1. Manuals
  2. Brands
  3. Fremco Manuals
  4. Industrial Equipment
  5. DuctRod RAPID
  6. Operating manual

Fremco DuctRod RAPID Operating Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Valid from 19.04.2022 | Rev. 1.0
From Serial No. 9328.5108
DuctRod RAPID
For rod pushing
Operating Manual
Responsible manufacturer: Fremco A/S
Machine: DuctRod RAPID
This is the original operating manual for DuctRod RAPID from Fremco.
ELLEHAMMERVEJ 14
|
DK9900 FREDERIKSHAVN, DENMARK
TELEPHONE +45 7230 1213
|
VAT NO.: DK30815416
|
SALES@FREMCO.DK
|
WWW.FREMCO.DK
THIS MATERIAL IS COPYRIGHT PROTECTED
FREMCO A/S

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the DuctRod RAPID and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Fremco DuctRod RAPID

Summary of Contents for Fremco DuctRod RAPID

  • Page 1 From Serial No. 9328.5108 DuctRod RAPID For rod pushing Operating Manual Responsible manufacturer: Fremco A/S Machine: DuctRod RAPID This is the original operating manual for DuctRod RAPID from Fremco. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 2: Table Of Contents

    2.2. 2.3. MACHINE PLATE ......................6 2.4. MACHINE MARKINGS ....................7 TECHNICAL SPECIFICATIONS................... 8 3.1. DUCTROD RAPID ......................8 SAFETY AND RESIDUAL RISKS ................10 4.1. BUILT-IN SAFETY MEASURES ................. 10 4.1.1. SAFETY FUNCTIONS ....................10 4.2. WARNING - FORESEEABLE MISUSE ............... 11 4.3.
  • Page 3 EC DECLARATION OF CONFORMITY ..............35 UKCA DECLARATION OF CONFORMITY ..............36 APPENDIXES ......................37 12.1. HYDRAULICS SCHEMATICS ..................37 12.2. DRAWINGS OF MECHANICAL CONSTRUCTION ............. 38 FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...
  • Page 4 We offer a unique service agreement with up to 60 months warranty on all our fiber blowing machines*, securing quality service of your machine from day one. When you purchase your Fremco fiber blowing machine, you automatically get 12 months factory warranty. Within the month of your purchase, you can purchase a service agreement with extended warranty from our webpage and obtain the best cost-beneficial warranty in the business.

  • Page 5: Introduction

    P a g e | 5 of 38 INTRODUCTION Original instructions These instructions are Fremco A/S original instructions for the DuctRod RAPID (hereafter called the machine). Purpose The purpose of these instructions is to ensure correct installation, use, handling and maintenance of the machine.

  • Page 6: General

    Fremco A/S Company address: Ellehammervej 14 DK-9900 Frederikshavn THE MACHINE’S DESIGNATION 2.2. The machine’s complete designation is DuctRod RAPID. 2.3. MACHINE PLATE The machine plate is situated on the front of the machine: Figure 1: Location of machine plate FREMCO A/S...

  • Page 7: Machine Markings

    P a g e | 7 of 38 2.4. MACHINE MARKINGS The machine is equipped with the following safety markings: • Hand crush hazard symbol FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 8: Technical Specifications

    P a g e | 8 of 38 TECHNICAL SPECIFICATIONS 3.1. DUCTROD RAPID Manufacturer Fremco A/S Ellehammervej 14 9900 Frederikshavn Denmark Item No....................................101-220106001 Rod diameter ....................................9-25 mm Duct diameter ....................................10-40 mm Pushing distance ..............................Up to 500 m (1640 ft) Operating speed ..............................
  • Page 9 Filtrated to below 25 μm NOISE Airborne noise emitted by the machine: Measured sound pressure level: 85 dB(A) Observe Airborne Noise emitted by the connected hydraulic power pack. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 10: Safety And Residual Risks

    These safety features must always be active and must not be overridden and guard may not be removed. Shut-off valve: The machine is equipped with a quick coupling to enable the quick release of the hydraulic system. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 11: Warning - Foreseeable Misuse

    4.3.1. CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) During daily use: The designated PPE must always be used in accordance with Fremco A/S guidelines and safety data sheets and according to the applicable national regulations. • PPE, in the form of protective glasses and protective shoes must be used during daily operation of the machine.

  • Page 12: Handling Of Dangerous Substances And Materials

    • Maintaining liquid-filled components • Handling hoses/couplings containing liquid, etc. Disposal of products and other waste must be done in accordance with the guidelines for the materials in question. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 13: Residual Risks

    4.3.5. IN CASE OF EMERGENCY In case of emergency, follow these three steps: 1. Turn off the machine 2. Disconnect all power sources (power pack) 3. Call for help FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 14: Violation Of Safety Regulations

    P a g e | 14 of 38 4.3.6. VIOLATION OF SAFETY REGULATIONS Any violation of the safety regulations can result in serious personal injury and possible machine damage. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 15: Overview And Application

    | 15 of 38 5. OVERVIEW AND APPLICATION 5.1. GENERAL DESCRIPTION The machine consists of: • Hydraulic control valve unit • DuctRod RAPID unit: o Inlet with analog counter o Chain drive unit o Rod guide connection block o Clamping unit • Trolley...

