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Related Manuals for Pace DUAL THERMOPIK DTP-80
Summary of Contents for Pace DUAL THERMOPIK DTP-80
- Page 1 DTP-80 DTP-80 Dual ThermoPik Handpiece OPERATION & MAINTENANCE MANUAL...
- Page 2 Contact your local authorized PACE Distributor or PACE Incorporated to obtain the latest specifications. The following are registered trademarks and/or servicemarks of PACE Incorporated, Laurel Maryland U.S.A. and may only be used to identify genuine PACE products or services: AdapTip, Arm-Evac, Cir-Kit, ComForm I, ConducTweez, CRAFT,...
- Page 3 OPERATION & MAINTENANCE MANUAL MANUAL NUMBER 5050-0403 REV. A For any questions regarding the following instructions, contact your local authorized PACE dealer or contact PACE directly at: Telephone (301) 490-9860, Fax (301) 604-8782 PACE Incorporated 9893 Brewers Court Laurel MD 20723-1990...
- Page 4 The DTP-80 Dual ThermoPik handpiece provides safe, one-handed removal of a wide variety of Quad FlatPacks (PQFPs) in a matter of seconds and can even remove BGAs (Ball Grid Arrays). The Dual ThermoPik is a member of the PACE SensaTemp family of advanced handpieces.
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Page 5: Handpiece Setup
HANDPIECE SETUP HANDPIECE ALIGNMENT Check the handpiece heaters for proper alignment with each other. Proper handpiece (and tip) alignment is essential for effective operation. 1. Remove any installed tip. 2. With the handpiece at room temperature, adjust the heaters parallel to each other (refer to illustration) using the Tip Gap Adjustment Thumb Screw. -
Page 6: Power Source Connection
Connect the handpiece power cable connector to one of the front panel power receptacles on your PACE power source. PACE recommends that air handpieces utilize the power receptacles closest to the AUTO SNAP-VAC (or SNAP-VAC) Port to minimize cord tangles. - Page 7 288 - 343°C (550 - 650°F) range. Tip temperature and removal times will vary with each application. PACE recommends the use of a 316°C (600°F) tip temperature setting for initial use in any particular application.
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Page 8: Air Hose Connection
AIR HOSE CONNECTION Use the following procedure to attach the handpiece air hose to your PACE power source. NOTE Ensure that only one air hose is connected to the AUTO SNAP-VAC (or SNAP-VAC) or Controllable PRESSURE Port at one time. Attachment to both ports simultaneously will cause a deterioration of performance. - Page 9 4. Prepare a VisiFilter by connecting a 2.5cm (1 inch) length of clear pvc air hose to each side of the VisiFilter. Connect a female quick connect hose mount fitting (P/N 1259-0086) to one of the air hose ends . Connect the 152cm (60 inch) length of black silicone air hose to this end of the VisiFilter and the...
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Page 10: Tip Selection
Table I details a partial listing of available tips. Contact your local authorized PACE dealer for the latest Tips & Accessories Catalogue which details all available tips and accessories. - Page 11 BGA Removal Tips .88" x .88" BGA-169 (22.4mm x 1121-0594 22.4mm) 1.10" x 1.10" BGA-225 1121-0596 (27mm x 27mm) NOTE: All dimensions are nominal. Consult your authorized PACE Distributor for Application sizes not listed. Table I. Dual ThermoPik Tip Selection Guide...
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Page 12: Installation
VACUUM CUP INSTALLATION/REMOVAL Three vacuum cup sizes are available for use with the DTP-80 handpiece. For optimum performance, select the largest vacuum cup which is smaller than the body of the component being removed. Use the supplied Tip & Vacuum Cup Tool and the following instructions to remove or install the vacuum cup. - Page 13 4. Insert the Tip & Vacuum Cup Tool Pin into the end of the handpiece Vacuum Pick. 5. Gently push the Vacuum Cup onto the Vacuum Pick. 6. Remove the Tip & Vacuum Cup Tool. REMOVAL 1. Place the open-slotted end of the Tip &...
- Page 14 VACUUM PICK ADJUSTMENT Proper vacuum must be maintained to lift and hold the component during a removal operation. The Vacuum Pick Assembly within the DTP-80 handpiece adjusts quickly and easily to provide an optimum setting where the vacuum cup makes contact with the component body as the tip makes contact with the component leads.
- Page 15 Prepare the installed tip using the following procedure: 1. Clean all bottom edges of the installed tip using a PACE fiber cleaning tool. 2. Shock the bottom edges of the installed tip using a PACE sponge tool or sponge. 3. When using a PQFP Removal Tip, apply a continuous bead of solder along the bottom edges of the installed tip.
- Page 16 ( i.e., TJ-70 ThermoJet). 3. Preheat the PCB as necessary. PCBs consisting of heat sinking materials (e.g., ceramic, polyamide, etc.) or those with an exceptionally heavy ground or power planes may require the use of a preheating system such as the PACE HotSpot.
- Page 17 4. In order to maximize heat transfer from the handpiece tip to PQFP component lead/land connections, PACE recommends adding bridgefill ....solder wrap ..flux ...... to maximize heat transfer across all connections. When removing BGA components, the use of flux is an option which can...
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Page 18: Component Removal
COMPONENT REMOVAL Use the following procedure to remove the component. Ensure that the component and board have been properly prepared (see “Board/Component Preparation”) before removing component. 1. Set the PCB Assembly so that the component side to be worked on is flat and steady. - Page 19 NOTE If the Vacuum Pick adjustment is incorrect (the vacuum cup not resting on the component body correctly), refer to the "Vacuum Pick Adjustment" portion of this manual. 6. The installed tip, when used to remove . . . a) PQFP components - should make contact with all the leads/solder joints simultaneously.
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Page 20: Special Applications
Use Table II and the Connector Plug illustration to troubleshoot your DTP-80 Dual ThermoPik handpiece. Disconnect the handpiece from the PACE power source. Use a voltmeter to check the resistance across the handpiece Connector Plug pins as outlined in the “Checkout Procedure”... - Page 21 CHECKOUT S Y M P T S O L U T I O N P R O C E D U R E No heat on Check resistance - Pin 3 to Pin 6. Open Replace Heater either Resistance should be 110 ohms. Sensor Assembly "A".
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Page 22: Replacement Parts
REPLACEMENT PARTS Description Part Number Heater Assembly "A" (with sensor) 6010-0082-P1 Heater Assembly "B" (without sensor) 6010-0083-P1 Heater Set Screw 1348-0547-P10 Tip (and Vacuum Cup) Tool 1100-0239 Vacuum Tubing 1342-0027 Holder, Tube to Wire (hose clamps) 1321-0274-P6 Vacuum Cup Kit 6993-0153-P1 DTP Tip &...