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Summary of Contents for Baroness SP160EB
- Page 1 Electric Bunker Rake Owner's Operating Manual Serial No. SP160EB：10416- "Required reading" Read this manual before using the machine. Original Instructions Ver.2.1...
- Page 2 SP160EB Greeting Thank you for purchasing the Baroness product. This manual describes the proper handling, adjustment, and inspection of your product. We hope you will use the product safely, and take advantage of its best performance. Keeping The Owner's Operating...
- Page 3 The operator is responsible for operating the product properly and safely. Maintenance should only be performed by a certified specialist. If you have any questions concerning maintenance or genuine parts, please contact a Baroness dealer or Kyoeisha. When making inquiries about the product, please specify the product's model designation and serial number.
- Page 4 When replacing parts, be sure to use genuine Baroness parts or parts designated by Kyoeisha. Note that the Baroness product warranty may not apply to defects caused by the use of parts from other companies. Prior to use, carefully read the following manuals to thoroughly understand the contents for safe and correct operation.
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Page 5: Table Of Contents
SP160EB Contents Safety .............. Page 1-1 Safe Operating Practices .......Page 1-2 Disposal ............Page 2-1 Recycle and Waste Disposal ......Page 2-2 Product Overview .......... Page 3-1 Specifications ..........Page 3-2 Names of Each Section ......... Page 3-3 Regulation Decals ..........Page 3-4 Safety Signs and Instruction Signs .... - Page 6 SP160EB Contents...
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Page 7: Safety
SP160EB Safety Safe Operating Practices ...... Page 1-2 Training ..........Page 1-2 Preparation ..........Page 1-2 Operation ..........Page 1-2 Maintenance and Storage ..... Page 1-3 Page 1-1... -
Page 8: Safe Operating Practices
SP160EB Safety Failure to adequately follow these safety Never allow children or people unfamiliar precautions may cause an accident resulting in with these instructions to use or service the injury or death. machine. Local regulations may restrict the age of the... - Page 9 SP160EB Safety Before attempting to power up, disengage all Never operate while people, especially attachments, shift into neutral, and engage children, or pets are nearby. the parking brake. Slow down and use caution when making Only power up from the operator's position.
- Page 10 SP160EB Safety Disconnect battery before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last. Make sure that parts such as wires are not touching each other and that their covers have not come off.
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Page 11: Disposal
SP160EB Disposal Recycle and Waste Disposal ....Page 2-2 About Recycle ........Page 2-2 About Waste Disposal ......Page 2-2 Page 2-1... -
Page 12: Recycle And Waste Disposal
SP160EB Disposal Recycle and Waste Disposal About Recycle Recycling battery etc. is recommended for environmental conservation and economical use of resources. It may be required by local laws. About Waste Disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations. -
Page 13: Product Overview
SP160EB Product Overview Specifications ........Page 3-2 Specifications .........Page 3-2 Sound Pressure Level ......Page 3-3 Sound Power Level ....... Page 3-3 Vibration Level ........Page 3-3 Names of Each Section ......Page 3-3 Regulation Decals ........Page 3-4 Positions of Regulation Decals ....Page 3-4 Description of Regulation Decals .. -
Page 14: Specifications
SP160EB Product Overview Specifications Specifications Model SP160EB with Rake 78.74 in 200 cm Total length with Rake 90.55 in 230 cm and Blade Dimensions Total width 74.80 in 190 cm Total height 48.82 in 124 cm Machine with Rake 1,082.45 lb... -
Page 15: Names Of Each Section
SP160EB Product Overview Sound Pressure Level Names of Each Section Sound Pressure Level This machine was confirmed to have a continuous A-weighted sound pressure level of 64 dB by measuring identical machines in accordance with the procedure specified in ISO5395-1:2013. -
Page 16: Regulation Decals
SP160EB Product Overview Regulation Decals Specification Decal (For Europe) Positions of Regulation Decals CE mark indicates that the machine sold in the EU nations complies with the EU requirements. The Specification decal indicates the CE marking, model , and weight, etc. - Page 17 SP160EB Product Overview (For USA) Year of Manufacture Decal (For Europe) The year of manufacture decal indicates the year when this machine was manufactured. YEAR OF MANUFACTURE RECYCLE y7wov5-002 Recycle Decal_002 wvzv36-001 Year of Manufacture Decal_001 Battery Capacity Decal (For Europe) The battery capacity decal indicates the capacity by 20HR and CCA.
