Table of Contents
Advertisement
Quick Links
Valid from 01.07.2021 | Rev. 1.0
From Serial No. 9328.1193
MiniFlow RAPID
For fiber dimension 3-12 mm
101-10031 Operating Manual
2016-06-15 EN
From Serial No. 9328.1193
Operating manual
Responsible manufacturer: Fremco A/S
Machine: MiniFlow RAPID
This is the original operating manual for MiniFlow RAPID from Fremco.
ELLEHAMMERVEJ 14
|
DK9900 FREDERIKSHAVN, DENMARK
TELEPHONE +45 7230 1213
|
VAT NO.: DK30815416
|
SALES@FREMCO.DK
|
WWW.FREMCO.DK
THIS MATERIAL IS COPYRIGHT PROTECTED
FREMCO A/S
Advertisement
Table of Contents
Related Manuals for Fremco MiniFlow RAPID
Summary of Contents for Fremco MiniFlow RAPID
- Page 1 2016-06-15 EN From Serial No. 9328.1193 Operating manual Responsible manufacturer: Fremco A/S Machine: MiniFlow RAPID This is the original operating manual for MiniFlow RAPID from Fremco. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
-
Page 2: Table Of Contents
INTRODUCTION ......................4 GENERAL ........................5 2.1. MANUFACTURER ....................... 5 2.2. THE MACHINE’S DESIGNATION ..................5 2.3. MACHINE PLATE ........................ 5 TECHNICAL SPECIFICATIONS.................6 3.1. MINIFLOW RAPID ....................... 6 3.2. HYDRAULIC CONTROL UNIT .................... 7 SAFETY DIRECTIONS ....................8 IDENTIFICATION .......................9 APPLICATION ......................9 MOUNTING ........................9 SUPPLY OF COMPRESSED AIR AND HYDRAULIC PRESSURE ......9... - Page 3 We offer a unique 36 months warranty on all our fiber blowing machines resulting, guaranteeing you the best value for your money. Our 12 months warranty is automatically included when you purchase your Fremco fiber blowing machine, you automatically get our 12 months warranty. You can then claim your additional 24 months warranty at any point during the following three months in order to obtain the best cost-beneficial warranty in the business.
-
Page 4: Introduction
P a g e | 4 of 27 1. INTRODUCTION Original instructions These instructions are Fremco A/S’ original instructions for the MiniFlow RAPID (hereafter called the machine). Purpose The purpose of these instructions is to ensure correct installation, use, handling and maintenance of the machine. -
Page 5: General
Fremco A/S Company address: Ellehammervej 14 DK-9900 Frederikshavn 2.2. THE MACHINE’S DESIGNATION The machine’s complete designation is MiniFlow RAPID. 2.3. MACHINE PLATE The machine plate is situated on the back of the machine: Model: MiniFlow RAPID Year: 2020 Serial No.: 1234.1234... -
Page 6: Technical Specifications
P a g e | 6 of 27 3. TECHNICAL SPECIFICATIONS 3.1. MINIFLOW RAPID Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No........................101-10031 Micro cable diameter ....................3-12 mm Micro duct diameter ....................7-20 mm Blowing distance¹ ................Up to 3.5 km (11485 ft) Blowing speed¹... -
Page 7: Hydraulic Control Unit
P a g e | 7 of 27 3.2. HYDRAULIC CONTROL UNIT Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No........................103-10041 Hydraulic connection ................0>125 bar, 17 l/min Max pressure ..................................125 bar Manometer ......................... 160 bar Hose to fiber blowing machine ................ -
Page 8: Safety Directions
Pausing in the middle of blowing creates a risk of being unable to start again. • Make sure the working environment is clean and tidy to avoid injuries due to stumbling over cables and equipment. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 9: Identification
Make sure to place the machine on a stable foundation and to fasten it to withstand the forces, which occur during use. With the MiniFlow RAPID it is possible to purchase a trolley, which gives the machines a stable foundation during use. -
Page 10: Fiber Cable Blowing
When installing the cable, it is important to make sure not to push the cable too hard into the duct, because it is the supplied compressed air that must lead the cable forward inside the duct. Use the Pushing Power Indicator (PPI) on the MiniFlow RAPID to monitor the pushing force on the fiber cable. CABLE DAMAGE SAFETY... -
Page 11: Maintenance
Tighten the chains Remove the chain covers Loosen the two Allen screws Turn the Allen screw to tighten the chains Tighten the two Allen screws FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... - Page 12 • Spray between the chain and the chain support rail • Be careful not to spray oil onto the chain rubber surface FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
