Summary of Contents for Rational SelfCookingCenter SCC WE
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Training Manual Basics, Installation and Accessories SelfCookingCenter® (SCC_WE/XS) CombiMaster® Plus (CM_P) North America Installation Accessories Voltage Original components Water quality Type of gas Drain Air supply Gas Software Flue venting US/Canada 12/2018 V07 en, Basic_Installation_Accessories 08/2018...
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General hints: Only technicians, who are trained on Rational units, shall execute any service. Always observe local rules and regulations! All maintenance work must be done according to the valid laws and regulations applicable. The unit must be tested to electrical safety (and gas safety if applicable) and manufacturer specifi- cations after every repair or maintenance work.
List of content Basic info Company history Unit sizes Structure of serial number Basic principle CMP, SCC Basic principle SCC_XS Installation Relationship: Installation - Components - Environment Installation - Duties and responsibilities Installation - properly done Water - Installation done correctly Electricity - Installation done correctly Drain - Installation done correctly Gas - Installation done correctly...
Company history Milestones of an extraordinary company history 1973 Foundation of RATIONAL GmbH as a company for producing and selling of hot air ovens in Germany 1976 Invention of the RATIONAL Combi-Steamer 1993 Opening of plant number 2, Invention of the RATIONAL Clima Combi®...
Structure of serial number Blodgett 1976-1992 Classic line 20M93051234, 00689101234, 11C93041234 unit size 006(D), 06 6 pans 1/1 GN size, (GN = 530x325 mm) 10 pans 1/1 GN size 20 pans 1/1 GN size 20 pans 2/1 GN size, (GN = 530x650 mm) Class CD, CM, CC Year - Month...
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Structure of serial number 2004-2011 SCC line E12SH14092345678, G61ME05082345678, E21SG10012345678 Energy electric unit size 60 (Index I) Only from Index I 6 pans 2/3 GN size 354x325 mm 6 pans 1/1 GN size, (US - half size) (GN = Gastronorm = 530x325 mm, 20,8“ x 12,8“) 6 pans 2/1 GN size, (US - full size) (GN = Gastronorm = 530x650 mm, 20,8“...
Relationship: Installation - Components - Environment The unit will only function properly, when all components are designed correctly and the installation is done ac- cording to the manufacturers instructions. Therefore during maintenance and troubleshooting it is mandatory to observe all components together with the connected services such as electricity, water etc.
Installation - Duties and responsibilities Installation 50% of all units are installed by non-trained technicians. This makes the commissioning of the unit by the RSP even more important. Responsibilities Designer / Architect Make sure that during construction all dimensions needed are correct and sufficient (Doors, corridors, clearances etc) Make sure that all services (energy, water, drain and exhaust air) are available in immediate vicinity of the unit...
Installation - properly done In order to plan the upcoming installation properly, use the pre-installation checklist after point of sales. Please observe local laws and regulations! The named standards are valid for Germany. For all other countries follow the local standards and valid instructions. For detailed instructions refer to the installation manual supplied with the equipment.
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Installation - properly done Removing unit 201 – 202 off the pallet Safe transport without pallet – only 201 and 202 weight Caution: when removing floor units from pallet, 201 E 258kg (569lbs) ensure to have two right legs come off 201 G 286kg (630lbs) together and same for remaining two legs.
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Installation - properly done SCC XS 60 60.74.037 SCC_WE and CM_P 61, 62 and 101: 60.72.591 Space needed above the unit SCC_WE and CM_P 102: 60.72.592 SCC_WE and CM_P 201 and 202: 60.72.593 CPC and SCC Line 61, 62, 101 60.73.029 CPC and SCC Line 102, 201, 202 60.72.592...
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Installation - properly done Set unit horizontal and secure from unintended shifting: 201 – 202 +/- 10mm 200mm 8“ 200mm 8700.1317 7 7/8“ Custom made U strut stop brace at rear Allign unit trolley horizontally: 201 – 202 Trolley levelling device 20x1/1GN: 60.21.080 20x2/1GN: 60.22.181 1/2"...
Water - Installation done correctly Water connection ¾“, connection hose ½“ minimum Dynamic water pressure: 150 – 600 kPa, 1,5 – 6 bar, 22 – 88 psi 1 – Common cold water connection max 30°C (86°F) Dual water connection: standard and treated water, only 61-202 2 –...