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Page 18: Safety Signs And Instruction Signs
Part numbers for decals that need to be Warning decal replaced are listed in the parts catalog. Caution to getting pinched decal Order them from a Baroness dealer or Speed instruction decal Kyoeisha. Positions of Safety Decals and Instruction Decals... -
Page 19: Description Of Safety Decals And Instruction Decals
SP160EB Product Overview Description of Safety Decals and Caution to Getting Pinched Decal Instruction Decals K4205001930 Warning Decal Decal, caution to getting pinched Caution SP160EB0103Z0 DECAL, WARNING May pinch - There is a risk of being pinched. Warning Read the Owner's Operating Manual. - Page 20 SP160EB Product Overview Page 3-8 Safety Signs and Instruction Signs...
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Page 21: Handling Instructions
SP160EB Handling Instructions Inspections ..........Page 4-2 Description of Operation Decals ..Page 4-23 Light Switch ......... Page 4-25 Rake ............Page 4-2 Up/Down Switch Lever ......Page 4-25 Blade ............Page 4-2 Shift Lever ..........Page 4-26 Cultivator ..........Page 4-3 Traveling Pedal ........Page 4-26 Finishing Brush ........ -
Page 22: Inspections
SP160EB Handling Instructions Blade Inspections Inspection of Blade Inspect the machine according to the maintenance schedule so that you will be able to Note: take advantage of its optimum performance for a Depending on the specifications, this function long period of time. -
Page 23: Cultivator
SP160EB Handling Instructions Cultivator Battery Inspection of Cultivator Battery Characteristics Note: Long-term storage of battery Depending on the specifications, this function The battery will discharge, even while it is may not be available. not used. (Self-discharge) Due to frequent use or damage caused during... - Page 24 SP160EB Handling Instructions Measuring Battery Specific Weight Capacity Inspection of Battery Danger Danger Danger Danger Be careful not to let your skin, eyes or clothes, etc., come into contact with the battery fluid Keep fire away while inspecting or charging and not to swallow the fluid accidentally.
- Page 25 SP160EB Handling Instructions The battery can be considered to have ･ reached the end of its life when there is a variation of 0.05 or more in the specific weight of each cell. "Battery Characteristics" (Page 4-3) Supply of Battery Fluid...
- Page 26 SP160EB Handling Instructions Connect the other end of the hose on the If you continue to operate the machine in this hand pump to the water supply hose on the condition, the battery remaining charge will battery. become insufficient and a buzzer will sound.
- Page 27 SP160EB Handling Instructions Remove the water-proof cap from the Charging of Battery connector on the main vehicle, and then plug in the output plug of the charger. Danger Danger While charging, explosive gas (hydrogen gas) is generated. Charge batteries in a well- ventilated area, where they will not get wet, for example, from rain.
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Page 28: Shift Lever
SP160EB Handling Instructions Disconnect the output plug of the charger Tire from the connector on the main vehicle. Inspection of Tires Install the water-proof cap onto the connector on the main vehicle. Check the pneumatic pressure of the tires. Make sure that there are no cracks, damage or abnormal wear. -
Page 29: Wire
SP160EB Handling Instructions Push the main vehicle back and forth to Set the transmission shift lever to the check that the brake is not dragging. "Neutral" position. Check that the safety device brake wire is automatically pulled by activation of the safety device under the driver platform when the key switch is turned to the "OFF"... -
Page 30: Steering Wheel
SP160EB Handling Instructions Supply transmission oil through the oil filling Steering Wheel port. Inspection of Steering Wheel Make sure that there is no play in the steering wheel. Make sure that the steering wheel can be turned smoothly without abnormal noise, etc. -
Page 31: Tightening Torques
SP160EB Handling Instructions Tightening Torques Important Refer to the Tightening Torque table. Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening, etc. Standard Tightening Torques Bolts and Nuts Important A number of bolts are used in each part of this machine. - Page 32 SP160EB Handling Instructions General bolt Strength classification 4.8 Nominal diameter tib3yb-001 kgf-cm lb-in 3 - 5 30.59 - 50.99 26.55 - 44.26 7 - 9 71.38 - 91.77 61.96 - 79.66 14 - 19 142.76 - 193.74 123.91 - 168.17 29 - 38 295.71 - 387.49...