-
Page 13: Machine Overview
(speed and distance) Pushing Power Connections for Indicator (PPI) hydraulics and Hand wheel for compressed air chain adjustment Air flow regulator Air pressure manometer Air valve FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 14: Operation
Please rotate chain and check in several positions. Is the chain support rail worn in a way that geometry is odd? • Change wear parts, if necessary FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 15: Preparing Operation
Reduce the hydraulic and prevent wheel-spin pressure and damage to fiber (=machine pushing cable and chains. power) on the lower valve handle. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 16: During Operation
12.3. AFTER OPERATION When the fiber cable is through the duct, turn off the hydraulic power. The air pressure inside the duct is released by turning the air valve to the left. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 17: Adjustment Of Pushing Power Indicator (Ppi)
• Adjust until the indicator is placed at the start of the scale • Push the blowing junction block in direction away from chains • Let the blowing junction block return to unloaded position • Re-adjust, if necessary FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 18: Changing Adaptor Plates
• Check that the groove in the adaptor plate is aligned with the ball lock • Click the adaptor plates into position FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 19: Changing Chains And Chain Support Rails
• Remove the chain wheel from its position • Replace the chain • Revert all operations • Follow the instructions in Chain Maintenance and Adjustment FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 20: Initial Adjustment Of Joystick
• Connect the hydraulic MultiPower Pack to the control valve • Connect the control valve to the machine • Start the hydraulic power unit according to operating instructions FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 21: Adjustment
(= full power) Activate the joystick to forward operation Turn the SPEED valve handle counterclockwise until the chains run smoothly (approx. 1/3-1/2 turn) FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... - Page 22 (between 40 and 50 bar on the manometer) Release the joystick to neutral Turn off the hydraulic MultiPower Pack FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
-
Page 23: Operating The Joystick
• Make sure that the fiber cable and the duct are in place in the blowing machine • Make sure air supply is connected • Start the hydraulic MultiPower Pack according to operating instructions FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... - Page 24 (fiber and duct ratio) Open the compressed air valve on the machine after appropriate time. Only add air when the cable starts to lose speed. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
-
Page 25: Important Note Regarding Power And Speed Adjustment
SPEED (oil flow) can vary during operation due to various factors like: • Oil type/viscosity • Oil temperature • Variations in hydraulic power source • Etc. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 26: Ec Declaration Of Conformity
Fremco A/S Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that 101-10031 Miniflow RAPID Blowing Machine for mini cables From serial No.: 9328.1193 is manufactured in conformity with the EC Directives EC Directives: 2006/42/EC – the Machinery Directive The directive has the dual aim of harmonising the health and safety requirements applicable to machinery on the basis of a high level of protection of health and safety, while ensuring the free circulation of machinery on the EU market. -
Page 27: Ukca Declaration Of Conformity
Fremco A/S Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that 101-10031 Miniflow RAPID Blowing Machine for mini cables From serial No.: 9328.1193 Is manufactured in conformity with UK Directives: 2008 No. 1597 – Supply of Machine (safety) regulations 2008 The purpose of the legislation is to ensure safe machinery is placed on the market or put into service by requiring manufacturers to show how their machinery meet the ‘essential health and safety requirements’...
Need help?
Do you have a question about the MiniFlow RAPID and is the answer not in the manual?
Questions and answers