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Valid from 01.07.2021 | Rev. 1.1
From Serial No. 9328.3649 & 9328.3748
PowerFlow RAPID
For single cable
Operating manual
Responsible manufacturer: Fremco A/S
Machine: PowerFlow RAPID & MultiFlow RAPID
This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco.
ELLEHAMMERVEJ 14
|
DK9900 FREDERIKSHAVN, DENMARK
TELEPHONE +45 7230 1213
MultiFlow RAPID
For both single cable and relining
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VAT NO.: DK30815416
|
SALES@FREMCO.DK
|
THIS MATERIAL IS COPYRIGHT PROTECTED
FREMCO A/S
WWW.FREMCO.DK
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Table of Contents
Related Manuals for Fremco PowerFlow RAPID
Summary of Contents for Fremco PowerFlow RAPID
- Page 1 For both single cable and relining Operating manual Responsible manufacturer: Fremco A/S Machine: PowerFlow RAPID & MultiFlow RAPID This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 2: Table Of Contents
2.2. 2.3. MACHINE PLATE .......................... 7 2.4. MACHINE MARKINGS ........................8 TECHNICAL SPECIFICATIONS ....................9 3.1. POWERFLOW RAPID ........................9 3.2. MULTIFLOW RAPID ........................10 3.3. HYDRAULIC CONTROL UNIT ....................11 SAFETY AND RESIDUAL RISKS ....................13 4.1. BUILT-IN SAFETY MEASURES ....................13 4.1.1. - Page 3 CESSATION OF USE ......................... 39 10.1. DISMANTLING ..........................39 10.2. SCRAPPING ..........................39 EC DECLARATION OF CONFORMITY ..................40 UKCA DECLARATION OF CONFORMITY ................41 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
- Page 4 | 4 of 44 APPENDIXES ..........................42 13.1. HYDRAULICS SCHEMATICS ..................... 42 13.2. PNEUMATICS SCHEMATICS ....................43 13.3. DRAWINGS OF MECHANICAL CONSTRUCTION ..............44 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
- Page 5 We offer a unique 36 months warranty on all our fiber blowing machines resulting, guaranteeing you the best value for your money. Our 12 months warranty is automatically included when you purchase your Fremco fiber blowing machine, you automatically get our 12 months warranty. You can then claim your additional 24 months warranty at any point during the following three months in order to obtain the best cost- beneficial warranty in the business.
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Page 6: Introduction
| 6 of 44 INTRODUCTION Original instructions These instructions are Fremco A/S’ original instructions for the PowerFlow RAPID and/or MultiFlow RAPID (hereafter called the machine). Purpose The purpose of these instructions is to ensure correct installation, use, handling and maintenance of the machine. -
Page 7: General
Company address: Ellehammervej 14 DK-9900 Frederikshavn THE MACHINE’S DESIGNATION 2.2. The machine’s complete designation is PowerFlow RAPID or MultiFlow RAPID. 2.3. MACHINE PLATE The machine plate is situated on the front of the machine: Figure 1: Location of machine plate... -
Page 8: Machine Markings
2.4. MACHINE MARKINGS The machine is equipped with the following safety markings: • Hand crush hazard symbol • Max. air pressure on the Flex block RAPID FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 9: Technical Specifications
P a g e | 9 of 44 3. TECHNICAL SPECIFICATIONS 3.1. POWERFLOW RAPID Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No......................................101-40001 Cable diameter .................................... 5.5-25 mm Duct diameter ....................................10-63 mm Blowing distance ............................. Up to 5,000 m (16404 ft) Floating distance ............................ -
Page 10: Multiflow Rapid
P a g e | 10 of 44 3.2. MULTIFLOW RAPID Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No........................101-40021 (Single cable) & 101-40002 (Relining) Cable diameter .................................... 5.5-32 mm Duct diameter ....................................10-63 mm Blowing distance ............................. -
Page 11: Hydraulic Control Unit
P a g e | 11 of 44 3.3. HYDRAULIC CONTROL UNIT Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No......................................103-10041 Hydraulic connection ..............................0>125 bar, 17 l/min Max pressure .......................................125 bar Manometer ......................................160 bar Hose to fiber blowing machine ..............................1500 mm Hose to hydraulic pump ................................ - Page 12 Worn gaskets can also result in an increased noise level. In addition to noise generated by the machine, the noise produces by additional process equipment (e.g. the compressor or hydraulic pump). FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 13: Safety And Residual Risks