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Page 33: Principal Tightening Torques
SP160EB Handling Instructions Principal Tightening Torques Tightening Torque by Model SP160EB Tighten the following bolts and nuts at the torque specified in the table. For thread locking adhesive, apply a middle strength thread locker (ThreeBond 1322 or equivalent anaerobic adhesives). -
Page 34: Adjustment Before Work
SP160EB Handling Instructions Adjustment before Work Adjustment of Steering Wheel Warning Since it is dangerous, do not adjust while traveling. Caution s1gskp-021 Be sure the steering wheel position is securely Adjustment of Seat_001 locked. Seat It may result in an unexpected accident if it Adjuster lever becomes loose while traveling. -
Page 35: Adjustment Of Blade
SP160EB Handling Instructions Adjust the rake height. Tighten the bolt. The height of raised rake can be adjusted by the link of the cross link chains. As a standard, 8 links of chain are used. Lower the rake on a level surface. -
Page 36: Procedure To Switch On/Off Machine
SP160EB Handling Instructions When used for light finishing, adjust to the Procedure to Switch On/Off Machine position second from the bottom. Procedure to Switch On Machine Warning The machine may enter a free-run (neutral) state for electrical or mechanical reasons. -
Page 37: Safety Mechanisms
SP160EB Handling Instructions Turn the key switch to the "ST" position to Stop the machine on level ground, and then switch on the machine. apply the parking brake. Raise the rake. If the blade and cultivator installed, raise them. Turn the key switch to the "OFF" position. -
Page 38: Travel Safety Device
SP160EB Handling Instructions The travel safety device is activated when a Travel Safety Device malfunction is detected in the travel electrical control system and a red LED in the operation Warning panel lights up or when the machine is switched off. -
Page 39: Malfunction Detection
SP160EB Handling Instructions Malfunction Detection If a load greater than rated one is applied to the motor, the red LED (OH-OL) in the If the normal control input voltage of 48 V alarm display panel lights up and the drops to 36 V or less due to the load, a red... - Page 40 SP160EB Handling Instructions HV/OH/TE/EE/OS Key Switch ON In addition to the red LED lighting up and If no malfunction is detected in the travel the buzzer sounding to warn of the electrical control system, the travel safety malfunction, the travel safety device device automatically releases the brake.
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Page 41: Protection Device (Ocr)
SP160EB Handling Instructions Protection Device (OCR) If an overcurrent is fed to the circuits of the safety device, the current is interrupted by the OCR (overcurrent relay) to protect the safety device circuitry. The OCR is located on the bottom of the driver platform. -
Page 42: Operation Method
SP160EB Handling Instructions Operation Method Cautions for when You Leave The Machine Caution If the brakes are not sufficiently effective, use the wheel stoppers to secure the machine. 6n6oux-161 Caution Positions of Operation Decals_004 Never park the machine on a slope. -
Page 43: Description Of Operation Decals
SP160EB Handling Instructions Description of Operation Decals Rake Up/Down Mark Key Switch Mark Rake up/down mark This indicates up/down of the rake. Key switch mark This indicates the key switch positions. no6jki-001 Rake Up/Down Mark_001 rcyo1p-006 Key Switch Mark_001 DOWN... - Page 44 SP160EB Handling Instructions Parking Brake Mark BRAKE Decal Parking brake mark K4203001450 This indicates lock/release of the parking Decal, BRAKE brake. This indicates brake. BRAKE kgtxi7-004 7elqr2-001 Parking Brake Mark_001 BRAKE Decal_001 FORWARD Decal Lock Release K4203001430 Decal, FORWARD Front Wheel Mark This indicates forward travel.
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Page 45: Light Switch
SP160EB Handling Instructions Light Switch BACKWARD Decal K4203001440 Note: Decal, BACKWARD Depending on the specifications, this function This indicates backward travel. may not be available. Caution The lights provide auxiliary lighting. Do not operate the machine at night or under poor visibility. -
Page 46: Shift Lever
SP160EB Handling Instructions Shift the up/down switch lever to the neutral ･ Low speed position to stop the rake. Neutral High speed Traveling Pedal Warning ALARM DISPLAY Do NOT start to move or stop the machine LV-HV OH-OL TE-EE abruptly. -
Page 47: Brake Pedal
SP160EB Handling Instructions Brake Pedal Front Cover Caution Caution When leaving the driver's seat, park the Do not open the front cover in strong winds. machine on a stable, flat surface and be sure to apply the parking brake. Caution... -
Page 48: Driver Platform
SP160EB Handling Instructions Follow the steps below to open the seat Driver Platform platform. With the seat lever, bring the seat to the Caution frontmost position. Do not open the driver platform in strong Lightly press down the seat, and then winds. -
Page 49: Instruments
SP160EB Handling Instructions If you continue to operate the machine in this Handle condition, the battery remaining charge will Battery cover become insufficient and a buzzer will sound. Cover A "Alarm Display Panel" (Page 4-30) Cover B When the second LED indicating lamp from... -
Page 50: Alarm Display Panel
SP160EB Handling Instructions Alarm Display Panel The alarm display panel is located in the operation panel. Red (orange for OCR) LEDs light up when a malfunction is detected in the travel electrical control system or when the machine is switched off. - Page 51 SP160EB Handling Instructions Code Name of error Details of error Cause Remedy ・Insufficient battery ・Recharge the battery. remaining charge ・Control input voltage drops ・Check the charger ・Faulty battery charging Low voltage to 36 V or less for 30 connections. ...
