MCZ THEA HYDRO 16 S1 Installation Manual

MCZ THEA HYDRO 16 S1 Installation Manual

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INSTALLATION GUIDE
GB
PELLET STOVE
THEA HYDRO 16 S1
THEA HYDRO 23 S1
PART 1 - REGULATIONS AND ASSEMBLY
Instructions in English

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Summary of Contents for MCZ THEA HYDRO 16 S1

  • Page 1 INSTALLATION GUIDE PELLET STOVE THEA HYDRO 16 S1 THEA HYDRO 23 S1 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................9 3-DRAWINGS AND TECHNICAL SPECIFICATIONS ............18 4-UNPACKING ......................21 5 - SMOKE OUTLET CONNECTION ................24 6-ASSEMBLING METAL STOVE SIDES ................27 7-REMOVAL OF CLADDINGS ..................31 8-OPENING THE DOORS .....................34 9-EASY CONNECT ACCESSORY ..................36 10-LOADING THE PELLETS ..................37 11 HYDRAULIC CONNECTION ..................38...
  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part, in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation of MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The owner company reserves its rights according to law.
  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY WARNINGS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or country. • Bad use or improper maintenance of the product can bring to a serious risk of explosion in the combustion chamber.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS pipes, etc.). Avoid coming into contact with these parts without adequate protective clothing or suitable equipment, such as gloves with thermal protection or “cold handle” operating systems. • It is forbidden to operate the product with the door open or the glass broken.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS physical conditions and cause health problems. • Install the product in rooms that do not pose a fire hazard and are equipped with power and air supplies and smoke outlets. • In the event of fire in the chimney, turn off the device, disconnect it from the mains and do not open the door whatsoever.
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION • If there are any issues, contact the retailer or a qualified technician authorised by MCZ. In the event of a repair, request the use of original spare parts. • Only use types of fuel recommended by MCZ (for Italy, pellets with a 6 mm diameter and pellets with a 6-8 mm diameter for other European countries), which must only be loaded with an automatic feed system.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS WARRANTY CONDITIONS The firm covers the product,with the exception of the parts prone to normal wear that are listed below, for a period of 2 (two) years from the date of purchase as proved by: • a document to serve as proof of purchase (invoice and/or receipt) that shows the name of the vendor and the date on which the purchase was made;...
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS Any technical operations on the product to remove the aforementioned defects and consequent damage must be agreed upon with the Technical Service Centre, who reserves the right to accept the relative job or not. However, said operations shall not be carried out under warranty but as technical support to be granted as part of any potentially and specifically agreed conditions and in accordance with the fees in force for the work to be carried out.
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS Our solid bio-combustible products, (hereinafter called “Products”) are designed and manufactured in compliance with one of the following European standard harmonised to Regulation (UE) no. 305/2011 for construction products: EN 14785: “Residential space heating appliances fired by wood pellets” EN 13240: “Roomheaters fired by solid fuel.”...
  • Page 11: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by extruding sawdust which is produced during the processing of natural dried wood (without paint). The compactness of the material is guaranteed by the lignin contained in the wood itself and allows the pellets to be produced without glue or binders.
  • Page 12 If the floor is made of wood, it is recommended to fit a floor protection sheet in compliance with the standards in force in the country of installation. Non-flammable walls Flammable walls THEA HYDRO 16 S1 THEA HYDRO 23 S1 A = 2 cm A = 2 cm...
  • Page 13 2-INSTALLATION FOREWORD This Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified manufacturer must be in possession of.
  • Page 14 2-INSTALLATION TECHNICAL SPECIFICATIONS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gases, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 15 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 6 FIGURE 5 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 16 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburnt oils reduces the cross-section, blocking the draught and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimneypot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 17 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room (preferable solution see Figure 9 a), or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
  • Page 18 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m BELOW Doors, windows, smoke outlets, gaps, ..1.5 m HORIZONTALLY Doors, windows, smoke outlets, gaps, ..0.3 m ABOVE Doors, windows, smoke outlets, gaps, ..1.5 m AT A DISTANCE from smoke outlet CONNECTION TO THE FLUE...
  • Page 19 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non- flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by plate data) if next to flammable parts such as wood etc.
  • Page 20: 3-Drawings And Technical Specifications

