Static Power iMax G User Manual

Stand-alone static transfer switch

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User Manual
Stand-alone Static Transfer Switch
STATIC POWER Pty Ltd
ABN 42 101 765 913
iSTS G R02 – User Manual
Post to:
Box 2003
Research Delivery centre
Research, VIC 3095 - Australia
Manufactured at:
5 Candlebark Court
Research, VIC 3095
Australia
Contact us:
+61 3 9437 0494
support@staticpower.com.au
www.staticpower.com.au

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  • Page 1 User Manual Stand-alone Static Transfer Switch STATIC POWER Pty Ltd Post to: Manufactured at: Contact us: ABN 42 101 765 913 Box 2003 5 Candlebark Court +61 3 9437 0494 Research Delivery centre Research, VIC 3095 support@staticpower.com.au iSTS G R02 – User Manual...
  • Page 2: Table Of Contents

    CONTENTS 1. SAFETY INSTRUCTIONS 1.1 Introduction 1.2 Transport, Storage, Unpacking 1.3 Installation 1.4 Fire Regulation 1.5 Warranty 2. SYSTEM OVERVIEW & OPERATION 2.1 Description 2.2 Overview 2.3 Operational Parameters 2.4 Line Diagram: Single Phase and 2 Phases, Common Neutral 2.5 Line Diagram: 3 Phases, Neutral available and not switched 2.6 Line Diagram: 3 Phases, Neutral switched 3.
  • Page 3 G 6.9 Output Settings 7. MAINTENANCE BYPASS 7.1 Overview 7.2 Using the OVERRIDE switch 7.3 Maintenance Bypass Procedure 7.4 Reinstatement from Maintenance Bypass Procedure 8. FAULT DIAGNOSIS 8.1 Fault Codes 8.2 Load Fault 9. RECOMMENDED MAINTENANCE SCHEDULE 10. SPECIFICATIONS iSTS G –...
  • Page 4: Safety Instructions

    1. SAFETY INSTRUCTIONS 1.1 Introduction Some aspects of this manual contents may differ to the equipment as supplied due to technical improvements, specific model variations etc. If in any doubt in respect to the procedures and safety issues consult the manufacturer and do not proceed until clarification is received.
  • Page 5: Installation

    1.5 Warranty Static Power operating through its authorised agents warrants that the standard products will be free of defects in materials and workmanship for a period of 24 months after the date of invoice, or such other period as may be specified.
  • Page 6: System Overview & Operation

    2. SYSTEM OVERVIEW & OPERATION 2.1 Description A Static Transfer Switch (STS) provides seamless switching between two power sources to provide interrupted power to a critical load. The iSTS continuously monitors the supply sources for failure or degeneration and switches automatically to the alternate source as required to protect the load against failure.
  • Page 7: Operational Parameters

    G 2.3 Operational Parameters Absolute Maximum Values Input Voltage 110V 300V /530V Load Current Up to 1600A Input Synchronisation -180° +180° Ambient Temperature 0°C +45°C Recommended Values Input Voltage 110V 177V /480V Load Current 15A* 630A to 1600A Input Synchronisation -15°...
  • Page 8: Line Diagram: 3 Phases, Neutral Available And Not Switched

    2.5 Line Diagram: 3 Phases, Neutral available and not switched 2.6 Line Diagram: 3 Phases, Neutral switched iSTS G – User Manual Page 7...
  • Page 9: Operation

    This equipment is not suitable for installation into environments that utilise RCD earth leakage detectors on the inputs of the static transfer switch. Consult Static Power for special considerations EARTH CONNECTION IS ESSENTIAL BEFORE WORKING ON CIRCUITS OR CONNECTING / DISCONNECTING SUPPLIES.
  • Page 10: Installation

    3.3 Installation ▪ The STS unit should be bolted to the floor using the provided mounting rails. The STS should have at least 100mm of space between the back, sides and any walls, with 1400mm in front of the ▪ STS, as shown in the diagram below 100mm 100mm...
  • Page 11: Cable Termination To The Ists

