Keysight 6 Series Manual
  1. Manuals
  2. Brands
  3. Keysight Manuals
  4. Test Equipment
  5. 6 Series
  6. Manual

Keysight 6 Series Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Keysight i3070 Series 6
In-Circuit Test System
Site Preparation

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 6 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Keysight 6 Series

Summary of Contents for Keysight 6 Series

  • Page 1 Keysight i3070 Series 6 In-Circuit Test System Site Preparation...
  • Page 2 AGREEMENT WILL CONTROL. computer software pursuant to the FAR and the DFARS and are set forth specifically in writing elsewhere in the EULA. Keysight shall be under no obligation to update, revise or otherwise modify the Software.

  • Page 3: Table Of Contents

    Responsibilities ..........1-3 Keysight’s Responsibilities ........1-3 Customer’s Responsibilities .
  • Page 4 Basic Power Quality Survey ....... . . 6-6 Connecting Power to the PDU....... 6-7 Is PDU Re-wiring Necessary? .

  • Page 5: Site Preparation Process

    Keysight i3070 Series 6 In-Circuit Test System Site Preparation Site Preparation Process The Importance of Site Preparation Responsibilities The Site Preparation Process Site Prep Checklist This manual describes the site preparation for the i3070 Series 6 In-Circuit Test System.

  • Page 6: The Importance Of Site Preparation

    Site Preparation Process The Importance of Site Preparation The Keysight i3070 family of in-circuit test (ICT) systems includes complex and sophisticated automatic test equipment. To ensure that your site is properly equipped for your new system, and to minimize the possibility of problems or delays in system installation, you must consider many things during site preparation.

  • Page 7: Responsibilities

    • Customer’s Responsibilities Keysight’s Responsibilities As a part of the purchase of a Keysight board test system, Keysight will provide the following: • Site Preparation Suggestion — To help you begin, a Keysight authorized representative will visit you to help you understand what you will need to do to make your site ready for your system and answer any questions you may have.

  • Page 8: Customer's Responsibilities

    Site Preparation Process Customer’s Responsibilities While you are primarily responsible for these activities, you can ask the Keysight representative for advice and information about services offered. • Insurance — You must provide insurance coverage for your system from the time it is delivered to your facility.

  • Page 9: The Site Preparation Process

    This section describes the steps of the Keysight system site preparation process. 1 The Site Prep Visit A Keysight representative will come to your site to discuss what you will need to do to make your site ready for your system. During this visit, the Keysight representative will review this manual and answer any questions you may have.

  • Page 10: Site Prep Checklist

    Site Preparation Process Site Prep Checklist Use this checklist to check off each task as you complete it. Table 1-1 Site preparation checklist Task Checklist Planning [ ] Location chosen? Specialists assigned? Site Coordinator: __________________________________________________________ System Administrator: __________________________________________________________ Structural Specialist: __________________________________________________________ EMC Specialist: __________________________________________________________...
  • Page 11 [ ] Shipment inventoried? [ ] Equipment moved to installation site? [ ] Testhead unpacked (crate removed, but not removed from the pallet). The Keysight representative will unpack the smaller boxes and move the system as part of installation. Site Preparation...
  • Page 12 Site Preparation Process Site Preparation...

  • Page 13: Planning

    Keysight i3070 Series 6 In-Circuit Test System Site Preparation Planning The System Plan Drawing Assigning Specialists...

  • Page 14: The System Plan Drawing

    Planning The System Plan Drawing Many things need to be done before the system can be installed. If you make a system plan drawing, you can use it to plan all aspects of site preparation. A complete drawing should detail power availability, communications cabling, compressed air and vacuum lines, and system placement with respect to other equipment.
  • Page 15 Planning Figure 2-1 Recommended layouts for E9903G/E9902G E9903G/E9902G with side pod E9903G/E9902G testhead strip monitor & printer keyboard 2.7 m Figure 2-2 Recommended layouts for E9905G E9905G with side pod E9905G testhead strip printer monitor & keyboard 1.7 m 1.7 m Site Preparation...

