Static Power iSTS G User Manual

Static transfer switch

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Model G
User Manual
Static Transfer Switch
Last Updated
23/01/19
iSTS-Model-G-User-Manual-v1

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Summary of Contents for Static Power iSTS G

  • Page 1 Model G User Manual Static Transfer Switch Last Updated 23/01/19 iSTS-Model-G-User-Manual-v1...
  • Page 2: Table Of Contents

    Contents 1 Safety Instructions ........................ 3 1.1 Introduction ..........................3 1.2 Transport, Storage, Unpacking ....................3 1.3 Installation ..........................3 1.4 Electrical Connection....................... 4 1.5 Synchronism ........................... 4 1.6 Fire Regulations ........................5 1.7 Standards Applied & Conformity ..................... 5 1.8 Warranty ..........................
  • Page 3 5.12 Transient State ........................23 5.13 Output ..........................24 5.14 Communication Settings ..................... 25 6 Web Browser Interface ....................... 26 6.1 Connecting to a PC ....................... 26 6.2 Connecting to the Web Server ....................27 6.3 Control Panel ........................28 6.4 Email .............................
  • Page 4: Safety Instructions

    1 Safety Instructions 1.1 Introduction Some aspects of this manuals contents may differ to the equipment as supplied due to technical improvements, specific model variations etc. If in any doubt in respect to the procedures and safety issues consult the manufacturer and do not proceed until clarification is received.
  • Page 5: Electrical Connection

    • When installing the STS strictly observe all information on technical data and operating conditions. Comply with all warnings, and strictly follow the procedures and practices as described in this manual. • This STS is intended to be used in a controlled indoor environment and free of conductive contaminants and protected against animal intrusion.
  • Page 6: Fire Regulations

    1.6 Fire Regulations Should a fire break out inside the system, use a fire extinguisher with CO2 or Halon. Do not inhale vapours. 1.7 Standards Applied & Conformity This equipment conforms to the following standards and EC Directives: Standards to which conformity declared: EN 60950-1 Information technology equipment Safety - General requirements EN/AS 62310.1...
  • Page 7: Warranty

    Year of CE Marking 2015/2016 1.8 Warranty Static Power operating through its authorized agents warrants that the standard products will be free of defects in materials and workmanship for a period of 24 months after the date of invoice, or such other period as may be specified.
  • Page 8: System Overview

    2 System Overview 2.1 Description A Static Transfer Switch (STS) provides seamless switching between two power sources to provide interrupted power to a critical load. The STS continuously monitors the supply sources for failure or degeneration and switches automatically to the alternate source if the load will be affected. The break in the supply transition is so short that it is not seen by the critical load.
  • Page 9: Single Line Diagram - Single-Phase 2-Pole Models

    2.2 Single Line Diagram – Single-Phase 2-Pole Models 2.3 Single Line Diagram – Three-Phase 4-Pole Models...
  • Page 10: Overview

    2.4 Overview The STS includes a mechanically interlocked maintenance bypass via a 5 x circuit breaker array. • L1, L2, L3 refers to the phases, or Lines 1,2 and 3. • N refers to Neutral • S1 and S2 refers to Supply 1 and 2. •...
  • Page 11: Installation

    3 Installation 3.1 Environment Check It is important that the STS is installed into an environment that adheres to the following set of specifications: Environmental Parameters Temperature -20°C 45° Humidity • The STS unit should be bolted to the floor using the provided mounting rails. •...
  • Page 12: Connecting To Terminals

    3.2 Connecting to Terminals It is important that the cables are run in accordance with any local regulations. The cable entry space may be at the top or bottom depending on the unit. The gland plate covering the cable entry space must have a hole cut into it to fit the cable runs. All data cable is run to the User Interface panel.
  • Page 13: Commissioning

    3.3 Commissioning Power-up Test: This section covers the steps required for the initial power up of the STS. As always care should be taken when dealing with live voltages. A test load of at least 15A is required. You can use the Commissioning Checklist to assist you. 1.
  • Page 14 Commissioning Checklist Environment Temperature Min: -20º Max: 40º Humidity Min: 5% Max: 90% IP rating Water and Dust hazards Situating Positioning Mounting Cabling Power Data Terminated Checked Power-up Test Input supplies and Breakers OFF Connect Load Turn on S1 L1 V= L2 V= L3 V= Electronics...
  • Page 15: User Interface Panel

    4 User Interface Panel 4.1 Preferred Switch This switch allows the preferred source to be set to Supply 1, Supply 2 or None (0), which will take affect only when the preferred source is set to None (0) on the STS software. Refer to the Web Browser Interface section for instructions on changing the preferred source through LAN connectivity.
  • Page 16: Remote Connection Port - High Density Da-26

    4.3 Remote Connection Port - High Density DA-26 UI Breakout The relays can switch up to 220 DC, 250 AC. Remote contacts are wet contacts and do not require external voltage to be applied. PINS CONNECTION FUNCTION 1 to 2 Load Fault 3 to 2 Load Fault...
  • Page 17: Display Screen Interface