  • Page 16: The Machine's Purpose And Intended Use

    5.2. The machine is constructed for rod pushing and pulling. Rods are only to be pushed in subterrain ducts. The DuctRod RAPID may be used to pull rods with attached roping, micro ducts, and optical fiber cables. The DuctRod RAPID is intended for use with glass fiber rods.
  • Page 17 Maintenance and replacement of machine parts and safety-related components must be carried out on a routine basis. This must be done in accordance with the operating instructions of the individual components. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 18: User Interface

    Readout 1 shows the total length of fiber passing the counter. The counter is bidirectional and will • count both forward and backwards movement. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 19: Machine Assembly And Adjustment

    Opening and closing the rod connection To open the rod connection, unscrew the two hand knobs (Picture 1). The two hand knobs can now be removed (Picture 2). FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 20 Slide it in until the hole is visible and you can push the locking split through (Picture 3). Push the locking split with chain attached through the hole (Picture 4). FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 21 Duct holder The machine comes with 25 mm duct holder inserts but it is also possible to purchase other sizes. Inlet with analog counter FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 22: Training

    Before commencing service or maintenance, maintenance personnel must be instructed in the machine’s safety. New maintenance personnel must be trained by an experienced colleague. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 23: Operation

    When near machine, operators must be extra aware of the machine’s movement. When used in public areas, public access must be restricted. 7.3. ENERGY SUPPLY CONNECTION/DISCONNECTION HYDRAULICS DISCONNECTED HYDRAULICS CONNECTED FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 24: Feeding/Removing Products

    In case of a stuck rod, which is non-retrievable, the rod can be removed from the machine without the need to cut or unwind the rod. Simply open the duct holder, open the chain drive and open the rod guide connection and remove the rod. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 25: Maintenance, Troubleshooting And Repair

    If the machine produces noise, unusual vibrations etc., locate the fault and rectify it. If this is not possible, contact maintenance personnel. Parts and components should only be replaced with original Fremco parts and be installed by trained personell. FREMCO A/S...

  • Page 26: Repair

    • Verify that there is no residual pressure in the system. This is verified by reading the manometer on the hydraulic control unit on the DuctRod RAPID. If manometer is present on the hydraulic power pack, also verify that there is no residual pressure in the hydraulic power pack.

  • Page 27: Maintenance Schedule

    PPE for inspection and maintenance * Gloves for protection against hydraulic fluids and lubricating oil * Protective glasses * Protective shoes FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...
  • Page 28 * Gloves for protection against hydraulic fluids and lubricating oil * Protective glasses * Protective shoes Annual inspection and maintenance Annual inspection and maintenance must be performed by Fremco or another qualified service partner before startup and with energy sources disconnected (quick couplings) # Task Instructions...

  • Page 29: Visual Inspection

    Spray a thin coat of chain lube between the chain and chain support rail, along the full length of the support rail and on both sides of chains (top and bottom). ´ FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 30: Chains And Sprocket Wear

    • The chain teeth of the sprockets are clearly and visibly deformed It is always recommended to replace the chain and sprockets together with chain support rail. Pictures of chains and chain parts that exceed reasonable wear: Chains: FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 31: Spindle Lubrication

    • Pump grease into the two grease nipples using a suitable grease gun. Use one or two pumps for each nipple FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...

  • Page 32: Wear And Tear Parts

    This should be checked during the daily, weekly, monthly, or annual inspection and maintenance of the machine. Rod protection Rod protection parts are available at Fremco. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416...
  • Page 33 | 33 of 38 Chains and support rails Chains and support rails are available. Wear and tear parts can be ordered through the designated reseller in your country. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 34: Cessation Of Use

    The machine must not be disposed of as unsorted household waste. Use the local WEEE collection points to dispose the machine and make sure that all relevant provisions are complied with. FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK...

  • Page 35: Ec Declaration Of Conformity

    Fremco A/S Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that 101-220106001 DuctRod RAPID For Rod Pushing and Pulling From serial No. 9328.5108 is manufactured in conformity with the EC Directives EC Directives: 2006/42/EC – the Machinery Directive The directive has the dual aim of harmonising the health and safety requirements applicable to machinery on the basis of a high level of protection of health and safety, while ensuring the free circulation of machinery on the EU market.

  • Page 36: Ukca Declaration Of Conformity

    Ellehammervej 14 DK-9900 Frederikshavn Denmark We hereby declare that 101-220106001 DuctRod RAPID for Rod Pushing and pulling Is manufactured in conformity with UK Directives: 2008 No. 1597 – Supply of Machine (safety) regulations 2008 The purpose of the legislation is to ensure safe machinery is placed on the market or put into service by requiring manufacturers to show how their machinery meet the ‘essential health and safety requirements’...

  • Page 37: Appendixes

    P a g e | 37 of 38 12. APPENDIXES 12.1. HYDRAULICS SCHEMATICS FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

  • Page 38: Drawings Of Mechanical Construction

    P a g e | 38 of 38 12.2. DRAWINGS OF MECHANICAL CONSTRUCTION FREMCO A/S ELLEHAMMERVEJ 14 DK9900 FREDERIKSHAVN, DENMARK VAT NO.: DK30815416 TELEPHONE +45 7230 1213 SALES@FREMCO.DK WWW.FREMCO.DK...

Table of Contents