IDEAL APP SPEC Pak Assembly Instructions

SPEC Pak High Power Shell Kit:
®
Inline Receptacle
Included Component
You will need: - Wire Stripping Tool
Step 1 Slide PG Gland assembly onto wires (See Figure 1)
• Pull approximately 14 inches (355 mm) of wire through the gland to allow working space.
Step 2 Cable and/or Wire Preparation
• Jacketed cable: Strip outer jacket. Strip insulation from discrete wires (See Table 1
& Figure 2)
• Discrete wires: Strip insulation from discrete wires (See Table 1 & Figure 2)
Caution: Do not damage copper conductors when stripping wires
Table 1
Powerpole Contacts
®
Outer Jacket – 4" [102 mm]
Contact
"X"
Series
PP75 9/16" (14.5 mm)
PP120 15/16" (24.0 mm)
PP180 1-1/8" (28.6 mm)
Step 3 Secure body of PG Gland to Receptacle Shell
• Apply a generous bead of Permabond 941 or Loktite 411 to the center of the gland
thread and rotate the gland body to insure full coverage. Work quickly. The adhesive
sets quickly.
• Hand tighten body of PG Gland to the Receptacle Shell until snug, tighten 1/8 - 1/4
turn with spanner or crescent wrench
Caution: Do NOT over tighten the sealing gland body to the shell. Do NOT tighten the
sealing nut at this time.
Step 4 Contact Termination
• Insert wire into crimp barrel to the full depth
• Visually verify that all strands are inserted into the barrel
• Follow the appropriate crimp instructions which are included with the crimp tools
and/or at www.andersonpower.com
Caution: Keep all Powerpole
Improper crimping my produce high resistance or contact distortion.
Tool PN Tool Type
1309G4 Hand
1368 Die-less Hydraulic
1368 Die-less Hydraulic
PM1000G1 Hand
SPEC Pak High Power Inline Receptacle
®
Assembly Instructions For 2, 3 & 6 Position
Holder Set
Included Component
- APP Crimp Tool, See Section 2
PowerMod Signal Contacts
®
Outer Jacket – 5.5" [139.7 mm]
Wire Insulation
Contact OD < Barrel ID
Pins 0.18" (4.5 mm)
Sockets 0.21" (5.5 mm)
contacts parallel to each other while crimping jacketed cable.
®
Contact Series
PP75
PP120
PP180
Auxiliary
(PowerMod )
®
#8 x 5/8 Screw
Included Component
- Phillips Head Screw Driver
Wire Insulation
OD < Barrel ID
0.24" (6.0 mm)
0.28" (7.0mm)
Contact
5900, 5952 or 5915
1319, 1319G4, 1319G6, 1323G1, 1323G2
1328G1, 1328G2, 1347, 1348, 1382, 1383, 1384
PM16P12S30, PM16P1416S30, PM16P1620S30,
PM16P2024S30, PM16S12S32, PM16S1416S32,
PM16S1620S32 or PM16S2024S32
Gland Assembly
Optional Component
- 8 Screws, Size #10 or M5
Figure 1
X
Figure 2
Figure 3
For additional tools see data sheet
or www.andersonpower.com.
PG Gland Sealing Nut
Power Contact
Signal Contacts