1 INTRODUCTION 1�1 Overview 1�2 Intended Use And Foreseeable Misuse Congratulations on your choice of a Baumalight The brush mulcher is designed to be used Brush Mulcher to complement your mulching by experienced operators, trained in the safe operation. This equipment has been designed and...
2 SAFETY 2�1 Safety Alert Symbol And Safety 2�2 Operational Hazards Words You must read, understand and follow the WARNING instructions given operating unit manufacturers, as well as the instructions in this Prevent serious injury or death� manual. Read and understand this manual before The safety information in this manual is denoted operating brush mulcher�...
Additional information platform. may be found at: www.asae.org or www.osha.gov. • NEVER allow passengers on brush mulcher. If you do not understand any part of this manual, contact Baumalight at 866-820-5603. Lower Operating Speed • Lower operating speed...
Avoid Rollover Detach Brush Mulcher Safely Detach brush mulcher on a firm and level surface. The equipment may rollover, resulting in death or Brush mulcher may fall over if detached on sloping serious injury. To help prevent rollover: or soft surface. Be sure people, livestock and pets •...
Avoid Loud Noise Avoid High Pressure Fluids ^ WARNING WARNING Prolonged exposure to loud noise can Pressurized fluids can penetrate the cause impairment or loss of hearing� skin� Wear a suitable hearing protective Hydraulic hoses can fail from age, device such as earmuffs or earplugs damage and exposure�...
Engage parking brake� Do not make unauthorized modifications. Contact Turn engine off and remove key� Baumalight at 866-820-5603 before you weld, cut/ drill holes, or make any other modifications. Place “Do Not Operate” tag on control Always use Baumalight replacement parts.
3 SAFETY SIGNS The two and four panel safety decals are pictorial A. D005253 ^ WARNING - Pressurized fluid and have a yellow background. The panel with a hazard. Pressurized fluids can penetrate the triangle indicates the potential hazard. The panel skin.
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C. D005252 ^ WARNING - Read and understand E. D005120 ^ WARNING - Rotating parts safety signs on the machine and operating hazard. Do not reach into machine. Keep away instructions in this manual before operating from machine. machine. D005129 D005125 F.
Disconnect and lock out power source before disconnecting and/or connecting Baumalight recommends this be done by the hydraulic hoses� Dealer or Territory Sales Rep. The mulcher is equipped with short hoses that WARNING are connected to the hydraulic motor.
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Loosen nut (B). Tighten nut (G) and check pressure. Adjust again if necessary. For high speed setting (1st speed), 1900 RPM is recommended. To adjust high speed, turn Install or close all covers. nut (C). For low speed high torque setting (2nd speed), 1750 RPM is recommended.
5 OPERATION 5�1 Preparation For Use Note: Always keep the weight of the machine in WARNING mind. Never position body in line of impact. Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer�...
5�2 Pre-Operation Check List Check-mark Check these items: Frequency Verify that mulcher is properly attached to skidsteer. Each operation. Verify that hydraulic hoses are connected to skidsteer Each operation. hydraulic couplers. Check for entangled material on rotor. Each operation. Verify all guards, doors and covers are installed and secured. Each operation. Verify cutting teeth on the rotor are tight.
5�3 Machine Components Dashed line indicates item hidden from view unless cover is removed. A. Spring Loaded Hose Support B. Hydraulic Motor C. Case Drain Burst Disk D. Hydraulic And Case Drain Pressure Gauges E. Quick Attach F. Chain Curtain G.
5�4 Attach To Skidsteer 5�5 Detach From Skidsteer WARNING WARNING To prevent injury or machine damage Prevent serious injury or death caused put transmission in “Park”� by unexpected movement: Park skidsteer on a level surface� 1� Never position yourself between Engage skidsteer park brake�...
5�6 Transporting 5�7 Carbide Teeth Break-In 1. Verify all reflectors and Slow Moving Vehicle During the first few hours of use, avoid hitting (SMV) sign are visible. stones as much as possible to allow the carbide teeth (A) to wear slightly. This can be done by 2.
