CKD M4GA4-T6G1 Instruction Manual

Serial transmission type serial transmission type

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INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
INSTRUCTION MANUAL
SERIAL TRANSMISSION TYPE
SERIAL TRANSMISSION TYPE
SERIAL TRANSMISSION TYPE
SERIAL TRANSMISSION TYPE
A A A A
M4G 4- - - - T6G1
M4G 4
M4G 4
M4G 4
T6G1
T6G1
T6G1
B B B B
● Please read this instruction manual care-
fully before using this product, particularly
the section describing safety.
● Retain this instruction manual with the
product for further consultation whenever
necessary.
SM- - - - P00049
SM
SM
SM
P00049- - - - A A A A
P00049
P00049

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Summary of Contents for CKD M4GA4-T6G1

  • Page 1 SM- - - - P00049 P00049 P00049 P00049- - - - A A A A INSTRUCTION MANUAL INSTRUCTION MANUAL INSTRUCTION MANUAL INSTRUCTION MANUAL SERIAL TRANSMISSION TYPE SERIAL TRANSMISSION TYPE SERIAL TRANSMISSION TYPE SERIAL TRANSMISSION TYPE A A A A M4G 4 M4G 4- - - - T6G1 M4G 4 M4G 4...
  • Page 2 For Safety Use To use this product safety, basic knowledge of pneumatic equipment, including materials, piping, electrical system and mechanism, is required (to the level pursuant to JIS B 8370 Pneumatic System Rules). We do not bear any responsibility for accidents caused by any person without such knowledge or arising from improper operation.
  • Page 3 INDEX M4G 4-T6G1 Serial Transmission Type Manual No. SM-P00049-A 1. PRODUCT General outline of the system ————————————————————————————— 3 Structure of the System ————————————————————————————————————— 4 Specifications ——————————————————————————————————————————————————— 5 Outside view of valve ———————————————————————————————————————— 9 Slave station for valve ——————————————————————————————————————19 2. CAUTION————————————————————————————————————————————————————————————22 3.
  • Page 4 (3) The CC-Link system allows cyclic transfer not only of bit data but also of word data. The CC-Link is maintained and controlled by the CC-Link Association (CLPA). Note : Read this User’s Manual and the CKD’s Solenoid Valve Instruction Manual without fail before using the solenoid valve system.
  • Page 5: Structure Of The System

    1 PRODUCT 1.2 Structure of the System This system chiefly consists of PLC body, Master unit, Solenoid valve and pe- ripheral equipment. Combination of PLC and Master unit PLC Maker Type of Master Unit AJ61BT11 A1SJ61BT11 Mitsubishi Denki AJ61QBT11 Company Ltd. A1SJ61QBT11 QJ61BT11 etc.
  • Page 6: Specifications

    1 PRODUCT 1.3 Specifications Valve specification (1) Common specifications Specifications Description M4GA4 series M4GB4 series Manifold type Integrated base How to install the product Direct mount type Air supply and exhaust method Common supply and common exhaust Pilot exhaust Internal pilot Main valve and pilot valve common exhaust (Pilot exhaust check valve integrated)...
  • Page 7 1 PRODUCT (4) Response time Model no. 4GA4 / 4GB4 Description When turned ON When turned OFF Single solenoid 2-position Response time Double solenoid 3-position ABR connection Response time is the value at an air supply of 0.5MPa, 20℃, and oil-free. The value will change based on quality of pressure and oil.
  • Page 8: Transmission Specifications

