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Fremco EasyFlow SMART Operating Manual

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Valid from 19.09.2022 | Rev. 1.0
EasyFlow SMART
For single cable installation
Operating Manual
Responsible manufacturer: Fremco A/S
Machine: EasyFlow SMART
This is the original operating manual for EasyFlow SMART from Fremco.
FREMCO A/S
ELLEHAMMERVEJ 14
|
DK9900 FREDERIKSHAVN, DENMARK
|
VAT NO.: DK30815416
TELEPHONE +45 7230 1213
|
SALES@FREMCO.DK
|
WWW.FREMCO.DK
THIS MATERIAL IS COPYRIGHT PROTECTED

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Summary of Contents for Fremco EasyFlow SMART

  • Page 1 EasyFlow SMART For single cable installation Operating Manual Responsible manufacturer: Fremco A/S Machine: EasyFlow SMART This is the original operating manual for EasyFlow SMART from Fremco. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 2: Table Of Contents

    2.2. 2.3. MACHINE PLATE ......................7 2.4. MACHINE MARKINGS ....................8 TECHNICAL SPECIFICATIONS................... 9 3.1. EASYFLOW SMART..................... 9 SAFETY INSTRUCTIONS AND RESIDUAL RISKS ........... 11 4.1. BUILT-IN SAFETY MEASURES ................. 11 4.1.1. SAFETY FUNCTIONS ....................11 4.2. WARNING - FORESEEABLE MISUSE ............... 11 4.3.
  • Page 3 CORRECTIVE MAINTENANCE .................. 34 9.1.3. REPAIR ........................35 9.2. SERVICE AND REPAIR ADDRESS ................35 9.3. DISCONNECTION AND DEPRESSURIZATION OF ENERGY SOURCES ....35 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
  • Page 4 EC DECLARATION OF CONFORMITY ..............43 UKCA DECLARATION OF CONFORMITY ..............44 APPENDIXES ......................45 14.1. PNEUMATICS SCHEMATICS ..................45 14.1. DRAWING OF MECHANICAL SYSTEM ..............46 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
  • Page 5 We offer a unique service agreement with up to 60 months warranty on all our fiber blowing machines*, securing quality service of your machine from day one. When you purchase your Fremco fiber blowing machine, you automatically get 12 months factory warranty. Within the month of your purchase, you can purchase a service agreement with extended warranty from our webpage and obtain the best cost-beneficial warranty in the business.

  • Page 6: Introduction

    P a g e | 6 of 46 INTRODUCTION Original instructions These instructions are Fremco A/S’ original instructions for the EasyFlow SMART (hereafter called the machine). Purpose The purpose of these instructions is to ensure correct installation, use, handling and maintenance of the machine.

  • Page 7: General

    Fremco A/S Company address: Ellehammervej 14 DK-9900 Frederikshavn 2.2. THE MACHINE’S DESIGNATION The machine’s complete designation is EasyFlow SMART. 2.3. MACHINE PLATE The machine plate is situated on the side of the machine: Figure 1: Location of machine plate FREMCO A/S...

  • Page 8: Machine Markings

    P a g e | 8 of 46 2.4. MACHINE MARKINGS • Max. air pressure on the Connection point for air hose FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 9: Technical Specifications

    P a g e | 9 of 46 3. TECHNICAL SPECIFICATIONS 3.1. EasyFlow SMART Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No....................................101-211129001 Cable diameter ....................................4-16 mm Duct diameter ....................................8-40 mm Blowing distance ............................. Up to 3,500 m (16404 ft) Blowing speed ..............................
  • Page 10 Worn gaskets can also result in an increased noise level. In addition to noise generated by the machine, the noise produces by additional process equipment (e.g. the compressor or power generator). FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...

  • Page 11: Safety Instructions And Residual Risks

    The operator can monitor all machine movements • The Electrical supply cable and pneumatic hoses are undamaged • There is no damage to any pressure carrying component FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 12: Safety Measures, To Be Taken By The User

    CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) During daily use: The designated PPE must always be used in accordance with Fremco A/S’ guidelines and safety data sheets and according to the applicable national regulations. • PPE, in the form of protective glasses and protective shoes must be used during daily operation of the machine.