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Page 52: Move
SP160EB Handling Instructions When you take your foot off the traveling Move pedal, the machine stops slowly. Precautions during Travel Towing The Machine Warning Caution It may result in an unexpected accident if the When towing the machine, travel at a speed machine enters a free-run state. -
Page 53: Operations
SP160EB Handling Instructions Operations Important Do not remove the parking brake wire. Precautions during Work Remove only the travel safety device brake Warning wire from the hook spring. Do not start to move or stop the machine abruptly. Warning It may result in an unexpected accident if the machine enters a free-run state. -
Page 54: Rake
SP160EB Handling Instructions Set the shift lever to the "Low speed" Rake position. Make sure that the rake is raised. Important Make sure that the blade is raised. Performing operations at high speed may Make sure that the cultivator is raised if leave undulations on bunker surfaces or tire installed. -
Page 55: Cultivator
SP160EB Handling Instructions Cultivator Finishing Brush Note: Note: Depending on the specifications, this function Depending on the specifications, this function may not be available. may not be available. Switch on the machine. Switch on the machine. "Procedure to Switch On Machine" (Page "Procedure to Switch On Machine"... -
Page 56: Transporting
SP160EB Handling Instructions Transporting Storage Transporting Procedure Before Long-Term Storage When loading the machine into a trailer or a Completely remove dirt, grass clippings, ･ truck to transport it, drive the machine in debris, oil stains, etc. reverse. Store the machine in a well-ventilated area, ･... -
Page 57: Maintenance
SP160EB Maintenance Maintenance Precautions ..... Page 5-2 Precautions for Maintenance ....Page 5-2 Maintenance Schedule ......Page 5-3 Adjusted Values ........Page 5-5 Jacking Up The Machine .......Page 5-6 About Jacking Up The Machine .....Page 5-6 Jack-Up Points ........Page 5-6 Greasing ..........Page 5-7 About Greasing ........Page 5-7... -
Page 58: Maintenance Precautions
Important Use tools appropriate for each maintenance operation. Important For the safe and best performance of your machine, use Baroness genuine parts for 47xmy9-002 replacement and accessories. Please note that our product warranty may be Precautions for Maintenance_002 Inside the servo driver void if you use non-genuine parts for replacement or accessories. -
Page 59: Maintenance Schedule
SP160EB Maintenance Maintenance Schedule SP160EB Follow the maintenance schedule below. ○・・・Inspect, adjust, supply, clean ●・・・Replace (first time) △・・・Replace Maintenance Item Remarks Check looseness and corrosion of ○ ... - Page 60 SP160EB Maintenance Maintenance Item Remarks Check steering ○ wheel motion Check rake ○ ...
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Page 61: Adjusted Values
SP160EB Maintenance Maintenance Item Remarks Replace battery △ cable Replace brake wire △... -
Page 62: Jacking Up The Machine
SP160EB Maintenance Jacking Up The Machine Jack-up Points Front left frame About Jacking Up The Machine Front right frame Rear left frame Warning Rear right frame When replacing a tire or beginning any other Front left frame maintenance or repairs, be sure to chock the wheels to prevent the machine from moving. -
Page 63: Greasing
SP160EB Maintenance Rear right frame Greasing Points Grease nipples are installed in the following locations. Add grease every 50 hours of operation. rwyt62-071 Jack-Up Points_005 Greasing About Greasing Since there may be adhesion or damage due to lack of grease on moving parts, they must be greased. - Page 64 SP160EB Maintenance Steering wheel frame Brake pedal fulcrum 8bq62b-195 8bq62b-199 Greasing Points_002 Greasing Points_006 Front wheel pivot Front wheel shaft rhombic flange unit There is one point each on the left and right. 8bq62b-196 8bq62b-200 Greasing Points_003 Traveling pedal fulcrum...
