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New Holland T4.85 Service Manual
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New Holland T4.85 Service Manual

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SERVICE MANUAL
T4.85 / T4.95 / T4.105 / T4.115
With Hi-Lo Transmission
With Mechanical or Power Shuttle Transmission
Tractor
With Hi-Lo Transmission PIN ZxJT0xxxx and above
With Mechanical or Power Shuttle Transmission PIN ZxJT5xxxx and above
Part number 47840679
English
March 2015
Replaces part number 47561948

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Summary of Contents for New Holland T4.85

  • Page 1 SERVICE MANUAL T4.85 / T4.95 / T4.105 / T4.115 With Hi-Lo Transmission With Mechanical or Power Shuttle Transmission Tractor With Hi-Lo Transmission PIN ZxJT0xxxx and above With Mechanical or Power Shuttle Transmission PIN ZxJT5xxxx and above Part number 47840679 English...
  • Page 2 [ZxJT5xxxx] , T4.115 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.115 with cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 less cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 less cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 with cab, with mechanical or power...
  • Page 3 T4.105 less cab, with hi-lo North America F5DFL413L*A001 transmission [ZxJT0xxxx] T4.105 with cab, with hi-lo North America F5DFL413L*A001 transmission [ZxJT0xxxx] T4.85 less cab, with mechanical North America F5DFL413L*A002 or power shuttle transmission [ZxJT5xxxx] T4.85 with cab, with mechanical North America F5DFL413L*A002...
  • Page 4 Contents INTRODUCTION Engine..................10 [10.001] Engine and crankcase ............. 10.1 [10.216] Fuel tanks .
  • Page 5 [23.101] Mechanical control ..............23.1 [23.202] Electro-hydraulic control .
  • Page 6 [35.701] Front loader arm hydraulic system ..........35.7 [35.723] Front loader bucket hydraulic system .
  • Page 7 [55.408] Warning indicators, alarms, and instruments ........55.7 [55.DTC] FAULT CODES.
  • Page 8 INTRODUCTION 47840679 10/03/2015 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Advice ................... 3 Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules SAFETY REGULATIONS .

  • Page 10: Advice

    Advice IMPORTANT NOTICE All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND service technicians, in strict accordance with the instructions given and using any specific tools necessary. Anyone performing the operations described herein without strictly following the instructions is personally responsible for any eventual injury or damage to property.

  • Page 11: Note To The Owner Warnings For Air Conditioning System Repair Operations

    INTRODUCTION Note to the Owner WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS Starting the system at low temperatures can damage the compressor. Only operate the air conditioner when the engine is hot and the temperature inside the cab is at least 20 °C (68.00 °F). When disconnecting the hoses, close the ends with plastic caps to prevent foreign matter and humidity from getting inside the hoses.

  • Page 12: Safety Rules Safety Regulations

    INTRODUCTION Safety rules SAFETY REGULATIONS TO PREVENT ACCIDENTS Most accidents or injuries that occur in workshops are the result of non--observance of simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED: by foreseeing possible causes and con- sequently acting with the necessary caution and care.
  • Page 13 INTRODUCTION • Do not run the engine in confined spaces without suitable ventilation. • Do not smoke, use naked flames, or cause sparks in the area when fuel filling or handling highly inflammable liquids. • Never use naked flames for lighting when working on the machine or checking for leaks. •...
  • Page 14 INTRODUCTION • Never lubricate the vehicle when the engine is running. ELECTRICAL SYSTEMS • If it is necessary to use auxiliary batteries, remember that both ends of the cables must be connected as follows: (+) with (+) and (-) with (-). •...

  • Page 15: Personal Safety Cab Air Conditioning System

    INTRODUCTION Personal safety CAB AIR CONDITIONING SYSTEM SAFETY REGULATIONS • The refrigerant must be handled with great care in order to avoid personal injury; always use safety goggles and gloves. • Liquid refrigerant can cause freezing of the skin and serious damage to the eyes, sometimes resulting in permanent blindness.

