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Fremco PicoFlow RAPID Operating Manual

For fiber dimensions 0.8-3.0 mm
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Valid from 01.01.2025 | Rev. 1.1
From Serial No. 9328.3023
PicoFlow RAPID
For fiber dimensions 0.8-3.0 mm
Operating manual
Responsible manufacturer: Fremco A/S
Machine: PicoFlow RAPID
This is the original operating manual for PicoFlow RAPID from Fremco.
FREMCO A/S
ELLEHAMMERVEJ 14
|
DK9900 FREDERIKSHAVN, DENMARK
|
VAT NO.: DK30815416
TELEPHONE +45 7230 1213
|
SALES@FREMCO.DK
|
WWW.FREMCO.DK
THIS MATERIAL IS COPYRIGHT PROTECTED

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Summary of Contents for Fremco PicoFlow RAPID

  • Page 1 PicoFlow RAPID For fiber dimensions 0.8-3.0 mm Operating manual Responsible manufacturer: Fremco A/S Machine: PicoFlow RAPID This is the original operating manual for PicoFlow RAPID from Fremco. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 2: Table Of Contents

    MAINTENANCE .......................24 CLEANING .......................25 TROUBLESHOOTING ....................25 DISPOSAL OF MACHINE AND PARTS ..............26 ACCESSORIES ......................27 EC DECLARATION OF CONFORMITY ..............28 UKCA DECLARATION OF CONFORMITY ..............29 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
  • Page 3 Choosing a fiber blowing machine is a big decision and ensuring its durability is crucial for your business. Fremco now offers an exclusive 3-year extended warranty included in the purchase of your Fremco fiber blowing machine. This warranty gives you peace of mind, knowing that your fiber blowing investment is protected for the long run.

  • Page 4: Introduction

    P a g e | 4 of 29 1. INTRODUCTION Original instructions These instructions are Fremco A/S’ original instructions for the PicoFlow RAPID (hereafter called the machine). Purpose The purpose of these instructions is to ensure the correct installation, use, handling, and maintenance of the machine.

  • Page 5: Safety Instructions

    Only use drill machines with manual hold to drive operation. WARNING: Use of locking mechanism on the drill machine disabling the need for operator input is not allowed. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 6 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 7: General Information

    Company address: Ellehammervej 14 DK-9900 Frederikshavn THE MACHINE’S DESIGNATION 3.2. The machine’s complete designation is PicoFlow RAPID. 3.3. MACHINE PLATE The machine plate is situated on the front of the machine: Content of the Marking Plate Placement of the Marking Plate...

  • Page 8: Application

    The fiber blowing machine is constructed for blowing fiber into microducts within the FTTH segment. Fremco does not recommend or support the use of the machine in other applications. Always use adaptor plates designed for the actual diameter of fiber and duct. The adaptor plates are marked with the size for which they are intended.

  • Page 9: Technical Specifications

    P a g e | 9 of 29 3.5. TECHNICAL SPECIFICATIONS These specifications cover the PicoFlow RAPID fiber blowing machine. PicoFlow RAPID Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No................................... 101-231211100 Fiber diameter ................................... 0.8-3 mm Duct diameter ................................. 3-12.7 mm Blowing distances .............................

  • Page 10: Machine Overview - Technical Drawings

    P a g e | 10 of 29 MACHINE OVERVIEW – TECHNICAL DRAWINGS 3.6. Clamping Handle Follower Wheel Adaptor Plates Drive Wheel Inlet Guides FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
  • Page 11 P a g e | 11 of 29 Pressure Gauge Lid Closing Knobs Quick Connect air Coupling Shaft for follower Connection point for wheel drill adaptor FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 12: Content Of The Box

    P a g e | 12 of 29 3.7. CONTENT OF THE BOX FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 13: Transportation, Handling And Storage

    If needed a moist absorber may be placed in the box. There are no components that must be lubricated before storage. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 14: Mounting

    5. MOUNTING Make sure to create a stable platform before blowing. It is recommended to place the PicoFlow RAPID on a tripod or similar device that can hold the machine during use. Please see the section on Accessories on page 11 for further information.
  • Page 15 P a g e | 15 of 29 Connection for quickconnect air supply FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 16: Factory Settings

    | 16 of 29 6. FACTORY SETTINGS The machine is delivered ready to run. There is no requirement for adjustments or calibration before being put into service. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 17: Running The Fiber Blowing Machine

    Ensure that the clamping force is adjusted so the cable can slip when the wheels are blocked. Mount the duct over the fiber and into the adaptor plate. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 18 Connect the air supply control unit to the machine and connect the air supply to the air control supply control unit. The PicoFlow system is now ready to blow fiber. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 19: Fiber Protection

    7.2. FIBER PROTECTION The PicoFlow RAPID does not offer any automated Fiber protection systems. The operator is required to monitor the process and ensure continuous cable movement. To best ensure that the cable is moving according to the driven wheel, monitor the follower wheel and the cable.

  • Page 20: Adaptor Plates And Duct Adaptors

    Adaptor Box with room for six duct adaptor kits Many different sizes of adaptor plates and duct adaptors for many different combinations of fiber and duct. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 21: Choosing The Correct Adaptor Plates

    • Choose the correct size of duct adaptor for the duct. • Mount duct adaptors in both adaptor plates. • Carefully press in the duct adaptors. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 22 • Like the adaptor plates, the inlet guides must be at least 0.2 mm larger than the fiber. Example: If the fiber is 1.1 mm, choose 1.3 mm inlet guides. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 23 • Click the Top adaptor plate and Inlet into position in the lid • Click the bottom adaptor plate and Inlet into position in the Body. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 24: Maintenance

    After service ensure that the guidelines in 12 DISPOSAL OF MACHINE AND PARTS are followed FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 25: Cleaning

    Before storing the machine after cleaning, ensure that the machine is dry. TROUBLESHOOTING Follow the troubleshooting guide when problems occur. Also find training in Fremco’s Online Training Academy, by using the QR code on the front of the machine. Error...

  • Page 26: Disposal Of Machine And Parts

    The machine is not produced with any dangerous substances or oils. Use the proper local waste handling system and be aware of compliance with all local regulations. In case of doubt seek assistance with your local Fremco Reseller WARNING: Improper disposal of materials may damage the environment...

  • Page 27: Accessories

    Valve for reverse airflow For the removal of fiber from a duct, use the valve to blow compressed air through the duct so that the fiber can be pulled out. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 28: Ec Declaration Of Conformity

    Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that. 101-231211100 PicoFlow RAPID fiber blowing machine Is manufactured in conformity with the EC Directives EC Directives: 2006/42/EC – the Machinery Directive The directive has the dual aim of harmonizing the health and safety requirements applicable to machinery based on a high level of protection of health and safety while ensuring the free circulation of machinery on the EU market.

  • Page 29: Ukca Declaration Of Conformity

    Fremco A/S Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that. 101-231211100 PicoFlow RAPID fiber blowing machine from Serial No. 9328.3023 Is manufactured in conformity with. UK Directives: 2008 No. 1597 – Supply of Machine (safety) Regulations 2008 The purpose of the legislation is to ensure safe machinery is placed on the market or put into service by requiring manufacturers to show how their machinery meets the ‘essential health and safety requirements’.