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Page 65: Maintenance Work
SP160EB Maintenance Blade lever fulcrum Clean up the dirt and dust on the upper side There is one point each on the left and right. of battery with a cloth damped with water, or wash off with water. If there is corrosion or dirt on the terminals, wash off with water or hot water and then apply a thin coating of grease. -
Page 66: Cleaning Inside The Driver Platform
SP160EB Maintenance Close the driver platform, and then firmly Remove the driver cover. secure the rubber catch. Cleaning inside The Driver Platform Important Do not allow water to come into contact with electrical components during cleaning. It will cause malfunction of the machine. -
Page 67: Change Of Fork Prong Bar
SP160EB Maintenance Circuit board Smoother plate Nut with friction ring Change of Fork Prong Bar Chain Bolt Caution Washer Wear gloves when touching a fork prong bar. Replace the smoother plates. When wear of the fork prong bar results in no... -
Page 68: Change Of The Cultivator Fitting
SP160EB Maintenance Remove the bolts, and then replace the Change of The Cultivator Fitting trapezoidal cultivator fittings. Note: Depending on the specifications, this function may not be available. Caution When removing the cultivator, be careful not to pinch your hands. -
Page 69: Removing/Installing Tires
SP160EB Maintenance Remove the wheel mounting bolt, and Bolt then remove the tire. Finishing brush Rake Caution Place the finishing brush on level surface. Remove the bolts, and then replace the finishing brush. 9l7sqe-002 Change of Finishing Brush_002 Bolt Finishing brush lm2ieh-006 Tighten the bolts. -
Page 70: Adjustment Of Steering Chain
SP160EB Maintenance With the nuts on each end of the steering Rear Tires chain, adjust the chain tension so that there is approximately 5 mm (0.20 in) of slack. Follow the steps below to remove the rear tires: Loosen the bolts. -
Page 71: Adjustment Of Shift Lever Fulcrum
SP160EB Maintenance Adjustment of Shift Lever Fulcrum Important If the brake is not sufficiently effective, adjust The shift lever fulcrum may begin to rattle due the brake wire. to frequent use and may no longer be able to perform shift operations correctly. - Page 72 SP160EB Maintenance Note: Adjust the parking brake switch position so If adjustment with the adjustment bolt on that the switch stroke is 6.0 mm (0.24 in.) or the transmission side is not completed, less when the brake pedal is locked.
- Page 73 SP160EB Maintenance Adjustment of Travel Safety Device Brake Important Before adjusting the travel safety device brake, complete the adjustment of the parking brake. Park the machine on a level surface. Release the parking brake. Loosen the lock nut. Adjust the travel safety device brake wire with the adjustment bolt.
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Page 74: Replacement Of Battery
SP160EB Maintenance Replacement of Battery Caution Do not allow flexible polyvinyl chloride etc. When replacing the battery, observe the including plasticizers to come into contact with following precautions. the battery. Danger Danger Position the battery so that it is level while... -
Page 75: Replacement Of Battery Cable
SP160EB Maintenance Disconnect the battery cable. Danger Danger Refer to the figure and disconnect the battery cable in the appropriate order. When the battery terminals are connected to Disconnect the wires in order, from the vehicle's cable terminals, securely tighten (negative) terminal ①... -
Page 76: Change Of Brake Wire
SP160EB Maintenance Remove the hook spring from the brake Change of Brake Wire lever. Important Caution Do not remove the brake wire of travel safety If there are cracks, damage or other defects in device. the brake wire, replace it immediately. -
Page 77: Change Of Transmission Oil
SP160EB Maintenance Install the oil filler cap and oil level plug. Change of Transmission Oil Caution Be careful with hot oil, which could cause burns if it contacts your skin. Important When you change the transmission oil, be sure to drain it into a bowl and discard it in... -
Page 78: Change Of Fuse
SP160EB Maintenance Open the driver platform to access the fuse. Change of Fuse Check the blown fuse indicator. BF fuse (325 A) Important When performing maintenance on the electrical system, be sure to remove the negative battery wire. Important If a fuse blows, a short may have occurred within the electrical circuit. - Page 83 1-26, Miyuki-cho, Toyokawa-city, Tel : +81 - 533 - 84 - 1390 Head Office Fax : +81 - 533 - 84 - 1220 Aichi-pref, 442-8530 JAPAN SP160EB-UM--GBZ/21B-00-S.K DoC00[EU00a/UK00]...
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