MCZ SUITE-CLUB-MUSA Hydromatic 16/24 Installation Manual

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INSTALLATION GUIDE
EN
PELLET STOVE
SUITE-CLUB-MUSA
Hydromatic 16/24
PART 2 - OPERATION AND CLEANING
Instructions in English

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Summary of Contents for MCZ SUITE-CLUB-MUSA Hydromatic 16/24

  • Page 1 INSTALLATION GUIDE PELLET STOVE SUITE-CLUB-MUSA Hydromatic 16/24 PART 2 - OPERATION AND CLEANING Instructions in English...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II 11-PRECAUTIONS BEFORE START-UP ................3 12-CONTROL PANEL ....................4 13-FIRST START-UP .....................5 14-MENU STRUCTURE ....................8 15-INFORMATION MENU ...................12 16-SETTINGS MENU ....................15 17-TECHNICAL MENU ....................33 18-SAFETY DEVICES AND ALARMS ................34 19-RECOMMENDATIONS FOR A SAFE USE ..............40 20-CLEANING AND MAINTENANCE................41 21-FAULTS/CAUSES/SOLUTIONS .................47 22-CIRCUIT BOARD ....................50...
  • Page 3: 11-Precautions Before Start-Up

    11-PRECAUTIONS BEFORE START-UP GENERAL PRECAUTIONS Remove any objects that may burn from the brazier (manual, various adhesive labels or any polystyrene). Check that the brazier is positioned correctly and rests properly on the base. The first start-up may not be successful as the feed screw is empty and does not always manage to load the required amount of pellets in time to light the flame.
  • Page 4: 12-Control Panel

    12-CONTROL PANEL CONTROL PANEL DISPLAY MENU A - DISPLAY; indicates a series of information on the stove, as well as the identification code of any malfunction. B - Function selection key indicated by the upper display (i.e. start-up/shutdown) C - Function selection key indicated by the upper display (i.e. increase/scrolling) D - Function selection key indicated by the upper display (i.e.
  • Page 5: 13-First Start-Up

    13-FIRST START-UP INITIAL START-UP REV.SOFTWARE NUM BANCA DATI At initial start-up, after connecting the power cable and pressing the I/O button, the stove display will show wording for the software version and database number (after a few seconds it will move on to the next screen). If the language has already been set, the next screen will be OFF, otherwise one enters the following parameter.
  • Page 6 13-FIRST START-UP SCREEN OFF If a LANGUAGE has already been set, the display will go to OFF. Pressing any one of the keys (B, C, D, E) will result in the first screen showing OFF to be displayed. From this screen, pressing keys “B” and “E”...
  • Page 7 13-FIRST START-UP Lighting the stove To switch on the stove, keep the “B” (ON) key on the panel pressed. The stove starts an ignition procedure that brings the flame to a suitable level to Supply Power. MENU Supplying power The stove’s power supply is signalled by “power level bars”: one bar corresponds to minimum power, 5 bars to maximum power, this level is determined by the heating system heat requirements, the stove adjusts pellet loading parameters, fumes extraction and combustion air flow to comply with this requirement.
  • Page 8: 14-Menu Structure

    14-MENU STRUCTURE MENU STRUCTURE To enter MENU press the “E” key (MENU). MENU Next, this screen with the following functions is displayed: TEMPERATURES PROGRAMS Sub-menu INFORMATION SETTINGS TEMPERATURE EXIT PROGRAMMES INFORMATION SETTINGS TEMPERATURE (hydro air) When accessing this function, the main screen makes it possible to set heating and sanitary water temperature (if boiler with probe configured - see menu settings input aux).
  • Page 9 CAUTION: In order to make stove use easier, MCZ supplies Timer 1 with preset weekly temperatures and times (according to the table below), while Timer 2 is available. In any case, it is possible to change times and temperatures of Timer 1 at any time.
  • Page 10 14-MENU STRUCTURE 23:00 22:00 21:00 20:00 19:00 18:00 17:00 16:00 15:00 14:00 13:00 12:00 11:00 10:00 09:00 08:00 07:00 06:00 05:00 04:00 03:00 02:00 01:00 00:00 * T1=16°C T2=20°C T3=22°C OFF=switched off...
  • Page 11 14-MENU STRUCTURE MANUAL This function can be activated from the menu PROGRAMME by pressing the key “C” ACTIVE. When this function is activated the stove no longer follows time programming of TIMER 1 or 2 programmes, but it keeps the temperature set in the main screen throughout the 24 hour time period.
  • Page 12: 15-Information Menu