  • Page 16: Assigning Specialists

    Planning Assigning Specialists The concept of “specialists” represents the recognition that, at most facilities, no one person will do all the preparatory work. • Site Coordinator – One person should manage the site preparation process. The site coordinator will plan the installation, maintain the system plan drawing, and check off the site prep checklist.

  • Page 17: Structural Requirements

    Keysight i3070 Series 6 In-Circuit Test System Site Preparation Structural Requirements Floor Requirements Moving Access Requirements Storage Space Requirements...

  • Page 18: Floor Requirements

    Structural Requirements Floor Requirements The i3070 testhead is the heaviest part of the system. The controller and test development stations present no special load-bearing concern. The following table lists the approximate weights of the systems. i307x Table 3-1 System weights System Type Product Weight...

  • Page 19: Moving Access Requirements

    Structural Requirements Moving Access Requirements The system is shipped from the factory on one large crate (on a pallet) and several smaller crates or boxes. If the large testhead crate is too large to move to your system’s destination, you will need to unpack the testhead and roll it on its casters. Other smaller boxes, containing the controller and test development hardware, should not present access problems.

  • Page 20: Dimensions Of The Uncrated System

    Structural Requirements Dimensions of the Uncrated System When removed from the crate, the testhead can be rolled on its casters. Table 3-3 lists the dimensions of the uncrated testhead. Table 3-3 Dimensions of the uncrated system System Type Dimension Measurement E9903G/E9902G Width 1490 mm...

  • Page 21: Access Requirements

    Structural Requirements Access Requirements • Ramps When moved on its casters, the testhead will negotiate ramps with inclines up to 12% before the leveling feet drag on the floor. • Hallways and door As a rough guide, if you have room to move a 1.25 m x 2.5 m (4 by 8-foot) sheet of plywood, parallel to the floor, through hallways and doors, you will be able to move the crated testhead.

  • Page 22: Storage Space Requirements

    Structural Requirements Storage Space Requirements Setting up your system requires planning for storage. Obviously, you will need a handling and staging area for the boards you will be testing. Not so obviously, there are other things that you will need to store, such as the test fixtures. Backup media storage The i3070 system is reliable, but no system is safe against data loss due to system disk or computer failure.

  • Page 23: Rf Attenuation Requirements

    Keysight i3070 Series 6 In-Circuit Test System Site Preparation RF Attenuation Requirements Introduction Calculating Site Attenuation...

  • Page 24: Introduction

    RF Attenuation Requirements Introduction This chapter describes the installation requirements and possible solutions where additional RF attenuation measures are required as part of the installation. The limits for the radiated RF emissions are set by various standards such as CISPR 11, an international standard, ICES-001 for Canada, EN 61326 for the EU and the Radio communications (Electromagnetic Compatibility) Standard 2001 for Australia.
  • Page 25 RF Attenuation Requirements Table 4-1 Determining Available Site Attenuation without a site allowance R; Required Site n; Number Remaining Attenuation D; Distance from Equipment Attenuation (dB) of Walls Requirement (dB) to Real Estate Border (m) i3070 In-Circuit Test System Site Preparation...

  • Page 26: Calculating Site Attenuation

    RF Attenuation Requirements Calculating Site Attenuation To obtain the necessary attenuation at the installation site you can increase the distance between the equipment and the property boundary or you can add walls or other attenuating structures: • Required Site Attenuation (R) R = Target Site Attenuation –...
  • Page 27 RF Attenuation Requirements Figure 4-1 Determining Available Site Attenuation Wall Wall Measuring Point Equipment RF Field 30 m Distance D Table 4-2 Determining Available Site Attenuation with a site allowance or a different wall attenuation Parameter Value R; Required Site Attenuation (dB) n;...
  • Page 28 RF Attenuation Requirements Site Preparation...

  • Page 29: Environmental Requirements

    Keysight i3070 Series 6 In-Circuit Test System Site Preparation Environmental Requirements Air Quality Requirements Air Temperature Requirements Humidity Requirements...