    5 Display Screen Interface 5.1 Home / Status Screen A colour touch-screen LCD provides the user with an easy to navigate real-time information and control interface. Touch feedback is indicated by an audible ‘beep’. 5.2 Status & Alarms The Home/Status screen shows a mimic diagram and status indication as text. This is the default screen and a period of inactivity will result in the LCD returning to this location.
  • Page 18: Mimic Display

    5.3 Mimic Display The availability of supply 1 and 2 is indicated by their respective bar on the mimic diagram. The synchronization hold-off bar between the two sources on the mimic diagram is located between the two supply bars. Green is in synchronism. The area directly before the two bars converge shows which supply is online.
  • Page 19: Variables

    5.5 Variables 0.99 0.99 0.99 1: 50.0Hz 2: 50.0Hz 0° The Variables screen shows the following: • Output Voltage (phase to neutral / phase) • Output Current • Output Power Factor. • Output Power (kWatts). • Output Power (kVA) • Frequency for each source •...
  • Page 20: Control Screen

    5.7 Control Screen The control interface provides access to essential parameters and set-up information: • Alarm Reset: Clears persistent alarms (such as SCR Short or SCR Open). • Alarm Sound: Enables/Disables the alarm sound. • Status Screen: Normal/Safe. Enables/Disables the transfer touch zone on the status screen.
  • Page 21: Settings

    The settings should not be changed unless the user has a full understanding of the consequences. Consult Static Power prior to changing any settings. All STS settings always must be wider than the source that is supplying the STS otherwise the STS will become unstable and the load could be compromised.
  • Page 22: Calibration

    5.10 Calibration This sub-menu is used to adjust accuracy of displayed variables (only +/- 3 volts). Follow the prompts, read the value with properly calibrated meters and enter them into the Actual column. Parameters are set as soon as they are entered.
  • Page 23: Steady State

    5.11 Steady State The following screens show the available options. The Auto settings apply to normal STS operation (unattended). The Manual setting are referenced when the STS is manually operated (Manual user transfer requests). Steady State settings changes: Which: Sets the tolerance of steady state over-voltage Supply 1/2 Steady State High conditions, as a percentage of rated voltage.
  • Page 24: Transient State

    5.12 Transient State Transient settings makes changes to: Which: Sets the tolerance of transient (sub cycle) Supply 1/2 Transient High voltage spike fault tolerance, as a percentage of rated voltage. Sets the transient (sub cycle) voltage dip Supply 1/2 Transient Low fault tolerance, as a percentage of rated voltage.
  • Page 25: Output

    5.13 Output Output settings makes changes to: Which: Sets the tolerance of steady state over- Supply 3 Steady State High/Low voltage and under-voltage conditions, as a percentage of rated voltage. Sets the transient (sub cycle) voltage Supply 3 Transient High/Low spike/dip fault tolerance, as a percentage of rated voltage.
  • Page 26: Communication Settings

    5.14 Communication Settings LAN Web Server and SNMP TCP / network address configuration. For further help see section 3.4.1 Communication Settings...
  • Page 27: Web Browser Interface

    6 Web Browser Interface 6.1 Connecting to a PC When connecting directly to a PC, both the STS and PC must have statically assigned IP addresses on the same subnet. Set the IP address of the STS in the Communications screen described earlier.
  • Page 28: Connecting To The Web Server

    6.2 Connecting to the Web Server To use a ping test to confirm the connection on a PC, run command prompt (CMD) and type ping (space) then the IP address of the device then press enter. Entering the IP address into the web browser address bar brings up the web server home page.
  • Page 29: Control Panel

    6.3 Control Panel On the Control Panel page, many more options become available: • Viewing utilisation • Ability to transfer supply • Setting the preferred supply • Setting the name and location information • Adjusting the time and date • Setting the IP address NOTE: You must press update for the information to be saved on the device Control Panel screen...
  • Page 30 Transferring the Supply Clicking on the “Transfer Supply” will change to the alternate supply. If that supply is faulty the transfer will not occur. Set Preferred The STS will stay connected to the preferred supply until there is a failure. In the case of the supply failing, the STS will switch to the alternate supply and then switch back to the preferred after the fault is cleared.
  • Page 31: Email

    6.4 Email The Email tab allows you to turn on the email notification service. When a certain event occurs the unit will send an email to notify the user. The email takes the following format: STS01 – LVL5 Supply 1 Fault - 05/05/2014 13:01:42 Server Settings This is the SMTP server that the unit will use to send the email.
  • Page 32: Advanced Settings

    6.5 Advanced Settings Settings screen NOTE: The STS has been shipped with factory defaults. These are the most reliable settings for correct stable operation. These settings should only be changed under the certain operating conditions and it is advised that you consult with us before doing so, as wrong settings can make the system unstable and damage equipment.
  • Page 33: Input Steady State Settings

    6.6 Input Steady State Settings These figures define the upper and lower limits of deviation from the nominal voltage and current of the input power that creates the fault condition to trigger the alarm and record the event. S1 steady state high value (%) Default value of 120%, can be changed from a nominal value of 105 to 125.
  • Page 34 NOTE: By default the unit operates with the intelligent out of sync delay. To turn off the intelligent sync delay DIP SW2 must be turned on. The below phase settings should only be changed when intelligent sync delay is off. Phase error detection normal (deg) This figure between 0 –...
  • Page 35: Input Transient Settings

