Related Manuals for Hainbuch mandoteX
Summary of Contents for Hainbuch mandoteX
- Page 1 Operating instructions [incl. installation manual] Quick change-over system mandoteX quick change-over adapter...
- Page 2 Quick change-over system mandoteX Translation of the original operating instructions Order hotli ne + 49 7144.907-333 Order hotline +49 7144.907-333...
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Page 3: Table Of Contents
4.2.1 Machine adapter ................23 4.2.2 Clamping devices ................. 23 4.2.3 mandoteX fixing screws ..............23 Use and limits of use ..................24 5.1 Use......................24 5.2 Limits of use ....................24 Transport, packaging, storage ................25 6.1 Safety, transport, packaging, storage ............25 6.2 Symbols on the packaging ................. - Page 4 Quick change-over system mandoteX 6.4 Unpacking and internal transportation............27 6.5 Packaging ....................27 6.6 Storage ...................... 28 6.7 Preservation ....................28 6.8 Return to storage ..................28 Installation ......................29 7.1 Installation safety ..................29 7.2 Preliminary remarks ................... 31 7.3 Screw tightening torques ................
- Page 5 Quick change-over system mandoteX Directory of tables Table 1: Technical data ................20 Table 2: Operating conditions ..............22 Table 3: Screw tightening torques, metric control threads ......32 Table 4: Screw tightening torques for aluminum components ..... 32 Table 5: Maintenance table .................
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Page 6: General
Quick change-over system mandoteX General 1 General 1.1 Information about this manual This manual enables you to work safely and efficiently with the product. This manual is part of the product and must be kept in a lo- cation directly beside the product that is accessible to the personnel at all times. -
Page 7: Definition Of Terms
Quick change-over system mandoteX General Tips and recommenda- INFORMATION tions … highlights useful tips and recommendations as well as information for efficient and problem-free opera- tion. … refers to other documents relating to personal and general safety. Warning symbols may appear on the product or its compo- nents. -
Page 8: Limitation Of Liability
Quick change-over system mandoteX General 1.4 Limitation of liability All details and notices in this manual were compiled with due reference to applicable standards and specifications, state- of-the-art technology and our many years of expertise and experience. The manufacturer accepts no liability for damage arising... -
Page 9: Spare Parts And Accessories
Quick change-over system mandoteX General 1.7 Spare parts and accessories WARNING Serious injuries can be caused by incorrect or de- fective spare parts! Always use genuine spare parts made by the orig- inal manufacturer. WARNING Serious injuries can be caused by incorrect or de- fective machine adapter! ... -
Page 10: Safety
Quick change-over system mandoteX Safety 2 Safety This section provides an overview of all the important safety aspects for optimum protection of personnel, and for safe and problem-free operation. 2.1 Responsibility of the operator The product is used in the industrial sector. The operator of the product is therefore governed by the provisions of Health &... -
Page 11: Personnel Requirements
Quick change-over system mandoteX Safety WARNING Serious injuries caused by incorrect setting of the limit switches on the machine! On quick change-over units in which no idle stroke is taken into account, when replacing the limit switches on the machine, they must always be adapted to match the stroke of the quick change-over unit installed. - Page 12 Quick change-over system mandoteX Safety Hydraulics specialist Hydraulics specialists are trained in the specific task profile for which they are employed, and are familiar with the rele- vant standards and legislative provisions. Due to their vocational training and experience, hydraulics specialists can work on hydraulic systems and can inde- pendently identify and avoid potential hazards.
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Page 13: Intended Use
Quick change-over system mandoteX Safety 2.3 Intended use The product is only intended for installation in a CE-compli- ant machine tool with a separating set of guards. The product is only intended for the type of use described in this manual [see »Use« chapter]. Furthermore, an ex- tended form of use can be agreed contractually between manufacturer and operator. -
Page 14: Personal Protective Equipment
Quick change-over system mandoteX Safety NOTE Damage to materials caused by incorrect use of the product! Only in a CE-compliant machine tool with a sepa- rating set of guards. Only use for the type of use indicated [see »Use«... -
Page 15: Particular Hazards
Quick change-over system mandoteX Safety Safety footwear To protect the wearer from any heavy items that may fall, and from losing their footing on slippery ground. Protective goggles To protect the eyes from projectile parts and liquid splashes. Hair net To protect long hair from getting snagged in rotating parts on the machine tool. - Page 16 Quick change-over system mandoteX Safety Moving parts WARNING Serious injuries caused by touching rotating and/or moving parts! Do not open guards while the system is operating. During operation, do not reach for rotating and/or moving parts. Pay attention to the gap dimensions of moving ...