  • Page 16: Basic Instructions

    INTRODUCTION Basic instructions IGN. Before commencing any work on the vehicle, always disconnect and isolate the negative lead from the battery, unless otherwise indicated for a specific operation (for example: an operation to be carried out with the engine running), on completion of which the negative lead should be disconnected before proceeding with the work.
  • Page 17 INTRODUCTION NOTICES Wear limit values indicated for certain parts are recommended, but not binding. The terms “front”, “rear”, “right-hand” and “left-hand” (when referred to different parts) are intended as seen from the driving position with the tractor in the normal direction of movement. MOVING THE TRACTOR WITH THE BATTERY REMOVED External power supply cables should only be connected to the respective positive and negative cable terminals, using efficient clamps that guarantee adequate and secure contact.

  • Page 18: Special Tools Notes For Equipment

    INTRODUCTION Special tools NOTES FOR EQUIPMENT The tools that NEW HOLLAND propose and illustrate in this manual are: • specifically researched and designed for use with NEW HOLLAND vehicles; • necessary to make reliable repair; • accurately built and strictly tested to offer efficient and long--lasting working means.

  • Page 19: Consumables

    2 l (0.5 US gal) Water and detergent liquid reservoir Decanted, filtered diesel Fuel tank 115 l (30 US gal) fuel NEW HOLLAND AMBRA API CJ-4 Engine oil 8.5 l (2 US gal) UNITEK MASTERGOLD MAT3521 ACEA E7/E9 SBL CJ-4 SAE 10W-40 NEW HOLLAND AMBRA 0.7 l (0.18 US gal)