  • Page 30: Air Quality Requirements

    Environmental Requirements Air Quality Requirements As a rule, good air quality is as important for the reliability of your i3070 test system as it is for your production process. Three types of airborne contaminants are discussed below. The presence of any of these contaminants at the site will contribute to system degradation, resulting in lower reliability and higher operating costs.

  • Page 31: Air Temperature Requirements

    Environmental Requirements Air Temperature Requirements Table 5-1 summarizes the temperature and cooling requirements for the system. Table 5-1 Temperature and humidity ranges for operation and storage Operating Temperature Operating Humidity Storage Temperature Testhead 5% to 80% non-condensing -40°C to 70°C (-40°F to 158°F) 0°C to 40°C (32°F to 104°F) Controller 20% to 80% non-condensing...

  • Page 32: Cooling Requirements

    Environmental Requirements Cooling Requirements Design the site cooling capability using the heat dissipation estimates in Table 5-2. Table 5-2 System heat dissipation Number of Modules Dissipation 1 module 10500 BTU (3.1 kW) 2 modules 19700 BTU (5.8 kW) 3 modules 28500 BTU (8.4 kW) 4 modules 3700 BTU (10.9 kW)

  • Page 33: Power Requirements

    Keysight i3070 Series 6 In-Circuit Test System Site Preparation Power Requirements Customer Responsibilities About the PDU Power Requirements Is PDU Re-wiring Necessary? PDU Wiring Diagrams...

  • Page 34: Customer Responsibilities

    (b) connect the system to the AC power source. These are not Keysight’s responsibilities. After connecting power to the system, do not power up the system. A Keysight service representative will verify the power and complete the system installation and verification. Read Power Requirements on page 6-3.

  • Page 35: Power Requirements

    AC Voltage Source Existing breaker from Series 5 installation 30 A / 3-Ph breaker or three 30 A fuses 20 A / 3-Ph breaker or three 20 A fuses New breaker for Series 6 System Installation site Keysight equipment Site Preparation...

  • Page 36: Power Drop

    Power Requirements Power Drop • A dedicated power drop must be provided for the system due to its high current requirements. • Copper wire must be used for the power drop. • An electrician must determine the wire size for the power drop. The wires must be sized to ensure that the voltage at the system does not drop below 90 percent of nominal (see Calculating the Minimum Voltage...
  • Page 37 Power Requirements Sizing the Input Wires and Circuit Breakers Table 6-1 shows the full-load amps (FLA) for each system type. Table 6-1 Power requirements Frequency Voltage Full-Load Amps (FLA) for: Power line-to-neut / E9905G E9903G/ Option line-to-line E9902G 200–240V 3-Phase Delta 3PD 50/60 Hz N (optional) 208–220V 3-Phase Wye...

  • Page 38: Basic Power Quality Survey

    Power Requirements Basic Power Quality Survey Power quality can affect system performance differently. The following procedure is intended as a guideline and may not be the total solution. Failure to meet these guidelines should serve as an indicator that a power quality consultant might be needed to conduct a more in-depth power quality survey.

  • Page 39: Connecting Power To The Pdu

    Power Requirements Connecting Power to the PDU Connect the system inlet cable to the circuit breaker at the installation site. 3PD/ 3PY WIRE CHART PLUG TERMINAL ID WIRE COLOR NEUTRAL BLUE PHASE 1 BROWN PHASE 2 GREY PHASE 3 BLACK GROUND GREEN Site Preparation...

  • Page 40: Is Pdu Re-Wiring Necessary

    Power Requirements Is PDU Re-wiring Necessary? Re-wiring the PDU is necessary only if you are connecting it to a different power configuration than it was wired for, not merely a different voltage. Delta (3PD) and Wye (3PY) are equivalent configurations. Table 6-2 and the examples below.