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Page 17: Other Safety Instructions
Quick change-over system mandoteX Safety 2.6 Other safety instructions WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered. -
Page 18: Screws
Quick change-over system mandoteX Safety NOTE Damage to materials caused by untightening the wrong screws! Do not open the screws secured with sealing lac- quer. 2.7 Screws WARNING Serious injuries caused by radially installed screws being ejected centrifugally if installed in- correctly / poor handling! ... -
Page 19: Environmental Protection
Quick change-over system mandoteX Safety 2.9 Environmental protection NOTE Substantial damage to the environment can result from non-compliant handling or incorrect dis- posal of environmentally hazardous substances! If environmentally hazardous substances enter the environment accidentally, take immediate re- medial action. -
Page 20: Technical Data
Quick change-over system mandoteX Technical data 3 Technical data INFORMATION The technical data for the clamping device are item- ized in the operating instructions for the clamping de- vice [see operating instructions for the clamping de- vice]. In addition to these operating instructions, also read and follow the operating instructions for the relevant clamping device. -
Page 21: Performance Values
Quick change-over system mandoteX Technical data 3.2 Performance values NOTE Material damage to the products use and/or to the machine tool caused by exceeding the maximum performance values! Do not exceed the maximum performance values [see »General information« chapter]. -
Page 22: Operating Conditions
Quick change-over system mandoteX Technical data DANGER Serious injuries caused by parts being ejected centrifugally due to a non-compliant combination of several products! From all of the maximum speeds indicated for the combined products, always remain at the lowest of those maximum speeds. -
Page 23: Layout And Function
The clamping device is secured to the product to adapt it to the machine tool. mandoteX fixing screws 4.2.3 mandoteX fixing screws are needed for installing the clamp- ing device to the quick change-over unit and for installing the quick change-over unit to the machine adapter. Order hotline +49 7144.907-333... -
Page 24: Use And Limits Of Use
Quick change-over system mandoteX Use and limits of use 5 Use and limits of use 5.1 Use The product serves only to hold power-actuated clamping devices with a manufacturer declaration. The product can only be used in combination with a suitable machine adapter from HAINBUCH. -
Page 25: Transport, Packaging, Storage
Quick change-over system mandoteX Transport, packaging, storage 6 Transport, packaging, storage 6.1 Safety, transport, packaging, storage WARNING High level of physical strain due to the weight of the product or of its components if not trans- ported properly! From a weight of 10 kg, use appropriate transport ... -
Page 26: Symbols On The Packaging
Quick change-over system mandoteX Transport, packaging, storage NOTE Damage to materials caused by falling parts if transported incorrectly! Ensure that the product cannot roll away or fall. Place on a non-slip surface. When using lifting gear, use appropriate load- bearing equipment and lifting tackle. -
Page 27: Unpacking And Internal Transportation
Quick change-over system mandoteX Transport, packaging, storage 6.4 Unpacking and internal transportation The total weight of the product depends on its size. Depending on the weight involved, it may be necessary to use lifting gear to lift the product or its components out of the packaging safely, to transport them and to position and in- stall them in the machine tool or on the machine table. -
Page 28: Storage
Quick change-over system mandoteX Transport, packaging, storage 6.6 Storage INFORMATION The packaged items may display information relating to storage and readmission to storage that extend be- yond the scope of these requirements. Pay attention to these notices. Store packaged items under the following conditions: Safe for storage. -
Page 29: Installation
Quick change-over system mandoteX Installation 7 Installation 7.1 Installation safety WARNING Serious injuries caused by unskilled staff during installation / removal! Installation and removal must be performed by skilled staff from the relevant specialist field. WARNING Serious injuries can be caused if the machine tool starts up accidentally! Set the machine tool into set-up mode. - Page 30 Quick change-over system mandoteX Installation WARNING Serious head injuries caused by bending into the working area of the machine! Only ever bend into the working area of the ma- chine if there are no cutting tools or sharp objects in it, or if these are covered.