  • Page 20: Part Identification

    INTRODUCTION Part identification Use solely genuine parts, which guarantee the same quality, duration and safety as the original parts as they are identical to the ones fitted during production. Only genuine parts can offer this guarantee. When ordering spare parts, always provide the following information: •...
  • Page 21 INTRODUCTION 47840679 10/03/2015...
  • Page 22 [ZxJT5xxxx] , T4.115 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.115 with cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 less cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 less cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 with cab, with mechanical or power...
  • Page 23 Contents Engine - 10 [10.001] Engine and crankcase ............. . . 10.1 [10.216] Fuel tanks .
  • Page 24 [ZxJT5xxxx] , T4.115 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.115 with cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 less cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 less cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 with cab, with mechanical or power...
  • Page 25 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove ................. . 3 Install .
  • Page 26 Engine - Engine and crankcase Engine - Remove 1. Remove the engine hood (1), as indicated in Hood - Remove (90.100) . 2. Remove the battery, as described in Battery - Remove (55.302). 3. Remove the tank, as described in Fuel tank - Remove (10.216).
  • Page 27 Engine - Engine and crankcase 7. Raise the rear of the tractor with a hydraulic jack. Place a mechanical jack stand under the reduction gear case. Use a pneumatic gun to remove the retaining nuts of the left-hand rear wheel. Then remove the wheel. WLAPL4S10C110A 8.
  • Page 28 Engine - Engine and crankcase 11. Loosen the union of the radiator coolant return line of the cab heater. Drain and collect the engine coolant. WLAPL4S10C116A 12. Place a suitable container under the drain plug (1) for the gearbox-transmission oil. Loosen the plug. Drain the oil.
  • Page 29 Engine - Engine and crankcase 15. Loosen the fixing clamps (1). Extract the tubing from the turbine to the radiator intercooler (2). Perform the same operation for the tubing from the radiator inter- cooler to the engine (3). WLAPL4S10C119A 16. Loosen the clamp (2) that fastens the air intake duct to the turbine.
  • Page 30 Engine - Engine and crankcase 18. Disconnect all of the filter sensors. Loosen the clamp (4). Remove the entire filter together with the sen- sors, pressure sensing tubes, lambda probe, and heat shrouds by undoing the four screws (5) that secure it on the bottom cradle.
  • Page 31 Engine - Engine and crankcase 20. Detach the steering lines (1) and (2) and the tube sup- plying oil to the control valve (3). Remove the fixings of the bracket (4) from the engine. WLAPL4S10C125A 21. Detach the exhaust pipe of the power steering control valve on the gearbox control valve (2).
  • Page 32 Engine - Engine and crankcase 26. On the right-hand side, detach the cab heating pipes (1), the pipe inserted on the engine sleeve (2) coming from the expansion tank. Then loosen the clamps. Detach from the engine the lower (3) and upper rubber sleeves of the radiator–engine connection.
  • Page 33 Engine - Engine and crankcase 33. Hook the rear part of the engine to a hoist using chains or ropes for lifting. (Apply two eyebolts, one to the right-hand side and one to the left-hand side, on the upper part of the flange containing the flywheel.) Po- sition a fixed jack stand (2) under the clutch case (1) near the engine attachment flanging.
  • Page 34 Engine - Engine and crankcase 37. Insert a fixed jack stand (1) under the ballast support. Chock the front wheels with wooden wedges (2). WLAPL4S10C132AA 38. Position a fixed jack stand (3) under the support of the groove (1) of the drive of the front axle, inserting a wooden plug (2) between parts (3) and (1).
  • Page 35 Engine - Engine and crankcase 41. Check that there are no brackets between the engine and the cooling assembly. Detach the engine (2) from the front axle (3). Try to avoid incorrect maneuvers with the hoist in order to not damage the fins of the radiator on the axle with the engine fan (1).
  • Page 36 Engine - Engine and crankcase Engine - Install 1. Refit the flexible belt on the alternator and take up the slack according to the procedure in Alternator - Ten- sion adjust (55.301). 2. Reposition the compressor and the relevant belt follow- ing this procedure: - Put the compressor back on the support and with the related pipe support.
  • Page 37 Engine - Engine and crankcase 3. Remove the three bolts (1) and the related dust cover for the compressor clutch. WLAPL4S10C142A 4. Ensure that the polyv belt (2) is perfectly housed on the fan pulley. 5. Move the belt (2) near to the compressor pulley. Keep- ing the tool 380200011 under the belt, hook the tool onto the compressor clutch at the innermost part in or- der to slightly force the belt.
  • Page 38 Engine - Engine and crankcase 9. Insert the three hooks of the chain in the eyelets on the engine. Using a hoist, lift the assembly off the platform support. 10. Position the engine (2) on the front axle (3), trying to avoid incorrect operations with the hoist so as not to let the engine fan damage the fins of the radiator (1).
