removal of the clamping element Ejector ring Segmented clamping bushing [clamping element] Tension bolt As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. Move the clamping device into release position.
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MANDO Adapt T211 Removal INFORMATION The tension bolt prevents the ejector ring from drop- ping. Take the segmented clamping bushing off the product. If a different clamping element is to be installed, proceed with installation of the clamping element [see »Installation of the clamping element«...
MANDO Adapt T211 Removal WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the product and tighten to the specified tightening torque [see nomenclature]. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].
MANDO Adapt T211 Removal 10.5.1 Removal of the adaptation clamping device INFORMATION To remove the product, the tension bolt must be re- moved [see »Removal of the clamping element« chapter]. Attach any lifting gear that may be required. If necessary, fit the mounting aid onto a vertically sus- pended spindle.
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MANDO Adapt T211 Removal Remove the adaptation clamping device from the basic clamping device. Fit the ejector ring to the product so that the grooves on the ejector ring are aligned with the ejector pins. Order hotline +49 7144.907-333...
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MANDO Adapt T211 Removal WARNING Serious injuries caused by tension bolt being ejected centrifugally if tightening torque is incor- rect! Always tighten the tension bolt down into the product and tighten to the specified tightening torque [see nomenclature]. Screw the tension bolt into the product and tighten to the specified tightening torque [see nomenclature].
MANDO Adapt T211 Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals of the product at all times. It is essential to check the maintenance status of ...
MANDO Adapt T211 Maintenance 11.2 Maintenance schedule The following sections describe the maintenance work needed to ensure optimum and fault-free operation. If increased levels of wear are detected during regular checks, shorten the maintenance intervals to reflect the ac- tual rate at which signs of wear appear.
MANDO Adapt T211 Maintenance 11.3 Cleaning Drift body Fixing screws on drift body Tension bolt Ejector ring Coupling cover D1 Coupling cover fixing screws Locking pin Spring locking pin Coupling slider Coupling slider springs Adapter G1 Fixing screws adapter G2 Springs adapter...
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MANDO Adapt T211 Maintenance NOTE Damage to seals caused by the wrong solvent! To clean the product, never use a solvent that at- tacks and damages the sealing elements in- stalled. Those installed sealing elements can be made of NBR, Viton and PUR materials.
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MANDO Adapt T211 Maintenance INFORMATION During removal of the product, take care not to lose any components. Dismantle the product as shown on the exploded draw- ing. Pay attention to the following during disassembly: Unfasten the coupling cover fixing screws uniformly, alternately and crosswise.
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MANDO Adapt T211 Maintenance Installation of the coupling cover Immerse one third of the end of the coupling slider springs in lubricant. Set up the coupling slider springs obliquely in the cou- pling slider grooves with the help of the lubricant adher- ing to them.
MANDO Adapt T211 Maintenance Screw in the coupling cover fixing screws and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. 11.4 Visual inspection Perform a daily visual inspection of the product to identify any damage to the product at an early stage.
For this, the following lubricants are recommended: Special grease GL 261 [see the HAINBUCH product catalogue] NOTE Malfunction of the product due to a combination of different greases! Never mix different greases with one another.
MANDO Adapt T211 Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ...
MANDO Adapt T211 Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«...
MANDO Adapt T211 Faults 13.2 Fault table Fault Possible cause Remedial action Remedied by Remove and clean the clamping Dirt in the parts in element and, if necessary, re- Defective axial the power flow move, dismantle and clean the ad-...
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MANDO Adapt T211 Faults Fault Possible cause Remedial action Remedied by Dirty coupling area Remove the clamping element, in the clamping el- clean the coupling area and the ement clamping element Dirty clamping ta- Remove the clamping element and clean the clamping taper...
MANDO Adapt T211 Faults 13.3 Unlocking the adaptation clamping device manually If the adaptation clamping device cannot be taken off the basic clamping device during removal, the following steps are needed. For this, the product must be dismantled down to the step »Taking down the adaptation clamping device«.
MANDO Adapt T211 Faults 13.4 Commissioning after a fault has been remedied After the fault has been remedied, perform the following steps to recommission it: Reset the emergency stop equipment. Acknowledge the fault on the control unit of the machine tool.
Our experts are there for you around the clock: +49 7144. 907-444 For advice or help, you can contact the sales partners and service staff listed in www.hainbuch.com. 14.2 Manufacturer certification Manufacturer certification is supplied with the product and with this manual.
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