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Page 31: Preliminary Remarks
Damage to materials caused by defective screw tightening torques! To secure the product to the machine, pay attention to the values specified by HAINBUCH and by the machine manufacturer for screw tightening torques. If the machine manufacturer stipulates different values, you must consult HAINBUCH. -
Page 32: Preparation Of The Machine For Installation
Quick change-over system mandoteX Installation Metric control threads The following table contains the guide values in Nm for screw tightening torques for achieving the highest permitted pre- load for metric control threads. Total friction coefficient �� = 0.12 ������... -
Page 33: Installation Of The Product
Quick change-over system mandoteX Installation 7.5 Installation of the product Quick change-over unit Fixing screws on the quick change-over unit Clamping device Fixing screws clamping device Before installing the product, a machine adapter must be in- stalled on the machine spindle. -
Page 34: Installation Of The Product On A Machine Adapter
Quick change-over system mandoteX Installation 7.5.3 Installation of the product on a machine adapter INFORMATION Installation / removal of the product is described in the operating instructions for the machine adapter. In addition to these operating instructions, you should also read and follow the operating instructions for the associated machine adapter. - Page 35 Quick change-over system mandoteX Installation Unfasten the clamping device fixing screws and tighten them gently. Check the face run-out of the clamping device on a suit- able test surface [ideally ≤ 0.005 mm] and, if necessary, correct carefully with a plastic hammer.
- Page 36 Quick change-over system mandoteX Installation Screw in the fixing screws on the quick change-over unit and tighten to the specified tightening torque [see »Screw tightening torques« chapter]. Check the face run-out of the clamping device on a suit- able test surface [ideally ≤ 0.005 mm].
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Page 37: Use
Quick change-over system mandoteX 8 Use 8.1 Use-related safety WARNING Serious injuries can be caused if the machine tool starts up accidentally! Prior to commissioning, close all safety doors or hoods on the machine tool. WARNING Serious injuries caused by tools and items of test... -
Page 38: Installation Of The Clamping Device
Quick change-over system mandoteX NOTE Damage to materials caused by contaminated / unprocessed cooling lubricants! For the product to function properly, in particular for internal flushing with cooling lubricants and/or when using tools with internal flushing, ensure that the cooling lubricant is cleaned / processed, and that it contains no particles measuring >100... - Page 39 Quick change-over system mandoteX In addition to these operating instructions, also read and follow the operating instructions for the relevant clamping device. INFORMATION The clamping device fixing screws included in the scope of delivery of the clamping device are not re- quired.
- Page 40 Quick change-over system mandoteX Gently tighten one of the clamping screws on the bayo- net coupling [tightening torque approximately 3 Nm]. Fit the clamping device to the flange, aligning the hole patterns on the clamping device and the flange. Order hotline +49 7144.907-333...
- Page 41 INFORMATION The fixing screws on the clamping device are the shorter screws from the additional mandoteX fixing screws that are also needed. Screw the fixing screws into the clamping device and tighten them to their specified tightening torque [see the »Screw tightening torques«...
- Page 42 Quick change-over system mandoteX INFORMATION The marking on the clamping device fixing screws is needed in order to distinguish between the fixing screws on the quick change-over adapter and the fix- ing screws on the clamping device when the product is being removed.
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Page 43: Removal Of The Clamping Device
Quick change-over system mandoteX 8.3 Removal of the clamping device Bayonet coupling Bayonet coupling clamping screws Flange Clamping device C1 Fixing screws clamping device In addition to these operating instructions, also read and follow the operating instructions for the relevant clamping device. - Page 44 Quick change-over system mandoteX Dismount the clamping device from the flange. Unfasten the clamping screws in the bayonet coupling a few turns without removing them. Order hotline +49 7144.907-333...
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Page 45: Tests
Quick change-over system mandoteX Unscrew and remove the bayonet coupling from the clamping device. 8.4 Tests NOTE Serious damage to, or destruction of, the machine tool and the workpiece caused by damaged, in- complete or incorrectly installed products! Only install undamaged and complete products ... -
Page 46: Procedure After A Collision
Quick change-over system mandoteX 8.5 Procedure after a collision In the event of a collision, the product and its components must be checked for cracks and damage before being used again. For this, remove the product from the machine [see »Re- moval of the product«... -
Page 47: Activities After End Of Production
Quick change-over system mandoteX Activities after end of production 9 Activities after end of production Switch off machine tool and secure it to prevent it from being switched back on. Open the safety door / hood. WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product. -
Page 48: Removal