  • Page 39 Engine - Engine and crankcase 14. Remove the fixed jack stand (1) previously fitted under the ballast support and the wooden wedges (2) locking the front wheels. WLAPL4S10C132AA 15. Remove the old sealing paste from the two surfaces between the engine and clutch case. 16.
  • Page 40 Engine - Engine and crankcase 21. Disconnect the hoist chains. Remove the jack stand (2) previously fitted under the clutch case (1). Retrieve the movable tool for dismantling tractors. WLAPL4S10C129A 22. Refit the bracket (2) supporting the cab connectors, cab power and cup filter (3). Connect the pipe that joins the latter to the mechanical priming pump on the sediment filter.
  • Page 41 Engine - Engine and crankcase 28. Refit the two supply and return lines to the cab heater (1) and the pipe (3) inserted on the lower sleeve com- ing from the expansion tank. Refit the upper and lower sleeves (4) of the engine radiator connection. Secure the straps and clamps tightening the pipes.
  • Page 42 Engine - Engine and crankcase 32. Connect the pipes to the power steering cylinder (1) and (2). Connect the power supply to the control valve (3). Refit the fixture (4). WLAPL4S10C125A 33. If it was necessary to remove the DPF support, pro- ceed as follows: 1 –...
  • Page 43 Engine - Engine and crankcase A small misalignment of the axis of the decoupler with respect to the axis of the turbine outlet (3) would produce an adjustment that would no longer be lengthwise, in line with the direction of the tractor, but abnormal transversal adjustment that would impair its durability.
  • Page 44 Engine - Engine and crankcase 40. Refit the transmission oil drain plug (1). Refill with oil using a pump. MOIL13TR00197AA 41. Refit the drive shaft together with the central support (1) and the retaining bolts. Insert the shim. Adjust the shaft end play.
  • Page 45 Engine - Engine and crankcase 44. Reconnect the air-conditioning lines (3) and the sen- sor (2) to the condenser (1). Fix them with clamps and brackets. WLAPL4S10C107A 45. Reconnect the air-conditioning lines (1) and (2) on the compressor. Secure the lines with clamps and brack- ets.
  • Page 46 Index Engine - 10 Engine and crankcase - 001 Engine - Install ..................13 Engine - Remove .
  • Page 47 47840679 10/03/2015 10.1 [10.001] / 24...
  • Page 48 [ZxJT5xxxx] , T4.115 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.115 with cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 less cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 less cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 with cab, with mechanical or power...
  • Page 49 Contents Engine - 10 Fuel tanks - 216 SERVICE Fuel tank Remove ................. . 3 Install .
  • Page 50 Engine - Fuel tanks Fuel tank - Remove DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 51 Engine - Fuel tanks 5. Disconnect the electrical connection (1). 6. Label and disconnect the fuel suction and return lines (2). MOIL12TR00541AA 7. Remove the bracket (1) that secures the fuel intake line and the fuel return line to the tank. Then remove the tank.
  • Page 52 Engine - Fuel tanks Fuel tank - Install DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 53 Engine - Fuel tanks 5. Tighten the bolts (1) to refit the ladder (2). MOIL12TR00539AA 6. Using a hydraulic jack, remove the jack stand from un- der the axle and refit the left-hand wheel (1). MOIL12TR00737AA 47840679 10/03/2015 10.2 [10.216] / 6...
  • Page 54 Engine - Fuel tanks Fuel tank - Remove – Supports DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 55 Engine - Fuel tanks Fuel tank - Install – Supports DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 56 Engine - Fuel tanks Fuel tank - Remove - Under shield DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 57 Engine - Fuel tanks Fuel tank - Install – Lower guard DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury.
  • Page 58 Index Engine - 10 Fuel tanks - 216 Fuel tank - Install ................. . . 5 Fuel tank - Install –...
  • Page 59 47840679 10/03/2015 10.2 [10.216] / 12...
  • Page 60 [ZxJT5xxxx] , T4.115 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.115 with cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 less cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 less cab, with mechanical or power shuttle transmission [ZxJT5xxxx] , T4.85 with cab, with hi-lo transmission [ZxJT0xxxx] , T4.85 with cab, with mechanical or power...
  • Page 61 Contents Engine - 10 Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment - 501 TECHNICAL DATA Diesel Particulate Filters (DPF) Torque ..................3 General specification Installation measurements .
  • Page 62 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Torque MOIL12APL92 TORQUE SETTINGS Part to tighten Thread size Torque settings lbf. ft Gas temperature sensor on DPF M 14x1.5 40.5 to 49.5 4.14 to 5.12 30.2 to 36.9 intake DPF filter first section temperature...
  • Page 63 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - General specification Installation measurements MOIL12APL104 47840679 10/03/2015 10.3 [10.501] / 4...