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Water contains chlorine Cl2 above 0,2 mg/l: (B) Active carbon filter Water contains chloride Cl- above 80 mg/l: (C) Reverse osmosis treatment Note: B above, Rational is selling Active Carbon filters for Chlorine/Chloramines and will be included with delivery of unit when purchased.
Electricity - Installation done correctly Electrical connection has to be done according to the local rules and regulations. All electric units 61 – 202 are shipped without electrical cable. XS 60 are shipped with with cable and angled plug: 1ph 208 and 1ph 240: 6-50P, 3ph 208 and 3ph 240: 15-30P All gas units 61 –...
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Electricity - Installation done correctly Electric units: The connection of the power cable is done via power input terminals. L1, L2, L3 Grey terminals Life wire Neutral wire (not used NA) Blue terminal Protective ground Yellow/Green terminal Gas units: US 5-15P 120v cord and plug or 208/240v 6-15P cord and plug The connection of the power cable for gas units is done via 1/4"...
Electrical connection Voltage Conversion 208/240V units All electric units and 62/102/202 gas units are set to 208V from factory. They can be converted to 240V. To convert from 208V to 240V proceed as follows: > Disconnect unit from mains > Remove left side panel and open operator control panel. >...
Drain - Installation done correctly Drain connection of SCC_XS is 40mm. It must be installed with permanent slope down. An adapter 40-50mm (50.01.967) is provided with SCC_XS the unit as well as 90 degree elbow 2070.0050. Installation kits with Female recptacle included in kit are available for XS60 40-50mm 201-202...
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Gas - Installation done correctly Max. power of the unit in mode Hot Air: Unit size G20 natural gas H - US- Jp Liquified gas 3B/P G25 natural gas L Liquified gas 3B/P 13 KW / 49kbtu 14 KW 13 KW / 48kbtu 28 KW / 106kbtu 31 KW 28 KW / 104kbtu...
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Gas - Installation done correctly • Gas units must be secured against unintended shifting. Movable gas units must be secured by a retaining chain shorter than the gas connection to avoid accidental stress and damage. 8700.1317 Check gas supply line and all gas connections with approved test equipment for gas leakage, e.g.: electronic gas sniffer leakage detection spray Do not use plain soapy...
CombiDuo - Installation done correctly Combi Duo Bottom unit Electic electric electric electric electric Rollers! electric electric electric electric electric Combi Duo Bottom unit Gas Rollers! NOTE: 62G on 102G with Castors is 82" tall! 62G on 102G with Legs 80" - 24 - V07 en, Basic_Installation_Accessories US/Canada 12/2018...
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CombiDuo - Installation done correctly Components of assembly kits: Electric / Gas Electric / Gas Electric 34 21 Note 1: Lower unit of combi duo stack determines which kit. Then choice of Castors (mobile) or on Legs (feet). Note 2: there is also a base with "Rollers"...
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wire to upper unit Brown Connect external Blue Cooling fans parallel to T1 transformer input External at rear left corner cooling Fan V07 en, Basic_Installation_Accessories - 30 - US/Canada 12/2018...
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wire to upper unit Brown from T3 Connect external Blue Cooling fans parallel to T1 transformer input External at rear left corner cooling Fan - 33 - V07 en, Basic_Installation_Accessories US/Canada 12/2018...
UltraVent - Installation done correctly The next 2 pages apply to the UV and UVP sold since 2017, the UV with the Door lock and pin solenoid covered seperately in it install manual and operating instructions. This hood is being phased out once sold out. Ultravent The Ultravent (UV) is a hood which only condensates steam from coming from the unit (1).
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UltraVent - Installation done correctly UltraVent UltraVent Plus Connecting bolt Door hnge with connecting bolt Gasket between unit and UV Lifting UV Drain line of condensate to unit drain When the unit turns on and sees the UV on the Bus, the unit automatically recognizes it and turns it on.
Self test done correctly Self test is an automatic and mandatory program, which must be executed after first time switching on the unit. Self test needs approximately 45 minutes for units 61 - 102 or 60 minutes for units 201 - 202. This time will be extended automatically by 20 minutes in case a UltraVent is connected to the unit.