    15-INFORMATION MENU INFORMATION To enter the menu INFORMATION proceed as follows: from the main/initial screen, press the “E” Menu button, scroll using the “D” arrow key, up to the Information item, press the “E” ok key, scroll again using the “D” arrow key up to software/data memory/all.memory/stove state and select the desired item, press OK using the “E”...
  • Page 13 15-INFORMATION MENU DATA MEMORY-INFORMATION INFORMATIONS-DATA HYSTORY WORKING HOURS = 100 TOTAL IGNITIONS = 20 TEST DATE = 15/01/2013 EXIT The available data in this function are: WORKING HOURS TOTAL IGNITIONS TEST DATE ALARM MEMORY-INFORMATION It gives information about the last alarms detected. INFORMATIONS-ALARM HYSTORY ALARM 02 - 28/06/13 13:44 1 ALARM 02 - 21/06/13 08:03 2...
  • Page 14 15-INFORMATION MENU STOVE STATE-INFORMATION This menu is particularly useful if one wants to verify the stove work condition (State). From the OFF screen, press the “E” Menu button, scroll with the “D” arrow key, up to the Information item, press the ok “E” key, scroll again with the “D”...
  • Page 15: 16-Settings Menu

    Pump Pwm • Antifreeze function • Plt sensor (not available) • Modbus com. • Display • Technical menu (accessible by a specialized MCZ technician - password required) • Active + • Fume Analysis F • Calib.Active • Calib.S.fumes • Diagnostics •...
  • Page 16 16-SETTINGS MENU AUTOECO (Factory activated) SETTINGS-AUTOECO IF YOU ACTIVATE THE AUTOECO, THE DEACTIVATE ACTIVATE STOVE GOES OFF WHEN THERE ARE AUTOECO AUTOECO NO MORE HEAT REQUESTS INFO EXIT The Auto eco mode turns the stove off when the heating system does not require heat depending on the menu-settings-input aux configuration.
  • Page 17 16-SETTINGS MENU AUGER LOADING (only with the stove off) SETTINGS-FEED SCR LOAD USE THE 'FEED SCREW LOADER' WHEN DEACTIVATE ACTIVATE THE FEED SCREW IS EMPTY AND LOAD LOAD YOU MUST LOAD IT QUICKLY INFO EXIT This function is for filling the pellet loading system. Can only be activated with the stove off. To enter the function: from the settings menu - press ok (E key), press the D key (arrow key) and scroll up to load auger, press OK (E key) and activate/deactivate the function, press ok (“E”...
  • Page 18 16-SETTINGS MENU PELLET RECIPE SETTINGS-LOAD-RECIPE CHANGE BY PERCENT THE FEED SCREW +15% SPEED TO ADAPT THE STOVE TO THE TYPE OF PELLET INFO EXIT This function is for adapting the stove to the type of pellet in use. As there are many types of pellet available on the market, stove operation can vary considerably according to the quality of the fuel.
  • Page 19 16-SETTINGS MENU CLEANING SETTINGS-CLEANING IMMEDIATELY ACTIVATE A CLEANING DEACTIVATE ACTIVATE CYCLE OF THE BRAZIER CLEANING CLEANING INFO EXIT This function can be activated as follows: from the Settings menu- press ok (E key), press the D key (arrow), scroll up to the “ciclo pulizia” (cleaning cycle) press OK (E key)- Activates/ deactivates cleaning.
  • Page 20 16-SETTINGS MENU AUX INPUT (using one of the following parameters excludes the other) The auxiliary input allows choosing the system configuration type based on which the stove is connected. To enter the function press: from the Settings menu- press ok (E key), press the D (arrow) key and scroll up to the Aux Input item and press OK (E key). Using the “C” and “D”...
  • Page 21 16-SETTINGS MENU • External probe It makes it possible to work with system temperature adjustment. If installing an external probe on terminals 1 and 2 (NTC 10KOhm at 25°C b=3435) water temperature is automatically calculated by the electronics based on the external temperature according to the curves shown below.
  • Page 22 16-SETTINGS MENU • Puffer thermostat To activate this option, connect a Normally Open (N.O.) contact thermostat to points 1 and 2 of the back 9 pole terminal board. Even with this configuration the purpose of the room probe on the stove is only to control the heating system pump controlled by the potential free contact on terminals 7-8-9.
  • Page 23 16-SETTINGS MENU HYDRO AIR STOVE PRINCIPLE DIAGRAMS The following diagrams are to be used only as a guideline. For proper connection, always follow the notes for the plumbing and heating installer. The plumbing system must meet local, regional or national requirements. Installation and verification of operation is to be performed only by specialized, authorized personnel.
  • Page 24 16-SETTINGS MENU HYDRO STOVE WITH PUFFER CONFIGURATION POS.1-2 = PUFFER PROBE/ 1 2 3 4 5 6 7 8 9 10 11 12 THERMOSTAT...
  • Page 25 16-SETTINGS MENU ONLY FOR UK SUITE/CLUB/MUSA DUO HYDRO 1 2 3 4 5 6 7 8 9 Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 26 16-SETTINGS MENU ONLY FOR UK SUITE/CLUB/MUSA DUO HYDRO 1 2 3 4 5 6 7 8 9...
  • Page 27 16-SETTINGS MENU ONLY FOR UK SUITE/CLUB/MUSA DUO HYDRO 1 2 3 4 5 6 7 8 9 Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 28 16-SETTINGS MENU ONLY FOR UK SUITE/CLUB/MUSA DUO HYDRO 1 2 3 4 5 6 7 8 9...
  • Page 29 16-SETTINGS MENU OUTPUT AUX SETTINGS-OUTPUT AUX SET AMBIENT INPUT AS A PROBE OR ALARM BOILER EXIT THERMOSTAT. REMOTE TEMP. (TERMINALS 3 - 4) INFO EXIT The AUX output makes it possible to use a relay contact, based on the system configuration type chosen in the Aux Input menu. It acts on contact 7-8-9 of the external terminal board: •...
  • Page 30 16-SETTINGS MENU ROOM INPUT SETTING-INPUT AMB SET AMBIENT INPUT AS A PROBE OR PROBE THERMOSTAT THERMOSTAT. AMB. AMB. (TERMINALS 3 - 4) INFO EXIT The room input is used to set the probe or the thermostat at terminals 3-4 of the back terminal board of the stove. The stove has the room probe set as default factory settings.
  • Page 31 16-SETTINGS MENU PWM PUMP This function is used to set the maximum speed for the high efficiency pump. To enter the function press: from the Settings menu- press ok (E key), press the C-D key (arrow) and scroll up to PWM Pump, press OK (E key)- Modify the percentage using the central C and D keys, press the E key to confirm.
  • Page 32 16-SETTINGS MENU MODBUS COM. Is a communication system that makes it possible for the stove to receive commands from a Smartphone/tablet through a Web/Wi-fi interface. To enter the function press: from the settings menu - press ok (E key), press the C-D key (arrow) and scroll up to Modbus com. and press OK (E key)- Set the address and press E key to confirm.
  • Page 33: 17-Technical Menu