  • Page 64 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Measurements to respect for installing the filter — Legend of components — Legend of sensor fixing holes: 308.6 mm (12.1496 in)± 1.5 mm (0.0591 in) Distance between the two bands of the cradle, the one with the set fixing holes (10) and the one with the adjustable fixing holes (11) .
  • Page 65 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Dynamic description manual regeneration of the diesel particulate filter (DPF) A diesel particulate filter (DPF) is a device designed to remove polluting diesel engine particulate from exhaust gas; when clogged, it needs to be regenerated.
  • Page 66 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment DPF to be regenerated High severity Automatic regeneration inhibited, only start of forced re- generation with control DCAPLT5NE059S3A DPF damaged Technical support required Automatic and forced regeneration inhibited DCAPLT5NE060S3A 47840679 10/03/2015 10.3 [10.501] / 7...
  • Page 67 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Manual regeneration of the diesel particulate filter DPF DCAPLT5NE072S3F To be able to activate the procedure of manual regeneration when required, it is necessary to stop work for the entire duration of the procedure ( 15 —...
  • Page 68 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment monitor displaying the filter symbol together with “FAIL” and a single acoustic signal. After 2 seconds, the control unit goes back into the situation at the start of regeneration “START”. From this situation, after restoring the necessary conditions to carry out the operation it is necessary to press the switch (2) on the symbol (B) to restart the regeneration procedure.
  • Page 69 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Automatic diesel particulate filter regeneration inhibition DPF DCAPLT5NE071S3F If you want to inhibit or enable automatic regeneration of the diesel particulate filter, proceed as described below: • Press the switch (2) on the symbol (B) for more than three seconds to enter the programming menu The central monitor will show “SETUP MENU”.
  • Page 70 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Remove for periodic replacement 1. Raise the bonnet, disconnect the headlights connector from the engine cable. Remove the hood. See Hood - Remove (90.100).
  • Page 71 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment 6. Unscrew the pressure differential unit (1) with its pipes, brackets, clamps and sensor. 7. Unscrew the temperature sensor (2). MOIL12APL125 8. Unscrew the filter's upper heat shield (1), the lower one stays in position.
  • Page 72 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment 11. Remove the left-hand clamp (1) fastening the filter to the machine. MOIL12APL109 12. Loosen the left-hand clamp (1) fastening the middle and left parts of the filter. MOIL12APL105 13.
  • Page 73 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Install for periodic replacement NOTE: For the torque settings please refer to , Diesel Particulate Filters (DPF) - Torque (10.501) . 1. Re-assemble the central part of the DPF filter (2) with the relevant clamp.
  • Page 74 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment 5. Re-fit the filter upper heat shield (1). MOIL12APL114 6. Re-fit the temperature sensor (2) and the pressure dif- ferential assembly (1), complete with brackets, clamps, pipes, and sensor. MOIL12APL125 7.
  • Page 75 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment 9. Fit the air cleaner (3) onto the hose (1) that connects the air cleaner to the turbine. Then secure the hose to the hood support with the relevant screws. 10.
  • Page 76 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Remove DPF with support 1. Raise the hood. Disconnect the headlight connector from the engine cable. Then, after you have secured the hood to the hoist with a belt, remove the hood. See Hood - Remove (90.100).
  • Page 77 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment 8. Remove the complete hood support (1). MOIL12APL115 9. In the gap to the left-hand side of the reservoir for the brakes, behind the filter, remove the bolts (1) that join the cross support (2) of the filter and the rear support (3).
  • Page 78 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment 12. Using a belt, sling the muffler, at two points at least, take up the slack with a hoist. Remove the bolts (2) that secure the exhaust pipe (1) to the support (3). Then extract all of the pipe from the right-hand side of the tractor and put it down on a pallet on the ground.
  • Page 79 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment 16. Using the hoist, raise the filter, taking great care that there are no wiring harnesses and tie-rods connected or obstructing the passage, then rest the filter with the cross support on a workbench.
  • Page 80 Engine - Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment Diesel Particulate Filters (DPF) - Install on the DPF filter NOTE: For the torque settings please refer to chapter Diesel Particulate Filters (DPF) - Torque (10.501) . NOTICE: When reassembling this unit on the filter (1), the sequence for assembling the components and tightening the parts of the components must follow a strict procedure.
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