    G 3.4 Cable Termination to the iSTS It is important that the cables are run in accordance with any local regulations. The cable entry space may be at the top or bottom depending on the unit. The gland plate covering the cable entry space must have a hole cut into it to fit the cable runs.
  • Page 12 12. Confirm these values on the UI LCD. 13. Simulate supply failures and observe the unit transfer: ie. While on S1, fail S1; while on S2, fail S2. Observe that the STS transfers okay. 14. Review the event list. Taking note of any COMMS or SCR events. After initial power up: After a few seconds the display screen will power up and you will be prompted to enter the date and time.
  • Page 13: User Interface

    G 4. USER INTERFACE 4.1 Preferred Switch This switch allows the preferred source to be set to Supply 1, Supply 2 or None (0), which will take affect only when the preferred source is set to None (0) on the iSTS software. Refer to the Web Interface section for instructions on changing the preferred source through LAN connectivity.
  • Page 14: Remote Connection Port

    4.3 Remote Connection Port The relays can switch up to 220VDC and 250VAC up to 1A. Remote contacts are wet contacts and do not require external voltage to be applied. PINS CONNECTION FUNCTION 1 to 2 Normally Open Load Fault 3 to 2 Normally Closed Load Fault...
  • Page 15: Display Screen

    G 5. DISPLAY SCREEN 5.1 Home Screen A colour touch-screen LCD provides the user with an easy to navigate real-time information and control interface. Touch feedback is indicated by an audible ‘beep’. 5.2 Status & Alarms The Home/Status screen shows a mimic diagram and status indication as text. This is the default screen, and a period of inactivity will result in the LCD returning to this location.
  • Page 16: Manual Transfers

    5.4 Manual Transfers Press and hold the transfer button for 3 seconds to affect a transfer. This transfer touch zone can be removed if desired (to make the install more secure) via the “Control” menu and selecting the “Allow Transfer”, “OFF” option. The unit can still be transferred using the priority switch at the rear of the STS.
  • Page 17: Events

    G 5.6 Events Up to 200 events can be stored. Once the list is full, the oldest events are pushed from the bottom of the list and are replaced by any new events. See the Fault Codes section for more information.
  • Page 18: Settings

    The settings should not be changed unless the user has a full understanding of the consequences. Consult Static Power prior to changing any settings. All iSTS settings always must be wider than the source that is supplying the iSTS.
  • Page 19: Calibration

    G 5.10 Calibration This sub-menu is used to adjust accuracy of displayed variables (only ±3 volts). Follow the prompts, read the value with properly calibrated meters, and enter them into the Actual column. Parameters are set as soon as they are entered.
  • Page 20: Transient State

    Phase Break Sets the break time, in ms, that the STS will observe during a transfer while the Phase Fault condition is active. 5.12 Transient State Supply 1/2 Transient High Sets the tolerance of transient (sub cycle) voltage spike fault tolerance, as a percentage of rated voltage.
  • Page 21: Communication

    G Supply 3 Steady State High/Low Sets the tolerance of steady state over-voltage and under-voltage conditions, as a percentage of rated voltage. Supply 3 Transient High/Low Sets the transient (sub cycle) voltage spike/dip fault tolerance, as a percentage of rated voltage.
  • Page 22: Web Browser Interface

    6. WEB BROWSER INTERFACE Connecting to the LAN interface can be done two different ways with a RJ45 Cat5 Ethernet cable: To a Network hub/switch using a straight-through cable. ▪ To a PC using a cross-over cable (most PCs can now work with a straight-though cable). ▪...
  • Page 23: Connecting To The Web Server

    G 6.3 Connecting to the Web Server To use a ping test to confirm the connection on a PC, run command prompt (CMD) and type ping (space) then the IP address of the device then press enter. Entering the IP address into the web browser address bar brings up the web server home page. If the DHCP/address have not yet been registered on your network you may need to remove the cable for 5 to 10 seconds and reconnect the cable, this in turn should re-register the device on the network.
  • Page 24: Control Panel