5�8 First Time User Tips • First, operate all functions in a clear area with skidsteer at idle speed to get a good feel for the controls before you actually move into any brush. • Choose low density brush and move into it slowly, do not expect to get the first area done fast.
5�9 Field Operation WARNING WARNING Drilling, sawing, sanding or machining Prevent serious injury or death caused wood products can expose you to wood by unexpected movement: dust, a substance known to the State of Park skidsteer on a level surface� 1�...
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WARNING WARNING Wear an approved dust mask or Never approach brush mulcher before respirator� cutting wheel has come to a complete stop� Follow local, state federal regulations� 6. Monitor pressure gauge closely during startup and throughout the cutting process. 1. Attach brush mulcher to skidsteer. See Attach Brush Mulcher in this section.
5�10 Clearing Jams If the rotor stalls, stop rotor motion, raise slightly and try again. 1. If still stalled, lower unit so teeth tips dig slightly into sod, a log or stump. 2. Reverse hydraulic flow to mulcher. Reversing the flow does not power the rotor in the reverse direction, it only opens the hydraulic lock on the rotor.
6 SERVICE And MAINTENANCE 6�1 Maintenance Maintenance Chart General Inspection Inspect the unit for any buildup of contamination Daily (dirt, stones, etc.). Cutting Teeth The teeth bolts must be retighten every ten First hour of use. minutes for the first hour of use on a new mulcher.
6�3 Check Belt Tension 1. Lower mulcher to ground. 2. Set parking brake, stop engine and remove key. WARNING Moving parts can crush and cut� Keep clear of moving components� Follow lockout procedure before servicing� 3. Remove inspection cover (A). 4.
6�4 Replace Belt 1. Lower mulcher to ground. 11. Align pulley holes with non threaded holes in hub (H) and install bolts (F). 2. Set parking brake, stop engine and remove key. 12. Place a straight edge on drive pulley and rotor pulley.
5. Remove socket head cap screw (B) and tooth (A). Install new tooth. 6. Tighten socket head cap screw (B) to 170 lb/ft (231 Nm) of torque. Note: Parts breakdown can be found on Baumalight’s website. www.baumalight.com 900 Series Teeth 700 Series Teeth 1100 Series Teeth...
6�6 Zero Leak Case Drain Relief Valve The mulcher is equipped with a case drain line that NOTICE is to be routed to the skidsteer hydraulic reservoir. Environmental hazard� It is normal for a hydraulic motor to have a slight amount of internal leakage.
6�7 Lubricate Rotor Bearings The bearings are factory lubricated with a lithium or lithium complex base grease which is suitable for most applications. Select a grease that is compatible with a lithium or lithium complex grease. The bearings should contain as much grease as speed will permit.
7 TROUBLESHOOTING PROBLEM CHECK SOLUTION Rotor does not spin. Check drive belt. Replace belt if damaged or broken. Rotor jammed. Remove material from rotor. See Clear- ing Jams. Low oil level. Check oil level in skidsteer. Add if necessary. Low oil flow. Check flow control on skidsteer.
8 STORAGE 8�1 Storing Mulcher 8�2 Removing Mulcher From Storage 1. Review Operator’s manual check 1. Store mulcher in a dry place. adjustments. 2. Clean mulcher thoroughly. Dirt and wood chips 2. If parts have been replaced, verify they run will draw moisture and cause rust.
Replacement of individual parts vs. assemblies are at the discretion of the manufacturer. Baumalight products when purchased new are automatically registered for warranty on the date of purchase. Warranty claims must include the bill of sale to the original purchaser.
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For parts, specifications and the latest machine information please visit our website. www�baumalight�com MTB MFG INC. CORPORATE HEADQUARTERS 4575 Powell Rd., Wallenstein, Ontario Canada N0B 2S0 Phone - 519.698.9864 Toll Free - 866.820.5603 Fax - 519.698.1087 www�baumalight�com...
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