  • Page 41: Pdu Wiring Diagrams

    Power Requirements PDU Wiring Diagrams PDU and AC Outlets E9903G/E9902G Test System Figure 6-2 shows the locations of the AC outlets in an E9903G/E9902G test system with side pod. Figure 6-2 Location of AC outlets in E9903G/E9902G (rotated, rear view) Outlet 4 Outlet 5 Outlet 0...
  • Page 42 Power Requirements E9905G Test System Figure 6-4 shows the locations of the AC outlets in an E9905G test system with side pod. Figure 6-4 Location of AC outlets in E9905G (rotated, rear view) Outlet 1 Outlet 0 Outlet 2 Outlet 3 Outlet 4 6-10 Site Preparation...

  • Page 43: Wiring Diagrams

    Power Requirements Wiring Diagrams Note that the PDU phase configuration is determined by the location of the jumper, as shown by the orange/green lines in the wiring diagrams (the colors do not indicate the actual colors of the jumper wire). Figure 6-5 Wiring diagram for 380–415 V input;...
  • Page 44 Power Requirements 6-12 Site Preparation...
  • Page 45 Keysight i3070 Series 6 In-Circuit Test System Site Preparation Compressed Air and Vacuum Requirements Introduction Compressed Air Requirements Vacuum Requirements Compressed Air and Vacuum Primer...

  • Page 46: Introduction

    Compressed Air and Vacuum Requirements Introduction Both compressed (or pressurized) air and vacuum are used in the testhead. Compressed air is used primarily to secure the test fixture to the testhead. Vacuum is used primarily to actuate the test fixture: that is, to make contact between the board under test and the probes in the fixture.

  • Page 47: Compressed Air Requirements

    Compressed Air and Vacuum Requirements Compressed Air Requirements The i3070 uses compressed air to pressurize air cylinders that actuate fixture pull-down towers. Pull-down towers are used to pull and hold a fixture down onto the testhead, enabling contact between the pins on the fixture and the spring-loaded interface pins in the testhead.

  • Page 48: Compressed Air Specifications

    Compressed Air and Vacuum Requirements Compressed Air Specifications Table 7-1 shows the compressed air specifications for the systems. Table 7-1 Compressed air specifications for the system Description Measurement Maximum Pressure for Testhead Only 1035 kPa (150 psi) Minimum Pressure for Testhead Only 480 kPa (70 psi) Minimum Flow Rate for Testhead Only 0.66 l/s at STP (1.4 SCFM)

  • Page 49: Vacuum Requirements

    Keysight recommends that you work with a qualified vendor of vacuum pumps who can give you advice based on your requirements. Vacuum Recommendations and Guidelines Table 7-2 shows the vacuum recommendations for a typical system.

  • Page 50: Compressed Air And Vacuum Primer

    Compressed Air and Vacuum Requirements Compressed Air and Vacuum Primer There are two key concepts involved in understanding the compressed air and vacuum requirements for the i3070. The first is pressure and the second is flow rate. Pressure is the force per unit area that a gas exerts on a surface. If zero is used as a reference, the measurement of pressure is called “absolute”;...
  • Page 51 DUT. Due to the variability of these factors, it is difficult to provide an exact flow rate recommendation. Keysight has found that a flow rate of 19 l/s (40 SCFM) will pull down most fixtures.
  • Page 52 Compressed Air and Vacuum Requirements Site Preparation...

  • Page 53: Receiving And Moving Instructions

    Keysight i3070 Series 6 In-Circuit Test System Site Preparation Receiving and Moving Instructions Receiving the System Re-shipping a System...

  • Page 54: Receiving The System

    Keysight representative. Uncrating the System The customer should remove the crate from the pallet. The Keysight representative will uncrate the system pallets. Leave the smaller boxes intact for the Keysight representative to unpack when the system is installed. Placing the System •...

  • Page 55: Re-Shipping A System

    Receiving and Moving Instructions Re-shipping a System When it becomes necessary to pack and ship a system to another location, Keysight can help. You can purchase a Keysight Move, which includes Keysight personnel disassembling, packing, shipping, and setting up the system at the new location.
  • Page 56 This information is subject to change without notice. © Keysight Technologies 2019 Edition 1, November 2019 www.keysight.com...

This manual is also suitable for:

I3070

Table of Contents

Save PDF