    6.4 Control Panel On the Control Panel page, many more options become available: Viewing utilisation ▪ Ability to transfer supply ▪ Setting the preferred supply ▪ Setting the name and location information ▪ Adjusting the time and date ▪ Setting the IP address ▪...
  • Page 25 G Transferring the Supply Clicking on the “Transfer Supply” will change to the alternate supply after a few seconds refresh the browser to view the new status. If that supply is faulty the transfer will not occur. Set Preferred The iSTS will stay connected to the preferred supply until there is a failure.
  • Page 26: Email

    6.5 Email The Email tab allows you to turn on the email notification service. When a certain event occurs, the unit will send an email to notify the user. The email takes the following format: STS01 – LVL5 Supply 1 Fault - 05/05/2014 13:01:42 Server Settings This is the SMTP server that the unit will use to send the email.
  • Page 27: Advanced Settings

    G 6.6 Advanced Settings SETTINGS SCREEN NOTE: The STS has been shipped with factory defaults. These are the most reliable settings for correct stable operation. These settings should only be changed under the certain operating conditions, and it is advised that you consult with us before doing so, as wrong settings can make the system unstable and damage equipment.
  • Page 28: Input Steady State Settings

    6.7 Input Steady State Settings These figures define the upper and lower limits of deviation from the nominal voltage and current of the input power that creates the fault condition to trigger the alarm and record the event. S1 steady state high value (%) Default value of 115%, can be changed from a nominal value of 105 to 125.
  • Page 29: Input Transient Settings

    G Phase error detection break (ms) Setting this value to ‘0’ turns on the intelligent transfer delay mode where the device will automatically calculate a break time based on the degree of difference between the two supplies. For more information refer to ‘Prevention of Transformer Saturation’...
  • Page 30: Output Settings

    6.9 Output Settings Output steady state high value (%) The default value of 118%, can be changed from a nominal value from 105 to 135. This number will be set as a percentage. Averaging time constant for this parameter is defined by “Steady-state failure time” typically 1.5 seconds. Set as a percentage from nominal –...
  • Page 31 G Transfer timer The default setting value is “0” which disables this function. This parameter sets a period in seconds that the STS will undertake a test transfer to the alternate source. After a delay, the load will be returned to the original source. This function is used to test functionality and protections within the STS.
  • Page 32: Maintenance Bypass

    7. MAINTENANCE BYPASS 7.1 Overview Maintenance bypass mode allows the load to be connected to one supply without going through the power circuit of the iSTS. In this mode, transferring the load to an alternate supply is not possible. The maintenance bypass mode should only be used to select the presently operating source.
  • Page 33: Reinstatement From Maintenance Bypass Procedure

    G 4. Finally OPEN Q3 (The STS is now isolated from the output, but the critical load is supplied from the Maintenance Bypass via Q4). Then: 1. Before commencement of work on the STS it is necessary to open the incoming STS isolators Q1 and Q2. Note that dangerous voltages are still present within the STS.
  • Page 34: Fault Diagnosis

    1/2/OFF Preferred Source Set 1, 2 or none User - Manual Switch Only SCR on S1 or S2 short circuit detected on Supply Contact Static Power – Locks to safe SCR SC 1 or 2 source SCR on S1 or S2 Open circuit detected on phase Contact Static Power –...
  • Page 35: Recommended Maintenance Schedule

    Units with fans need their fans changed every 3-5 years. This may need to be sooner if the environment is ▪ bad. Contact Static Power for help with troubleshooting and parts replacement. NOTE: The user should not undertake repair procedures or gain access to the internal of the equipment. iSTS G – User Manual...
  • Page 36: Specifications

    10. SPECIFICATIONS iSTS G – User Manual Page 35...
  • Page 38 STATIC POWER Pty Ltd Post to: Manufactured at: Contact us: ABN 42 101 765 913 Box 2003 5 Candlebark Court +61 3 9437 0494 Research Delivery centre Research, VIC 3095 support@staticpower.com.au Research, VIC 3095 - Australia Australia www.staticpower.com.au...

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