    3-DRAWINGS AND TECHNICAL SPECIFICATIONS DRAWINGS AND CHARACTERISTICS DIMENSIONS OF STUFA THEA HYDRO 16 S1- THEA HYDRO 23 S1 Ø80 Ø50 Ø80...
  • Page 21 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS THEA Hydro 16 S1 Energy Efficiency Class Nominal output power 16.2 kW (13932 kcal/h) Nominal power output (H 12.9 kW (11094 kcal/h) Minimum output power 4.7 kW (4042 kcal/h) Minimum power output (H 3.1 kW (2666 kcal/h) Efficiency at Max 93.3%...
  • Page 22 3-DRAWINGS AND TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS THEA Hydro 23 S1 Energy Efficiency Class Nominal output power 22.8 kW (19608 kcal/h) Nominal power output (H 18.7 kW (16082 kcal/h) Minimum output power 4.7 kW (4042 kcal/h) Minimum power output (H 3.1 kW (2666 kcal/h) Efficiency at Max 91.3% Efficiency at Min...
  • Page 23: 4-Unpacking

    4-UNPACKING PREPARATION AND UNPACKING The packaging consists of a recyclable cardboard box in line with RESY standards and a wooden pallet. All packaging materials can be reused for similar use or eventually disposed of as urban solid waste, in compliance with the regulations in force. After having removed the packaging make sure the product is intact.
  • Page 24 4-UNPACKING REMOVING THE FASTENING BRACKETS Remove the stoves from the pallet by removing the two screws “u” and the plate “s” from the stove foot. There are four brackets “s”.
  • Page 25 4-UNPACKING Position the stove and connect it to the flue. Use the 4 adjustable feet (J) to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.
  • Page 26: Smoke Outlet Connection

    5 - SMOKE OUTLET CONNECTION GENERAL WARNINGS The stove can have a rear or top smoke outlet. You must purchase the elbow (rear outlet) or the straight pipe (top outlet). REAR OUTLET CONNECTION To install the stove with rear smoke outlet, insert the elbow “T” (not supplied) into the inlet’ “r” and pass it through the hole “f” on the back of the stove.
  • Page 27 5 - SMOKE OUTLET CONNECTION TOP OUTLET CONNECTION To install the stove with top smoke outlet, proceed as follows: • take out the two screws “x” and remove the piece “S” • remove the knockout hole in the piece “S” to allow the top smoke outlet •...
  • Page 28 5 - SMOKE OUTLET CONNECTION • insert the linear pipe “T” (not supplied) into the inlet “r” on the stove • secure the pipe “T” to the stove using the hook “S” and screw “z”...
  • Page 29: 6-Assembling Metal Stove Sides

    6-ASSEMBLING METAL STOVE SIDES Live electrical parts: only power the product once it has been fully assembled. On delivery, the stove has no metal cladding, as shown in the image below. Take the box with the metal sides and prepare the material for installation.
  • Page 30 6-ASSEMBLING METAL STOVE SIDES CONTROL PANEL ASSEMBLY The assembly of the aesthetic cladding on the right side also involves assembling the control panel “L”. • The control panel “L” is pre-assembled by FLAT wiring on the motherboard “T” and temporarily rests on the base of the stove •...
  • Page 31 6-ASSEMBLING METAL STOVE SIDES ASSEMBLY OF SIDE METAL PANEL You do not need to remove the top to fit the cladding. Simply lift the pellet cover “D” for the right side or the front cover “O” for the left side. •...
  • Page 32 6-ASSEMBLING METAL STOVE SIDES • at the top, secure the panel “A” with the two screws supplied “x” • proceed the same way to fit the left panel “A” lifting the front cover “O”...
  • Page 33: 7-Removal Of Claddings