    6.7 Input Transient Settings These figures define the upper and lower limits of deviation from the nominal voltage and current of the input power that creates the fault condition to trigger the alarm and record the event. S1 transient high value (%) Default value of 130%, can be changed from a nominal value of 108 to 135.
  • Page 36 Re-transfer max attempts This setting refers to the number of times the device will transfer back to the preferred source. A lock out results after this but is re-set on a new fault alarm condition. A setting of “0” inhibits retries and device will not transfer back to the preferred source. NOTE: Adjustment may be required to the Transient values if the source supply voltages are distorted or above or below nominal.
  • Page 37: Output Settings

    6.8 Output Settings Output steady state high value (%) Default value of 125%, can be changed from a nominal value from 108 to 135. This number will be set as percentage. Averaging time constant for this parameter is defined by “Steady state failure time” typically 1.5 seconds.
  • Page 38 Output transient low value (%) Default value of 60%, can be changed from a nominal value of 0 to 95. This number will be set as percentage. Transient time constant for this parameter is defined by “Transient over-sampling time constant 2 x 330 Micro Sec”...
  • Page 39: Maintenance Bypass

    7 Maintenance Bypass 7.1 Overview Maintenance bypass mode allows the load to be connected to one supply without going through the power circuit of the STS. In this mode, transferring the load to an alternate supply is not possible. The maintenance bypass mode should only be used to select the presently operating source.
  • Page 40: Reinstatement From Maintenance Bypass Procedure

    4. Finally OPEN Q3 (The STS is now isolated from the output but the critical load is supplied from the Maintenance Bypass via Q4). Bypass to Supply 2 1. Use the TRANSFER pushbutton to transfer the load to the desired source (Supply 2). 2.
  • Page 41 9. Use the TRANSFER pushbutton on the front control panel to select the desired source. Check and ensure that this corresponds to the PREFERRED source selection, (located above the OVERRIDE switch). 10. Check that the LCD display and mimic correctly reflect the state of the system and that the ALARM LED is off.
  • Page 42: Fault Diagnosis

    None - Contact Static COMMS 1/2/3/4/5/6/7/8 Dig Proc, Ana1, Ana2. Power CALIBRATION 1/2/3 Calibration of MSP required Contact Static Power LOW POWER MODE (Power LOW POWER LOW POWER MODE ON/ OFF Down Modes @ loss of MODES electronics power) Supply 1 or 2 OR 3 has Steady...
  • Page 43 Via User Inputs or REMOTE XFER 1, 2 2 requested Back feed voltage too high on BACK FEED 1 or 2 on (R, W, B) Contact Static Power S1 or S2 Remote Supply off Requested Via User Inputs or REMOTE POWER OFF/ON (EPO)
  • Page 44: Load Fault

    8.2 Load Fault In case of sustained high current output load faults, the STS will inhibit a transfer to the alternate supply even if this means degradation or loss of source supply. It is therefore imperative that you ensure that the discrimination with downstream and upstream protective devices ensures that the downstream protective device always clears the fault first.
  • Page 45: Maintenance

    • Inspect cable / plug connections for overheating. • Units with fans need their fans changed every 3-5 years. This may need to be sooner if the environment is bad. Please contact Static Power for help with troubleshooting and parts replacement.
  • Page 46: Specifications

    10 Specifications Power Type 1-phase/2-poles 3-phase / 3-pole* 3-phase / 4-pole* Current rating 630A to 1600A Voltage rating All region specific voltages selectable ±10% Safe install environment 36kA for 1 cycle, fuse-less design Frequency 50Hz/60Hz (auto detection)(±10%) Max THDV 15% (max allowable source voltage distortion) Power factor No practical limit Crest factor...
  • Page 47 Environmental Dimensions (H W D)(mm) 1900 x 1400 x 600 295kg – 490kg (typically) Weight 0 – 45°C Temperature Cooling Redundant fans 5 – 95% non-condensing Humidity IP21 – Higher IP on request IP rating Compliance IEC 62310-1,2,3 - IEC 60950 - IEC 61000-6-1,2,3,4 – CE – RCM - RoHS Regulatory Standard warranty 24 months off site repair or replacement policy...
  • Page 48: Operating Parameters

    11 Operating Parameters Absolute Maximum Values Parameter Input Voltage (N-L) 200V 265V Load Current 160A Input Synchronisation -180° 180° Ambient Temperature -20°C 45° Recommended Values Parameter Input Voltage 210V 255V Load Current 800/1000A Input Synchronisation -15° 15° Ambient Temperature 0° 45°...
  • Page 49: Contact Information

    The information contained in this user manual may be superseded at any time. For the latest information check the website at: http://www.staticpower.com.au/ This document is property and copyright of Static Power Pty. Ltd. i-STS Manufacturing is a subsidiary of STATIC POWER PTY. LTD.

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