  • Page 13: Handling Of Dangerous Substances And Materials

    Maintenance on electronic and electrical supply units must be conducted by trained personnel at a certified Fremco Service center. Do not open the cabinet for the electronics without proper training. The manufacturer's instructions must be followed when replacing a machine component.

  • Page 14: Work Procedures

    Any violation of the safety regulations can result in serious personal injury and possible machine damage. Accessing the electronics cabinet without proper training and proper tools. May cause electric shock. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 15: Overview And Application

    Toolless operated Adaptor plate holder with fiber and duct gaskets • Toolless operated duct holder • Carrying frame Control panel unit Duct holder Carry frame Adaptor plate holder unit Cable Drive Adaptor FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 16: The Machine's Purpose And Intended Use

    The machine is constructed for blowing fiber optic cables into micro ducts. The machine may only be used for these exact purposes. EasyFlow SMART has a fiber/cable OD of 4-16 mm and a duct size OD of 8-40 mm. Only instructed operators may operate the machine. Similarly, only qualified personnel may perform service, maintenance, and repairs on the machine.

  • Page 17: User Interface

    The vent valve releases air pressure from the duct and blowing chamber before opening the Adaptor plate holder. Picture shows the CLOSED position, turn anticlockwise to open. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 18 Has a built-in digital distance and speed counter Tracks the cables movement. • Speed and distance can be seen in • the display on the Fremco SMART FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 19: Machine Assembly And Adjustment

    This is done for both top and bottom. Adaptor plate holder (bottom) Duct clamp Cable guide (bottom) FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
  • Page 20 Digital speed and Counter wheel meter counter Control that each of the counter wheels on the inlet guide holder is in contact with the cable. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 21: Training

    Maintenance personnel must have read and understood the operating manual, workplace instructions, etc. Before commencing service or maintenance, maintenance personnel must be instructed in the machine’s safety. New maintenance personnel must be trained by an experienced colleague. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 22: Operation

    When in close proximity to machine, operators must be extra aware of the machine’s movement. 8.3. WORK AREA Operator must ensure that all personnel and nearby worker are informed of beginning operations before work is commenced. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 23: Energy Supply Connection/Disconnection

    8.5.1. SETUP MENU In the setup menu, operators may enter parameters that are not to change during the fiber blowing job. In the Setup menu operators chose: FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 24: Job Menu

    The cable size. Reset Connection If for some reason smart devices with the Fremco SMART APP cannot connect to the EasyFlow SMART, please reset connection. The Setup Menu contains a reset connection function, which will reset all wireless communication (Line 4 of the setup menu).
  • Page 25 In automatic mode this setting is used in the calculation of the required airflow. In all lines the number is displayed as the actual number in the center of the display and the setpoint in the right side of the display. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...

  • Page 26: Switching Between Job Menu And Setup Menu

    In Setup Menu the select button is used to cycle between Mode, Duct and Fiber. The arrow with the “+” indicator is used to increase the value of the setpoint, while the arrow with the “-” indicator is used for decreasing setpoint values. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...

  • Page 27: Operations Mode

    3. A Semiautomatic mode, combining the operator’s manual control of machines function, while maintaining the cable monitoring features. The Operations mode is selected in the Setup Menu on the control panel of the EasyFlow SMART Current operational mode can be seen in the display, while in Job Mode Indicated with an: •...

  • Page 28: Manual Mode

    Note: Fremco have no responsibility for damages caused by wrong default setting. User must verify that settings are correct and within the required boundary conditions for the installation 8.7.2.

  • Page 29: Closing And Opening Chains

    After the fiber blowing has been completed, the fiber optic cable is manually removed from the machine. The EasyFlow SMART is designed so the fiber cable can be removed from the machine without the need for cutting it. 8.8.1.

