IDEAL APP PM1000G1 Assembly Instructions

1x4 Auxiliary Connector Assembly Instructions
Four Pole Connector with Single Piece Housing for use in SBE®, SBX® and SBO®
For installation by a qualified electrician in accordance with national electrical codes and the following
instruction. The suitability of this type of termination must be evaluated by the Underwriter's Laboratories,
Inc. and the Canadian Standard Association for the end use application.
Assemble contacts to cables according to the equipment manufacturer's assembly instructions. The following
is supplied as a reference.
Crimp- Hand tool
Contact Insertion*
Contact Extraction
Step 1:
Strip cables to dimensions in table below.
Contact Type
Aux. Pin
Aux. Socket
Aux. Pin
Aux. Socket
Please note that instructions are included with each crimp tool for terminating specific contacts. Use of crimp tools not
approved by Anderson Power Products can affect UL and CSA approval
Step 2:
*Crimp or solder contacts to cable following crimp tool instructions or recommended soldering
techniques.
Recommended Soldering Techniques
Use rosin flux solder only. Wrap cable strands. Melt solder into well, then heat and insert stripped cable.
Continue heating well until solder flows into wire, being careful not to over flow onto contact surfaces.
DO NOT SOLDER DIP CONTACTS. Cable clamps or cable ties are required for solder
Spec No: 1S6810, Rev : 0
Release Date: 6/4/2019
Spec Type: Customer
Table A: Recommended Crimp/Assembly Tools
Tool Type
#24-12 awg
#24 – 16 awg*
#24-12 awg
* when larger wires are used, the insertion tool is not needed
Table B: Cable Stripping Dimensions
Dimension "X"
IN
0.18
0.21
0.24
0.28
Author: C. Svelnis
Product Family: (G) Multipole
Page 1 of 2
housings
Wire Sizes
AWG Mm²
.5 – 4.0
.5 – 1.5mm²*
.5 – 4.0
MM
4.6
For use when wire insulation OD is
smaller than crimp barrel ID.
5.3
6.1
For use when wire insulation OD is
larger than crimp barrel ID.
7.1
.
Anderson Power Products®
13 Pratts Junction Road
Sterling, MA 01564-2305 USA
www.andersonpower.com
Tool Part
Number
PM1000G1
PM1002G1
PM1003G1
Notes
connections
Tel: 978-422-3600
Fax: 978-422-0128
ISO 9001 Certified