    1 PRODUCT 2) Transmission specifications Item Specification Transfer rate 156k/625k/2.5M/5M/10M bps (selectable) Max. transfer distance Depends on transfer rate (Note 1) (overall cable length) Call processing Polling Synchronization Frame synchronization Encoding NRZI (RS485) Data transfer format HDLC Error detection CRC (X + 1) Cable Shielded twist pair cable (See 4.1 “Wiring”.)
  • Page 9 1 PRODUCT The transmission distance described above indicates the distance in ! CAUTION CAUTION CAUTION CAUTION : : : : configuring the entire system with Ver. 1.10 compatible unit and cable. Where Ver. 1.00 compatible unit is connected to even one unit (com- patible with Ver.
  • Page 10 1 PRODUCT 1.4 Outside view of value M4GA4 Internal pilot L=(26.5xn)+146.5 L1=(26.5xn)+129.5 144.5 26.5(pitch) Push-in joint 24.5 4(A) port Rc3/8 4(A) port Mounting hole 4-φ6.6 2-Rc1/2 5(R) port 2-Rc1/2 1(P) port 2-Rc1/2 3(R)port Rc3/8 2(B)port Push-in joint 2(B)port [SM-P00049-A] ―9―...
  • Page 11 1 PRODUCT M4GA4 External pilot(K) L=(26.5xn)+155.5 L1=(26.5xn)+135.5 26.5(pitch) Push-in joint 51.9 4(A)port Rc3/8 39.1 4(A)port 2-Rc1/8 Mounting hole 12/14(PA)port 4-φ9 2-Rc1/2 5(R)port 2-Rc1/2 1(P) port 2-Rc1/2 3(R)port Rc3/8 2-Rc1/8 2(B)port 82/84(PR)port Push-in joint 2(B)port [SM-P00049-A] -10-...
  • Page 12 1 PRODUCT M4GA4 Internal pilot Supply and exhaust block(Q) L=(26.5xn)+215.5 L1=(26.5xn)+135.5 26.5(pitch) Push-in joint 4(A) port Rc3/8 4(A) port Mounting hole Rc3/8 2(B)port Push-in joint 2(B)port L4=(26.5xn)+185.5 2-Rc1/2 1(P)port 2-Rc1/2 3/5(R)port [SM-P00049-A] ―11―...
  • Page 13 1 PRODUCT M4GA4 External pilot(K) Supply and exhaust block(Q) L=(26.5xn)+215.5 L4=(26.5xn)+185.5 L1=(26.5xn)+135.5 26.5(pitch) Rc3/8 Push-in joint 4(A)port 4(A)port Mounting hole 4-φ9 2-Rc1/8 82/84(PR)port 2-Rc1/8 12/14(PA)port Rc3/8 2(B)port Push-in joint 2(B)port 2-Rc1/2 1(P)port L4=(26.5xn)+185.5 2-Rc1/2 3/5(R) port [SM-P00049-A] -12-...
  • Page 14 1 PRODUCT M4GB4 Internal pilot L=(26.5xn)+142.5 L1=(26.5xn)+128.5 26.5(pitch) Mounting hole 2-Rc3/8 4-φ6.6 5(R)port 2-Rc3/8 1(P)port 2-Rc3/8 3(R)port Push-in joint 2(B)port Push-in joint 26.5 (pitch) 137.5 4(A)port [SM-P00049-A] ―13―...
  • Page 15 1 PRODUCT M4GB4 R1/2 female thread type(15) L=(29xn)+153 L1=(29xn)+133 29(pitch) 39.1 Mounting hole 2-Rc1/2 4-φ9 5(R)port 2-Rc1/2 1(P)port 2-Rc1/2 3(R)port Rc1/2 16.5 2(B)port Rc1/2 29 (pitch) 141.5 4(A)port [SM-P00049-A] -14-...
  • Page 16 1 PRODUCT M4GB4 External pilot(K) L=(29xn)+153 L1=(29xn)+133 29(pitch) 51.9 39.1 Mounting 2-Rc1/8 hole 12/14(PA) port 2-Rc1/2 4-φ9 5(R) port 2-Rc1/2 1(P) port 2-Rc1/2 3(R) port 2-Rc1/8 82/84(PR) port Push-in joint 2(B) port 16.5 Push-in joint 141.5 (pitch) 4(A) port [SM-P00049-A] ―15―...
  • Page 17 1 PRODUCT M4GB4 Internal pilot Supply and exhaust block(Q) L=(26.5xn)+194.5 L1=(26.5xn)+128.5 26.5(pitch) Mounting hole 4-φ6.6 Push-in joint 2-Rc3/8 2(B) port 1(P) port Push-in joint 2-Rc3/8 163.5 26.5 (pitch) 4(A) port 3/5(R) port L4=(26.5xn)+168.5 [SM-P00049-A] -16-...
  • Page 18 1 PRODUCT M4GB4 Internal pilot R1/2 female thread type(15) Supply and exhaust block(Q) L=(29xn)+213 L1=(29xn)+133 29(pitch) Mounting hole 4-φ9 2-Rc1/2 Rc1/2 1(P) port 16.5 2(B) port Rc1/2 2-Rc1/2 29 (pitch) 171.5 4(A) port 3/5(R) port L4=(29xn)+183 [SM-P00049-A] ―17―...
  • Page 19 1 PRODUCT M4GB4 External pilot(K) Supply and exhaust block(Q) L=(29xn)+213 L4=(29xn)+183 L1=(29xn)+133 29(pitch) Mounting hole 4-φ9 2-Rc1/8 82/84(PR) port 2-Rc1/8 12/14(PA) port Push-in joint 2-Rc1/2 2(B) port 1(P) port 171.5 29(pitch) Push-in joint 2-Rc1/2 4(A) port L4=(29xn)+183 3/5(R) port [SM-P00049-A] -18-...
  • Page 20 1 PRODUCT 1.5 Slave station for valve 1) Appearance (47.5) [SM-P00049-A] ―19―...
  • Page 21 1 PRODUCT 2) Indicators and switches on Slave station (1) Various LED lamps are installed in front of station to aid visual varification of operational conditions. Each function is printed on the sheet made of resin. The content of each func- tion is posted in the table below.
  • Page 22 1 PRODUCT (2) Setting switch sets the valve slave station number and transmission speed. (Refer to “Chapter 3. Operation”.) Be sure to set it before turning power to valve slave station ON. Set the switch always with the serial transmission unit block !...
  • Page 23: Operation