  • Page 30: Starting, Pausing And Stopping A Fiber Blowing Process

    8.9. STARTING, PAUSING AND STOPPING A FIBER BLOWING PROCESS Start/pause and stop buttons are located on the control panel on top of the Machine. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 31: Start, Starting The Fiber Blowing Process

    To prevent the process from being stopped by accident, the stop button must be pressed twice to verify the stop. When the fiber blowing process is stopped, the datalogging will stop The data for the job is stored on the machine and can be accessed by using the Fremco SMART App. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...

  • Page 32: Changing Threshold And Setpoint Values During Fiber Blowing Process

    To change the push force setting during installation, cycle through the program lines by pressing the “Select” button. To increase or decrease the value press the arrow with + and – indicators respectively. If the grip force threshold or setpoint is decreases, this may not take effect immediately. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...

  • Page 33: Changing Distance

    Decreasing air pressure may have a negative effect the blowing process. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 34: Maintenance, Troubleshooting And Repair

    All written information and warnings must be formulated in the official community language. In the case of unreadable or indistinct information and warnings, these must be immediately replaced with new ones. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 35: Repair

    9.2. SERVICE AND REPAIR ADDRESS In the case of defects or need for repairs covered by warranty, please contact the designated reseller in your country. Otherwise contact the manufacturer, Company name: Fremco A/S Address: Ellehammervej DK-9900 Frederikshavn, Denmark Telephone: +45 72 30 12 13 9.3.

  • Page 36: Disconnection Of 110/230V Power Supply

    9.4. DISCONNECTION OF 110/230V POWER SUPPLY • Stop generator • Turn of the Power switch on the EasyFlow SMART • Disconnect cable. o Be sure to release the lock on the cable – do not use force to release the cable...

  • Page 37: Maintenance Schedule

    Visual inspection. I necessary unmount the bottom cover at remove dirt. PPE for inspection and maintenance Gloves for protection against lubricating oil Protective glasses Protective shoes FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 38 Push the emergency stop button. Verify that all movements are stopped immediately. PPE for inspection and maintenance Gloves for protection against lubricating oil Protective glasses Protective shoes FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 39: Visual Inspection

    P a g e | 39 of 46 Annual inspection and maintenance Annual inspection and maintenance must be performed by Fremco or another qualified service partner before startup and with energy sources disconnected (quick couplings) Task Instructions Check the safety functions...

  • Page 40: Blowing Technique

    *Never exceed the recommended air pressure 2. Take note of the distance marking on the cable. 3. Fremco do recommend using a cable that fill the duct to exceed 70-75% capacity. Blowing distance and general performance will be limited. 10.2.

  • Page 41: Perform A Pressure Test

    2. Add desired amount of FlowLUB 3. Apply one more sponge (creating three layers with sponges and lubrication) 4. Add air pressure pushing sponges and FlowLUB all the way through to the end FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...

  • Page 42: Cessation Of Use

    The machine must not be disposed of as unsorted household waste. Use the local WEEE collection points to dispose the machine and make sure that all relevant provisions are complied with. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 43: Ec Declaration Of Conformity

    Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that 101-211129001 EasyFlow SMART is manufactured in conformity with the EC Directives EC Directives: 2006/42/EC – the Machinery Directive The directive has the dual aim of harmonising the health and safety requirements applicable to machinery on the basis of a high level of protection of health and safety, while ensuring the free circulation of machinery on the EU market.

  • Page 44: Ukca Declaration Of Conformity

    Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that 101-211129001 EasyFlow SMART for single cable installation Is manufactured in conformity with UK Directives: 2008 No. 1597 – Supply of Machine (safety) regulations 2008 The purpose of the legislation is to ensure safe machinery is placed on the market or put into service by requiring manufacturers to show how their machinery meet the ‘essential health and safety requirements’...

  • Page 45: Appendixes

    P a g e | 45 of 46 14. APPENDIXES 14.1. PNEUMATICS SCHEMATICS FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 46: Drawing Of Mechanical System

    P a g e | 46 of 46 14.2. DRAWING OF MECHANICAL SYSTEM FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

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