IDEAL APP SBS Assembly Sheet

For installation by a qualified electrician in accordance with national and local electrical codes and the
following instructions. The suitability of this type of termination must be evaluated under the applicable
safety standards for the end use application. Assemble contact to the cables according to the equip-
ment manufacturer's assembly instructions. The following instructions are supplied as a reference.
Please Note: Instructions are included with each crimp tool for terminating specific contacts. Use
APP® recommended tooling only. Alternative tools my adversely affect the performance of our con-
nectors along with UL and CSA recognition.
ASSEMBLY INSTRUCTIONS
1. Strip wire to 5/16 inches (7.9 mm) (Figure 1) taking
care to avoid nicking or cutting of wire strands.
Do not bend or twist strands too sharply.
Figure 1
TERMINATION
2. Manufacturer recommends termination by crimping.
Crimped - Insert wire to the base of contact, then crimp. Note: indentation should fall in the middle
of the barrel (see Figure 2). Use recommend crimp tools only. Crimping by other means may
disturb contact position in housing and/or produce high resistance joints.
Figure 2
W ire Size
Reeled Part Numbers
AWG mm² Plating
#16 / 20 1.3 / 0.52
#12 / 16 3.3 / 1.3
#10 / 14 5.3 / 2.1
NOTE: Insertion / Extraction tool for SBS
W ire Size Loose Piece Part Numbers
AWG mm² Plating
#16 / 20 1.3 / 0.52
#12 / 16
3.3 / 1.3
#16 / 20
1.3 / 0.52 262G1-LPBK 262G2-LPBK
3.3 / 1.3 261G1-LPBK
#12 / 16
#10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK
* All ATS applicators for APP
to have an air feed kit installed.
Notes 1. For appropriate crimping die set, see APP® website tooling chart.
Tin Silver
Plating
SBS
262G1 262G2
261G1 N/A
261G2 261G3
Mini contacts = 111038G2
™
Tin Silver
Plating
SBS Mini Loose Piece Contacts
™
N/A
1332
N/A
1331
N/A
contacts are air feed style, (except 1385870) and require the press
®
SBS™ Mini Connector
Reeled Contact Crimp Tool
APP
APP
Applicator
Press
Mini Reeled Contacts
™
115V= TE0101
TD0101
230V = TE0102
L oo s e Pi e ce C o n t act C ri mp T o o l
Hand
Pneumatic
or
Tool
or Bench Tool
1309G2
or
1309G8
N/A
1309G3
or
1309G8
Assembly Sheet
Contact AWG
262G1 18-16
262G2 18-16
1332 18-16
261G1 16-12
1331 16-12
261G2 14-10
261G3 14-10
ATS
Applicator
1385519-1
1725900-2
1385458-1
+
Die + Locator
N/A N/A
mm²
0.75-1.0
0.75-1.0
0.75-1.0
1.0-2.5
1.0-2.5
1.5-4.0
1.5-4.0
ATS Air Feed
Kit *
Press
1424266-1
Number
of Crimps
Single