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Valid from 12.01.2021
Rev. 1.0
PowerFlow RAPID
For single cable
Operating manual
Responsible manufacturer: Fremco A/S
Machine: PowerFlow RAPID & MultiFlow RAPID
This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco.
ELLEHAMMERVEJ 14
|
DK9900 FREDERIKSHAVN, DENMARK
TELEPHONE +45 7230 1213
MultiFlow RAPID
For both single cable and relining
|
VAT NO.: DK30815416
|
SALES@FREMCO.DK
|
FREMCO A/S
WWW.FREMCO.DK
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Table of Contents
Related Manuals for Fremco PowerFlow RAPID
Summary of Contents for Fremco PowerFlow RAPID
- Page 1 For both single cable and relining Operating manual Responsible manufacturer: Fremco A/S Machine: PowerFlow RAPID & MultiFlow RAPID This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 2: Table Of Contents
WORK PROCEDURES ....................20 4.2.5. IN CASE OF EMERGENCY ..................21 4.2.6. VIOLATION OF SAFETY REGULATIONS ..............21 TRAINING ........................22 5.1. OPERATORS ......................22 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... - Page 3 USE OF COMPRESSED AIR FOR FIBER BLOWING ..........38 8.5. USE OF WATER FOR FIBER FLOATING ..............38 CESSATION OF USE ....................39 9.1. DISMANTLING ......................39 9.2. SCRAPPING ....................... 39 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
- Page 4 EC DECLARATION OF CONFORMITY ..............40 APPENDIXES ......................41 11.1. HYDRAULICS SCHEMATICS ..................41 11.2. PNEUMATICS SCHEMATICS ..................42 11.3. DRAWINGS OF MECHANICAL CONSTRUCTION ............. 43 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
- Page 5 We offer a unique 36 months warranty on all our fiber blowing machines resulting, guaranteeing you the best value for your money. Our 12 months warranty is automatically included when you purchase your Fremco fiber blowing machine, you automatically get our 12 months warranty. You can then claim your additional 24 months warranty at any point during the following three months in order to obtain the best cost- beneficial warranty in the business.
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Page 6: Introduction
P a g e INTRODUCTION Original instructions These instructions are Fremco A/S’ original instructions for the PowerFlow RAPID and/or MultiFlow RAPID (hereafter called the machine). Purpose The purpose of these instructions is to ensure correct installation, use, handling and maintenance of the machine. -
Page 7: General
Company address: Ellehammervej 14 DK-9900 Frederikshavn THE MACHINE’S DESIGNATION 2.2. The machine’s complete designation is PowerFlow RAPID or MultiFlow RAPID. 2.3. MACHINE PLATE The machine plate is situated on the front of the machine: Figure 1: Location of machine plate... -
Page 8: Machine Markings
2.4. MACHINE MARKINGS The machine is equipped with the following safety markings: • Hand crush hazard symbol • Max. air pressure on the Flex block RAPID FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 9: Overview And Application
The machine may only be used for these exact purposes. PowerFlow RAPID has a fiber/cable OD of 5.5-25 mm and a duct size OD of 10-63 mm*. MultiFlow RAPID has a fiber/cable OD of 5.5-32 mm and a duct size OD of 10-63 mm*. -
Page 10: Warning - Foreseeable Misuse
The machine is not to be used for any other purpose than those provided above *Standard duct size OD for PowerFlow RAPID and MultiFlow RAPID: 14-60 mm. Custom duct size OD for PowerFlow RAPID and MultiFlow RAPID: 10-13 mm & 61-63 mm. 3.3. -
Page 11: Physical Dimensions In Metric Units
P a g e | 11 3.4.1. PHYSICAL DIMENSIONS IN METRIC UNITS Machine: Hydraulic control unit: PowerFlow RAPID: MultiFlow RAPID: Control unit Length: 950 mm Length: 1050 mm Length: 260 mm Width: 400 mm Width: 400 mm Width: 230 mm... -
Page 12: Hydraulics
Etc.) and controls. Operation and storage limits: Ambient temperatures -5 °C to 40 °C Relative humidity (non-condensing) Min. 10 % RH Max. 80 % RH FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 13: User Interface
Releases air pressure from the duct and blowing chamber before opening the Flex block. Picture shows the OPEN position, turn • anticlockwise to close. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... - Page 14 Rotate anticlockwise to move top chain up • and away from bottom chain. Manometer • Provides readout of currentl pressure in flex block RAPID. • Maximum pressure 16BAR/230 PSI. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
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Page 15: Machine Assembly And Adjustment
The O-ring should be adjusted depending on the adaptor and duct size. Cable sealings x3 Duct holder insert Duct holder insert Duct holder Adaptor (bottom) FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... - Page 16 (approximately 2 mm). Make sure that the nylon guides do NOT touch the chains. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
- Page 17 • The digital distance and speed counter is pre- mounted on the inlet. Nylon guides for microduct Rollers FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
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Page 18: Safety And Residual Risks
If the below test limits are exceeded, consider the safety features to invalid and unable to protect operators from the hazards of the machine. Safety features must be tested several times a year. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... -
Page 19: Safety Measures, To Be Taken By The User
4.2.1. CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) During daily use: The designated PPE must always be used in accordance with Fremco A/S’ guidelines and safety data sheets and according to the applicable national regulations. • PPE, in the form of safety glasses and safety shoes must be used during daily operation of the machine. -
Page 20: Handling Of Dangerous Substances And Materials
• The safety glasses and gloves are worn when connecting and disconnecting hydraulic components • Protective glasses and protective gloves are worn when servicing hydraulic components. • All machine components and energy supplies have been correctly installed. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 21: In Case Of Emergency