If the below test limits are exceeded, consider the safety features to invalid and unable to protect operators from the hazards of the machine. Safety features must be tested several times a year. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... -
Page 14: Warning - Foreseeable Misuse
4.3.1. CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) During daily use: The designated PPE must always be used in accordance with Fremco A/S’ guidelines and safety data sheets and according to the applicable national regulations. • PPE, in the form of protective glasses and protective shoes must be used during daily operation of the machine. -
Page 15: Handling Of Dangerous Substances And Materials
• Accumulated energy in pneumatics or hydraulics • Contact with hydraulic oil and/or lubricants Before service and repair or maintenance, ensure the following: • The machine has been disconnected from its energy supply FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 16: Work Procedures
2. Disconnect all power sources (compressor and power pack) 3. Call for help 4.3.6. VIOLATION OF SAFETY REGULATIONS Any violation of the safety regulations can result in serious personal injury and possible machine damage. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 17: Overview And Application
The machine may only be used for these exact purposes. PowerFlow RAPID has a fiber/cable OD of 5.5-25 mm and a duct size OD of 10-63 mm*. MultiFlow RAPID has a fiber/cable OD of 5.5-32 mm and a duct size OD of 10-63 mm*. -
Page 18: Operating Positions, Location And Arrangement
The machine is not to be used for any other purpose than those provided above *Standard duct size OD for PowerFlow RAPID and MultiFlow RAPID: 14-60 mm. Custom duct size OD for PowerFlow RAPID and MultiFlow RAPID: 10-13 mm & 61-63 mm. 5.3. -
Page 19: User Interface
Releases air pressure from the duct and blowing chamber before opening the Flex block. Picture shows the OPEN position, turn • anticlockwise to close. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... - Page 20 Rotate anticlockwise to move top chain up • and away from bottom chain. Manometer • Provides readout of currentl pressure in flex block RAPID. • Maximum pressure 16BAR/230 PSI. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
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Page 21: Machine Assembly And Adjustment
The O-ring should be adjusted depending on the adaptor and duct size. Cable sealings x3 Duct holder insert Duct holder insert Duct holder Adaptor (bottom) FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... - Page 22 (approximately 2 mm). Make sure that the nylon guides do NOT touch the chains. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
- Page 23 • The digital distance and speed counter is pre- mounted on the inlet. Nylon guides for microduct Rollers FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
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Page 24: Training
Before commencing service or maintenance, maintenance personnel must be instructed in the machine’s safety. New maintenance personnel must be trained by an experienced colleague. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 25: Operation
When in close proximity to machine, operators must be extra aware of the machine’s movement. 7.3. ENERGY SUPPLY CONNECTION/DISCONNECTION AIR/WATER DISCONNECTED AIR/WATER CONNECTED FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... - Page 26 Use the hand knobs to adjust the maximal speed. Turning the hand knob clockwise decreases the speed and torque. Turning the knobs counterclockwise increases the maximum speed and torque. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 27: Feeding/Removing Products
To apply air or water to the machine and Flex block RAPID, gradually turn the air valve on. Never supply compressed air/water to an open Flex block RAPID. AIR ON AIR CLOSED FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 28: Maintenance, Troubleshooting And Repair
If the machine produces noise, unusual vibrations, etc., locate the fault and rectify it. If this is not possible, contact maintenance personnel. Parts and components should only be replaced with original parts by the manufacturer. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... -