    7-REMOVAL OF CLADDINGS In case of maintenance and/or interventions it is possible to remove the front grid “E”. Proceed as follows: • remove the side panels (cladding) • Remove the two screws “k” • remove the panel “E” To remove the front right panel “C”: •...
  • Page 34 7-REMOVAL OF CLADDINGS To remove the front left panel “F”: • remove the upper screw “x” from outside the stove • remove the screw “y” from inside the stove To remove the front top panel “G”: • remove the two screws “x”...
  • Page 35 7-REMOVAL OF CLADDINGS REAR PANEL If maintenance must be performed on a component of the stove, the rear panel can be removed (if the distances from the walls allow it), otherwise, the maintenance can be performed by removing the side of the stove. To remove the rear panel, remove the four rear screws “a”...
  • Page 36: 8-Opening The Doors

    8-OPENING THE DOORS DOOR OPENING To open the firebox door “H”, insert the cold handle “Z” into the hole in the handle and pull it towards you. Attention! Only open the doors when the stove is switched off and cold. FIREBOX DOOR “H”...
  • Page 37 8-OPENING THE DOORS OPENING FRONT DOOR “O” To open the door “O” grip it in the part in front of the stove and lift it up. OPENING PELLET DOOR “P” To open the door “D” grip it on the side and pull it upwards. Technical Dept.
  • Page 38: 9-Easy Connect Accessory

    9-EASY CONNECT ACCESSORY INSTALLATION OF WIFI EASY CONNECT PANEL (OPTIONAL-CODE 4020003) Remove the knockout hole “M” at the back of the stove to install the WiFi panel “N” and follow the installation instructions found inside the product. The WiFi panel must be connected to the board on the stove using the supplied cable. WIFI PANEL...
  • Page 39: 10-Loading The Pellets

    10-LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting the door. Pour the pellets into the tank. This is easier if performed in two steps: Pour half of the contents into the tank and wait for the fuel to settle on the bottom. Then pour in the rest.
  • Page 40: Hydraulic Connection

    11 HYDRAULIC CONNECTION SAFETY WHAT TO DO IF SMOKE LEAKS INTO THE ROOM OR IN CASE OF EXPLOSION DAMAGING THE DEVICE: SWITCH IT OFF, VENTILATE THE ROOM AND IMMEDIATELY CONTACT THE INSTALLER/TECHNICIAN IN CHARGE OF ASSISTANCE. User Training In ALL cases, the technician in charge of installation and first-start-up MUST carry out a thorough handover of the appliance to the owner / end user.
  • Page 41 11 HYDRAULIC CONNECTION PLUMBING SYSTEM CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialised personnel who are capable of carrying out installation properly in compliance with current standards in the country of installation. The manufacturer will not be held responsible for damage to persons or property in the event of failed operation if the aforementioned warning is not complied with.
  • Page 42 11 HYDRAULIC CONNECTION DISCHARGE VALVE 3 bar The safety valve that can be inspected is found on the right side of the stove, under the pump. A high resistance pipe is connected, as per standard, to the safety discharge to drain the water until the bracket of the hydraulic connections. From that point, it is MANDATORY to connect a rubber hose that can withstand a temperature of 110°C (not supplied) and that reaches the outside for any water outlet.
  • Page 43 11 HYDRAULIC CONNECTION CONNECTING THE SYSTEM Make the connections to the corresponding fittings shown in the diagram on the previous page. Make sure the pipes are not placed under tension or undersized. IT IS STRONGLY RECOMMENDED TO WASH THE ENTIRE SYSTEM BEFORE CONNECTING THE STOVE IN ORDER TO GET RID OF RESIDUES AND DEPOSITS.
  • Page 44 11 HYDRAULIC CONNECTION END PIECE WITH A FILLING TAP (D) AND PRESSURE GAUGE (M) (ACCESSORY) MANUAL VENT VALVE UNDER THE TOP WATER CHARACTERISTICS The characteristics of the water used to fill the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the stove and in the heat exchangers.
  • Page 45: 12-Electrical Connection

    12-ELECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. It is recommended to disconnect the power cable when the stove is not used. ELECTRICAL STOVE CONNECTION The cable must never come into contact with the smoke exhaust pipe or any other part of the stove. STOVE POWER SUPPLY Connect the power cable to the back of the stove and then to a wall socket.
  • Page 48 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8902009100 REV 1 15/01/2021...

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