    17-TECHNICAL MENU TECHNICAL MENU To access the technical menu you must contact the assistance centre as it requires a password. To make changes in the technical menu, enter the SETTINGS menu, press the “E” (OK) key, scroll using the “C”-”D” arrows and select Technical menu and press OK (E key)- Enter the password and press the E key to confirm.
  • Page 34: 18-Safety Devices And Alarms

    18-SAFETY DEVICES AND ALARMS SAFETY DEVICES The product is fitted with the following safety devices ACTIVE + Besides adjusting the stove operation, it also guarantees that the pellet loading auger is blocked if unloading or there is significant back pressure. SMOKE TEMPERATURE PROBE Detects the temperature of the smoke, thereby enabling start-up or stopping the product when the temperature drops below the preset value.
  • Page 35 18-SAFETY DEVICES AND ALARMS TAMPERING WITH THE SAFETY DEVICES IS PROHIBITED If the stove is NOT used as described in this instruction booklet, the manufacturer refuses to accept any responsibility for damage to persons and property that may arise. The manufacturer furthermore refuses to accept responsibility for damage to persons and property arising from the failure to observe all the rules contained in the manual and in particular: •...
  • Page 36 18-SAFETY DEVICES AND ALARMS ALARM ALERTS If there is an operational anomaly, the stove enters the alarm phase displaying the problem that has taken place through a code, a brief description of the alarm type and an acoustic warning. The following table describes the possible alarms indicated by the stove, associated to the respective code that appears on the panel and helpful tips to solve the problem.
  • Page 37 18-SAFETY DEVICES AND ALARMS WRITTEN ON THE TYPE OF PROBLEM SOLUTION DISPLAY Check that the lower compartment is clean (see dedicated stove cleaning pages) and verify that it is Faulty smoke fan. not obstructed, is clean and cancel the alarm. FLUE GAS FAN If the alarm persists, contact the service centre.
  • Page 38 18-SAFETY DEVICES AND ALARMS WRITTEN ON THE TYPE OF PROBLEM SOLUTION DISPLAY Possible obstruction in the brazier. Clean. Brazier not closed If the problem persists, contact a service centre. Possible fault in the safety component. Contact an Room probe failure authorised service centre to have the component checked and, if needed, replace the component.
  • Page 39 18-SAFETY DEVICES AND ALARMS SHUT DOWN If the shut down key is pressed or one of the following conditions occurs: • power request ends (Power = 0) for Ecostop, Timer, Sleep • an alarm condition occurs • water overheating occurs the stove enters the shut down and thermal cooling phase that includes automatically executing the following phases: •...
  • Page 40: 19-Recommendations For A Safe Use