    2 3 CAUTION OPERATION 2. CAUTION 1) Output transmission delay time Refer to “Mitsubishi Denki Co. Users’ manual” concerning to transmission delay time. The transmission delay within the entire system depends on the scan time achieved by the PLC unit and on other devices included in the network. Solenoid valve responding time, of course, varies depending on model.
  • Page 24 3 OPERATION 1) Station number setting (SW1 and SW2) Assign a station number to the slave station using a number between 01 and 64. Use the “ 10” switch to specify the 10 col- umn digit in the station number. Use the “...
  • Page 25 3 OPERATION 3) Other setups (SW4) Using this switch, specify whether to hold or clear the output when an error occurs and whether this slave station is the end station (station furthermost from the master station) or not. Position Switch Function Specifies whether to hold or clear the No.1...
  • Page 26 3 OPERATION 3.2 Correspondence between Output Nos. and internal connector Nos. Those Numbers correspond as per table, posted below. Triangle ▽ Correspondence ⑪ ⑫ ⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲ ⑳ between Output Nos. Internal ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ 8 11 12 13 14 15 16 17 18 connector pin No.
  • Page 27 3 OPERATION ● For double solenoid valve Connector pin No. 0(1) 1(2) 2(3) 3(4) 4(5) 5(6) 6(7) 7(8) 8(11) 9(12) A(13) B(14) C(15) D(16) E(17) F(18) ○ ● 1st station ○ ● 2nd station ○ ● 3rd station ○ ● 4th station ○...
  • Page 28: Installation

    4 INSTALLATION 4. INSTALLATION 4.1 Wiring It is required to connect signal circuit with power line to make this model T6G1 function. Erroneous connection causes not only malfunction but in some cases, vital transmission damage to this station including other related devices. Read and understand the con- tent of each User’s manual for Sequencer and CC-Link system, product of Mitsubishi Denki Co., Ltd., as well as reading this manual to accomplish correct wiring.
  • Page 29 4 INSTALLATION 2) Wiring of twist pair cable When connecting a twist pair cable to this slave station unit, connect the DA (blue), DB (white), and DG (yellow) wires in the cable to the DA, DB, and DG terminals respec- tively, and connect the shield jacket to the SLD terminal.
  • Page 30: Cautions For Wiring

    4 INSTALLATION 4) Cautions for wiring To avoid any troubles caused by noise, strictly observe the following cautions when per- forming the wiring. (1) If the noise may affect adversely, prepare the power supply for each manifold solenoid valve where possible and perform the wiring individually. (2) Do not use a long power cable if it is not necessary.
  • Page 31: Maintenance

    5 MAINTENANCE 5. MAINTENANCE 5.1 Troubleshooting Troubleshooting should address the entire system rather than a particular slave station. This slave station unit has its LED indicators similar to those provided on a Mitsubishi remote I/O station. Looking at these indicators and the indicators on the master station unit, you can determine the cause and take corrective action.
  • Page 32 5 MAINTENANCE From previous page From previous page From previous page Is the “PW1” LED lit? Is the power supply Correct the station voltage in the number setting. allowable range? Turn the power OFF and then ON. Correct the power supply voltage.
  • Page 33 5 MAINTENANCE From From From From From From previous page previous page previous page previous page previous page previous page Correct the transfer rate setting. Turn the power OFF and then ON. Is the data cable properly connected? Fix the data cable connection.
  • Page 34 HOW TO ORDER 6. How to order 1)Individual valve for manifold base ・Direct piping 4GA4 ・Base piping 4GB4 (a)Solenoid position (b)Port size (c)Option Description Symbol Description Symbol Description Symbol Blank none 2-position single solenoid φ8 push-in joint External pilot 2-position double solenoid φ10 push-in joint Coolant proof 3-position all ports closed...

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