Page 29: Repair
8.3. SERVICE AND REPAIR ADDRESS In the case of defects or need for repairs covered by warranty, please contact either the designated reseller in your country or Fremco for help. Company name: Fremco A/S Address:... -
Page 30: Maintenance Schedule
# Task Instructions 1 Check that pressure bearing hydraulic parts are undamaged Visual inspection 2 Check that pressure-bearing pneumatic parts are undamaged Visual inspection FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... - Page 31 3 Check the chains and sprockets See description: 7.5.5. Chains and sprocket wear Check the format parts Inspect for visible signs of wear. Replace any parts in case of excessive wear FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 32: Visual Inspection
* Gloves for protection against hydraulic fluids and lubricating oil * Protective glasses * Protective shoes Annual inspection and maintenance Annual inspection and maintenance must be performed by Fremco or another qualified service partner before startup and with energy sources disconnected (quick couplings) # Task Instructions... -
Page 33: Lubrication Of The Chains And Chain Support Rail
This test should be performed in the middle of the machine. When adjusting the chain, remember to tighten the screws evenly to ensure that the shaft is perpendicular to the chain and chain support rail. Tensioning 2-3 mm screw FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 34: Chains And Sprocket Wear
It is always recommended to replace the chain and sprockets together with chain support rail. Pictures of chains and chain parts that exceed reasonable wear: Chains: Support rails Sprockets FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 35: Spindle Lubrication
The list below is an overview of wear and tear parts for the machine. It is important to replace wear and tear parts when they are no longer viable for use. This should be checked during the daily, weekly, monthly, or annual inspection and maintenance of the machine. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... - Page 36 This part is used for relining with the MultiFlow RAPID Relining, and is available in multiple sizes. Wear and tear parts can be ordered through the designated reseller in your country FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 37: Blowing Technique
9.1. BEFORE FIBER BLOWING 1. Check the compressor air levels. It is important to have enough air (at least 10 bar)* PowerFlow RAPID & MultiFlow RAPID o Airflow: 8000-12000 l/min o Pressure: 8-12 bar *Never exceed the recommended air pressure 2. -
Page 38: Initiating Fiber Blowing
This should make the wheel/chain spin while the cable is not moving. C) Apply the air in ¼ amounts as the speed is decrease. Reduce speed in all cases of obstacles during full airflow. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... -
Page 39: Cessation Of Use
The machine must not be disposed of as unsorted household waste. Use the local WEEE collection points to dispose the machine and make sure that all relevant provisions are complied with. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 40: Ec Declaration Of Conformity
We hereby declare that 101-40021 MultiFlow RAPID for single cable & 101-40002 MultiFlow RAPID for relining & 101-40001 PowerFlow RAPID From serial No. 9328.3649 (PowerFlow RAPID) & 9328.3748 (MultiFlow RAPID) is manufactured in conformity with the EC Directives EC Directives: 2006/42/EC –... -
Page 41: Ukca Declaration Of Conformity
We hereby declare that 101-40021 MultiFlow RAPID for single cable & 101-40002 MultiFlow RAPID for relining & 101-40001 PowerFlow RAPID From serial No. 9328.3649 (PowerFlow RAPID) & 9328.3748 (MultiFlow RAPID) Is manufactured in conformity with UK Directives: 2008 No. 1597 – Supply of Machine (safety) regulations 2008 The purpose of the legislation is to ensure safe machinery is placed on the market or put into service by requiring manufacturers to show how their machinery meet the ‘essential health and safety requirements’... -
Page 42: Appendixes
P a g e | 42 of 44 13. APPENDIXES 13.1. HYDRAULICS SCHEMATICS FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 43: Pneumatics Schematics
P a g e | 43 of 44 13.2. PNEUMATICS SCHEMATICS FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 44: Drawings Of Mechanical Construction
P a g e | 44 of 44 13.3. DRAWINGS OF MECHANICAL CONSTRUCTION FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
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