    19-RECOMMENDATIONS FOR A SAFE USE RECOMMENDATIONS FOR A SAFE USE ONLY A SUITABLE INSTALLATION ACCORDING TO THE UK BUILDING REGULATIONS (ADJ) AND A PROPER MAINTAINANCE AND CLEANING OF THE PRODUCT CAN ASSURE YOU THE CORRECT FUNCTIONALITY AND A SAFE USE OF YOUR STOVE (ONLY FOR UK).
  • Page 41: 20-Cleaning And Maintenance

    20-CLEANING AND MAINTENANCE EXAMPLE OF A CLEAN BRAZIER EXAMPLE OF A DIRTY BRAZIER Only a proper maintainance and cleaning of the product can assure you the correct functionality and a safe use of your stove. ATTENTION! All the cleaning operations of all parts must be performed with the product completely cold and the plug disconnected.
  • Page 42 20-CLEANING AND MAINTENANCE CLEAN THE EXCHANGER AND THE COMPARTMENT BENEATH THE BRAZIER EVERY 2/3 DAYS Cleaning the exchanger and the compartment beneath the brazier is a simple operation but very important if the boiler is to maintain optimal performance. We therefore recommend cleaning the internal exchanger every 2-3 days, performing these simple operations in sequence: •...
  • Page 43 20-CLEANING AND MAINTENANCE CLEANING THE SMOKE EXTRACTOR COMPARTMENT In the area behind ash pan “D”, there is the smoke cap “E”, which must be removed to clean the smoke extractor. Therefore: • loosen the screws “s” • remove smoke cap “E” Now, using the nozzle of a vacuum cleaner, remove any ash and soot that may have built up in the lower exchanger indicated by the arrow.
  • Page 44 20-CLEANING AND MAINTENANCE CLEANING THE SMOKE EXHAUST SYSTEM AND GENERAL CHECKS Clean the smoke extractor system, especially around the “T” joints, elbows and any horizontal sections of the smoke duct. For information on periodically cleaning the flue, contact a skilled chimney sweep. Check the seal of the ceramic fibre gaskets on the door of the stove.
  • Page 45 20-CLEANING AND MAINTENANCE REPLACEMENT OF OVERPRESSURE SILICON DAMPER FOR COMBUSTION CHAMBER The overpressures sillicon damper “G” for combustion chamber (fig. A) shall be replaced with a new one yearly (during the periodical maintainance) in order to keep the overpressure safety system efficient. For replacement use the following instructions •...
  • Page 46 20-CLEANING AND MAINTENANCE CHECKING THE INTERNAL COMPONENTS ATTENTION! The internal electromechanical components must only be checked by qualified personnel whose technical expertise includes combustion and electricity. We recommend that an annual maintenance service is carried out (with a scheduled service contract). This service is essentially a visual and functional inspection of the internal components.
  • Page 47: 21-Faults/Causes/Solutions

    21-FAULTS/CAUSES/SOLUTIONS CAUTION: All repairs must be carried out exclusively by a specialised technician, with the stove completely cold and the electric plug pulled out. ANOMALY POSSIBLE CAUSES SOLUTIONS The pellets are not fed into the combustion The pellet hopper is empty Fill the hopper with pellets chamber.
  • Page 48 21-FAULTS/CAUSES/SOLUTIONS ANOMALY POSSIBLE CAUSES SOLUTIONS The stove runs for a few minutes and then Start-up phase is not completed Repeat start-up goes out Temporary power cut Wait for the automatic restart Clogged smoke duct Clean the smoke duct Faulty or malfunctioning temperature Check and replace the probes probes Pellets accumulate in the brazier, the glass...
  • Page 49 21-FAULTS/CAUSES/SOLUTIONS ANOMALIES RELATED TO THE HYDRAULIC CIRCUIT ANOMALY POSSIBLE CAUSES SOLUTIONS Incorrect combustion adjustment Check recipe No increase in temperature with stove in operation Boiler / system dirty. Check and clean the boiler Insufficient stove power Check that the stove is properly sized for the requirements of the system Poor pellet quality Use pellets from the producer...
  • Page 50: 22-Circuit Board

    22-CIRCUIT BOARD 13 14 15 MOTHERBOARD WIRING KEY AUX RELAY (C-NO-NC) 15. PWM PUMP CONTROL HOME AUTOMATION CONTACT 16. CONTROL PANEL ROOM PROBE 17. WATER TEMPERATURE OVERLOAD CUT-OUT AUX INPUT 18. HOPPER OVERLOAD CUT-OUT SMOKE FAN ENCODER 19. AIR FAN GEAR MOTOR ENCODER 20.
  • Page 52 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: +39 0434/599599 r.a. Fax: 0434/599598 Internet: www.mcz.it www.mcz.it e-mail: mcz@mcz.it 8901617900 REV 1 17/10/2016...

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