2. Disconnect all power sources (compressor and power pack) 3. Call for help 4.2.6. VIOLATION OF SAFETY REGULATIONS Any violation of the safety regulations can result in serious personal injury and possible machine damage. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 22: Training
Maintenance personnel must have read and understood the operating manual, workplace instructions, etc. Before starting work, maintenance personnel must be instructed in the machine’s safety. New maintenance personnel must be trained by an experienced colleague. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 23: Operation
When in close proximity to machine, operators must be extra aware of the machine’s movement. 6.3. ENERGY SUPPLY CONNECTION/DISCONNECTION AIR/WATER DISCONNECTED AIR/WATER CONNECTED FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... - Page 24 Use the hand knobs to adjust the maximal speed. Turning the hand knob clockwise decreases the speed and torque. Turning the knobs anticlockwise increases the maximum speed and torque. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 25: Feeding/Removing Products
To apply air to the machine and Flex block RAPID, gradually turn the air valve gradually on. Never supply compressed air to an open Flex block RAPID. AIR ON AIR CLOSED FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 26: Maintenance, Troubleshooting And Repair
During daily operation, the operators must not handle tools or spare parts near the machine. Operators must also keep the area adjacent to the machine clear of people and objects that may cause operators to slip and fall or to get tangled and caught in the machine. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... -
Page 27: Corrective Maintenance
7.3. SERVICE AND REPAIR ADDRESS In the case of defects or need for repairs, please contact either the designated reseller in your country or Fremco for help. Company name: Fremco A/S Address:... -
Page 28: Disconnection And Depressurization Of Energy Sources
• Now disconnect the hydraulic and pneumatic quick couplings. Vent valve Main valve Joystick Power connections Air/water coupling: Hydraulic coupling: FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 29: Maintenance Schedule
3 Check the gaskets in the case of excessive wear PPE for inspection and maintenance * Gloves for protection against hydraulic fluids and lubricating oil * Safety glasses FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 30: Visual Inspection
* Gloves for protection against hydraulic fluids and lubricating oil * Safety glasses Annual inspection and maintenance Annual inspection and maintenance must be performed by Fremco or another qualified service partner before startup and with energy sources disconnected (quick couplings) # Task... -
Page 31: Chain Support Rail
This test should be performed in the middle of the machine. When adjusting the chain, remember to tighten the screws evenly to ensure that the shaft is perpendicular to the chain and chain support rail. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... -
Page 32: Chains And Sprocket Wear
• The chain teeth of the sprockets are clearly and visibly deformed It is always recommended to replace the chain and sprockets together with chain support rail. Pictures of chains and chain parts that exceed reasonable wear: Chains: FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 33: Spindle Lubrication
• Pump grease into the two grease nipples using a suitable grease gun. Use one or two pumps for each nipple FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416... -
Page 34: Spare Parts
Chains and support rails The chain and support rails are available in multiple sizes. Spare parts can be ordered through the designated reseller in your country. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... - Page 35 This part is used for relining with the MultiFlow RAPID Relining, and is available in multiple sizes. Spare parts can be ordered through the designated reseller in your country FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
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Page 36: Blowing Techique
BEFORE FIBER BLOWING 1. Check the compressor air levels. It is important to have enough air (at least 10 bar with the larger machines)* PowerFlow RAPID & MultiFlow RAPID o Airflow: 8000-12000 l/min o Pressure: 8-12 bar *Never exceed the recommended air pressure 2. -
Page 37: Initiating Fiber Blowing
C) Apply the air in ¼ amounts as the speed is decrease. D) Reduce speed in cases of obstacles during full airflow. 3. Reduce speed in case of obstacles during full airflow FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 38: Use Of Compressed Air For Fiber Blowing
Check continuously that the drum(s) is turning smoothly. If not, check the following: • Is there sufficient air pressure in the microduct(s)? • Is there sufficient water pressure and flow= • Is there sufficient pressure on the top chain on the microduct(s)? FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 39: Cessation Of Use
The machine must not be disposed of as unsorted household waste. Use the local WEEE collection points to dispose the machine and make sure that all relevant provisions are complied with. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK... -
Page 40: Ec Declaration Of Conformity
Ellehammervej 14 Postal code and city DK-9900 Frederikshavn Hereby declares that machine type: - PowerFlow RAPID/MultiFlow RAPID Has been produced in accordance with the following EU directives: 2006/42/EC Machinery directive with the employment of the following harmonized standards: EN ISO 4413... -
Page 41: Appendixes
P a g e | 41 11. APPENDIXES 11.1. HYDRAULICS SCHEMATICS FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 42: Pneumatics Schematics
P a g e | 42 11.2. PNEUMATICS SCHEMATICS FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK... -
Page 43: Drawings Of Mechanical Construction
P a g e | 43 11.3. DRAWINGS OF MECHANICAL CONSTRUCTION FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
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