Installation/Commissioning Checklist Installation and Commissioning Checklist This checklist is to be completed and returned to RATIONAL within 14 days of installation /commission to validate warranty. For detailed information, please consult the installation manual. It is highly recommended to send pictures and service data of the unit!
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Installation/Commissioning Checklist Start: Yes: In case of deviation, please comment: Are all screws tight properly? (Terminals, contactors)? Extractor hood is installed and works properly? Not used: Air baffle is closed and secured? All packages removed from cabi- net? Closed GN container placed in the middle of each fan wheel (upside down)? Adjustments for unit door performed? Start unit –>...
Preventive maintenance Preventive maintenance (Checklist) Customer name: Company: Street: Town/Country: Telephone: E-Mail: Serial number Software unit/UltraVent version: Complaint? Regular maintenance* Yes: Comment, in case of a complaint: Maintenance preparation: - Service data and HACCP data copied to USB stick - Unit software is up-to-date - There are no service or gas errors in the service history - No grease / no dirt in the water drain Cabinet door maintenance:...
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Preventive maintenance Electrical security check Done: Comment: Electrical security checked (leakage current, isolation and grounding) according to local standards and laws Gas component maintenance* Values: Documents: Dynamic connection pressure at manual ope- mbar (wc) Training manual gas ration mode hot air (all units are in operation) max steam - flame current - CO ppm µA min steam - flame current - CO ppm...
Instruction for manual descaling Please observe the information on the material saftey data sheets! Protective clothing and tools required: » Protective clothing: Goggles, gloves, apron » Container with descaler » Foot pump (6004.0203) SCC or CM shall only be descaled when the cabinet tem- perature is below 40°C (104°F) Start cool down if required.
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Instruction for manual descaling Place descaler can into cabinet. Insert the other hose end into can. Make sure the red rubber plug firmly sits in the can opening Caution! Chemical may react violently with scale and cause foaming back though steam inlet port! Fill the recommended quantity SLOWLY into the steam genera- tor.
Additional information for manual descaling Follow Instruction: “Descaling Steam generator” in the Trouble shooting manual! In order to determine the amount of scale inside the steam generator manually drain and measure the volume of water from the steam generator. The steam generator should be descaled when less than the below listed volumes are drained from the steam generator: 1 liter = 0.264gal (US);...
after installation, a brief instruction of the units operation, Daily care - Unit and Door Gasket and care should be done including the below. Exterior surface of unit: The exterior surface of the unit shall only be cleaned with a wet soft cloth. Aggressive or scouring cleaning agents are not allowed.
Mounting of door gasket Installation of door gasket SCC and CMP Installation of door gasket SCC and CMP 60 - 102 with Index E-I 201 - 202 with Index E-I 90° Lightly using dishwashing soap, lube the channel and gasket especially at corners. The use of a "dull"...
Condensation breaker steam In order to guide the steam from the vent pipe of the quenching box into a ventilation hood without affecting the humidity control we offer the below accessories. SCC XS 60 60.74.037 SCC_WE and CM_P 61, 62 and 101: 60.72.591 SCC_WE and CM_P 102: 60.72.592...
Safety-related market incidents • An accident with injury to a person or property damage which occurs after installing a RATIONAL product or • Factors, which could either directly or indirectly endanger the health or life of a person or damage property. Such dangers could arise in following situations: Installation (e.g.
Report on findings required? yes / no Ship any parts direct to Rational US or Canadian office.. If you exchanged service parts, pls return to RATIONAL Parcel number / Tracking number:...
8. RATIONAL will inform the Partner about results and actions taken. In the instance that a Product Survellance or Dead on Arrival needs to be submitted. Please always email this direct to either the Rational Technical Manager for your area or direct to the USA or Canadian offices.
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I Installationscheckliste Service parts exchanged with parcel service: Tracking number: | Paket-Nummer: Ausgetauschte Ersatzteile mit Paketdienst: Address for parts: Ship any parts direct to Rational US or Canadian office.. RATIONAL AG Qualitätsmanagement, Tor 110 Iglinger Strasse 62 D-86899 Landsberg/Lech Germany Link for data: doa.rational-online.com...
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