Quick change-over system mandoteX Removal 10 Removal If a break in production occurs that lasts for more than three days, the product must be removed and stored safely in ac- cordance with manufacturer's stipulations [see »Transport, packaging, storage« chapter]. 10.1 Safe removal... -
Page 49: Preparing The Machine For Removal
Quick change-over system mandoteX Removal WARNING Serious crushing injuries caused by improper ma- chine movement during installation or removal! Machine movements are only permitted in set-up mode during installation and removal. Never reach into a gap. Pay attention to the gap dimensions of moving ... -
Page 50: Removal Of The Product
Quick change-over system mandoteX Removal 10.3 Removal of the product Quick change-over unit Fixing screws on the quick change-over unit Clamping device Fixing screws clamping device As described in the »Preparing the machine for re- moval« chapter, prepare for the following steps. -
Page 51: Maintenance
Quick change-over system mandoteX Maintenance 11 Maintenance 11.1 Maintenance safety WARNING Serious injuries caused by parts being ejected centrifugally after a loss of clamping power! Maintain the maintenance and cleaning intervals of the product at all times. CAUTION Health risks caused by incorrect handling of... -
Page 52: Maintenance Schedule
Quick change-over system mandoteX Maintenance 11.2 Maintenance schedule The following sections describe the maintenance work needed to ensure optimum and fault-free operation. If increased levels of wear are detected during regular checks, shorten the maintenance intervals to reflect the ac- tual rate at which signs of wear appear. -
Page 53: Cleaning
Quick change-over system mandoteX Maintenance 11.3 Cleaning Clamping device Fixing screws clamping device Flange Bayonet coupling CENTREX ring WARNING Eye injuries and cuts caused by failure to wear protective clothing during cleaning operation! Never use compressed air to clean the product. - Page 54 Quick change-over system mandoteX Maintenance NOTE Damage to materials caused by incorrect installa- tion of sealing elements! Replace missing or damaged sealing elements. Ensure that the sealing elements do not fall out or get damaged during installation / removal, and apply a thin coat of grease if necessary.
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Page 55: Visual Inspection
Quick change-over system mandoteX Maintenance Tighten all fixing screws to the specified tightening torque [see nomenclature and/or »Screw tightening torques« chapter]. When tightening the screws, do so evenly to prevent any distortion under load. Only apply lubricant to the mechanical mating sur- ... -
Page 56: Lubricating The Product
Quick change-over system mandoteX Maintenance 11.5 Lubricating the product DANGER Serious injuries caused by workpiece being ejected centrifugally due to insufficient lubrication of the product! Maximum clamping force is reduced by approxi- mately 20% if lubrication is insufficient. Always comply with the maintenance intervals ... -
Page 57: Use Of Lubricants
Quick change-over system mandoteX Maintenance 11.6 Use of lubricants To achieve ultimate performance from the products, use the specified lubricants. Only use grease that complies with the fundamental require- ments governing adhesion, pressure resistance and solubil- ity in coolants. Furthermore, there must be no particles of dirt in the grease because these cause an operational malfunc- tion if they come between two interference fit surfaces. -
Page 58: Disposal
Quick change-over system mandoteX Disposal 12 Disposal If no agreement exists for return or disposal, send disman- tled components off for recycling. NOTE Substantial damage to the environment can result from incorrect disposal of environmentally haz- ardous substances! Lubricants, auxiliary materials and operating flu- ... -
Page 59: Faults
Quick change-over system mandoteX Faults 13 Faults The following chapter describes possible causes for faults, and the work involved in remedial action. If multiple faults occur, shorten the maintenance intervals in accordance with actual load levels. Contact the manufacturer if faults occur that cannot be rem- edied by following these instructions [see »Contact«... -
Page 60: Fault Table
Quick change-over system mandoteX Faults 13.2 Fault table Fault Possible cause Remedial action Remedied by Remove and clean the quick change-over unit / quick change- Dirt in the parts in Skilled special- over adapter. If necessary, re- Incorrect axial the power flow... -
Page 61: Annex
Quick change-over system mandoteX Annex 14 Annex 14.1 Contact The following hotlines are available to you for orders, sched- ule tracking and emergencies. Order hotline Ordered quickly, supplied swiftly. Just phone: +49 7144. 907-333 Tracking hotline Current status of your order? Just call: +49 7144. - Page 62 Quick change-over system mandoteX Index directory Accessories needed Packaging ......... 27 mandoteX fixing screws ....23 Performance values ......21 Accessories, needed Personnel requirements ....11 Clamping devices ......23 Electricians ........12 Machine adapter ......23 Hydraulics specialist ..... 12 Pneumatics specialist ....
- Page 63 Quick change-over system mandoteX Unpacking ......... 27 Warranty ..........9 Use ........... 24 Order hotline +49 7144.907-333...
- Page 64 HAINBUCH GMBH SPANNENDE TECHNIK Postfach 1262 71667 Marbach / Erdmannhäuser Strasse 57 71672 Marbach Germany Tel. +49 7144.907-0 Fax +49 7144.18826 verkauf@hainbuch.de www.hainbuch.com 24 hour emergency phone line + 49 7144.907-444...
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