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Summary of Contents for Felix Storch 3.2
- Page 1 16 December 2021 Revision 02 Assembly Manual FELIX 3.2 www.felixprinters.com support@felixprinters.com Zeemanlaan 15 3401 MV IJsselstein The Netherlands...
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Page 2: Table Of Contents
FELIX 3.2 DIY Kit - Base parts - 105 014.1 ............34 15.2 FELIX 3.2 Single to Dual Upgrade Kit - 105 031.0 ........38 We also recommend looking on our forum and getting yourself a forum account. You will benefit from the ability to get downloadable and 15.3... -
Page 3: Required Tools
Assembly Manual Required Tools 16 December 2021 Required Tools Allen key 1.5, 2, 2.5, 3, 4 and 5 Wrench 5.5, 7 and 12 Cutter Tweezer Screwdriver flat head Screw driver Philips head Knife Rubber hammer Ruler Detergent Grease/Lubricant www.FELIXprinters.com FELIX 3.2... -
Page 4: Frame Assembly
(2x) Bolt M8 x 20 (1x) Profile 1 (2x Frame Connector !! Hole !! !! Hole !! !! Hole !! !! Hole !! 160mm !! Hole !! (1x) Profile 4 (1x) Bolt M8 x 20 (1x) Frame Connector www.FELIXprinters.com FELIX 3.2... - Page 5 (1x) Bolt M8 x 20 (2x) Bolt M8 x 20 (1x Frame Connector (2x Frame Connector Make sure the profiles are properly aligned. If not (4x) End Cap Square untighten the screws and (1x) End Cap Rectangle re-adjust the profiles www.FELIXprinters.com FELIX 3.2...
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Page 6: Thank You For Choosing Felixprinters! 5 Z-Axis
Tools: (1x) Motor Assembly (4x) CSK Bolt M3 x 8 (1x) Cable Stepper Z (2x) T-Nut M4 (1x) Motor (2x) Bolt M4 x 20 (1x) Z-Axis Motor Bracket (2x) Small Washer M4 www.FELIXprinters.com FELIX 3.2... - Page 7 (1x) Hexagon Nut !! Remove Bolts after pulling Locknuts into Z-Axis Lift !! !! Washer !! !! Washer !! (4x) Bearing (2x) Bolt M4 x 40 (2x) Bolt M4 x 25 (2x) Locknut M4 (2x) Small Washer M4 www.FELIXprinters.com FELIX 3.2...
- Page 8 Tools: Tools Tools: (1x) Set screw M3 x 6 (1x) Motor (1x) Spindle Note: use a high quality and sharp (4x) CSK Bolt M3 x 8 1.5mm allen key to properly fix the spindle of the motor www.FELIXprinters.com FELIX 3.2...
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Page 9: Axis
!! Washer !! 60 minutes Tools: 2.5 , Tools Tools (2x) Bearing (1x) Small Washer M4 (1x) T-Nut M4 (1x)X-axis Belt mount (1x) Bolt M4 x 40 Tools Tools (1x) X-axis belt mount (1x) Belt assembly (1x) T-Nut M4 www.FELIXprinters.com FELIX 3.2... - Page 10 !! Distance between edge of rail and beam !! Reposition the safety plugs as shown.!! = 14mm.!! Tools: Tools: (2x) Bolt M3 x 12 (2x) T-hammer nut M3 (1x) Linear Guide MGN 12 (1x) Linear Guide MGN12 www.FELIXprinters.com FELIX 3.2...
- Page 11 (1x) Set screw M3 x 6 !! Tighten in a crosswise pattern!! Tools: Tools: Tools: (1x) Motor Assembly (2x) Small Screw 2.2 x 8 (4x) CSK M3 x 6 (1x) Opto Sensor X (1x) Extru Base (4x) CSK Bolt M3 x 8 www.FELIXprinters.com FELIX 3.2...
- Page 12 Move the carriage to the center of the rail. Tighten the belt using the size 3 hexagon key until the belts can barely touch eachother when pressing them together.!! Tools: Tools: Tools: (1x) Tension bracketl (1x) Tension bracket assembly (1x) Bolt M4 x 25 (1x) Square nut M4 www.FELIXprinters.com FELIX 3.2...
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Page 13: To Get Your Felix 3D Printer Up And Running As Fast And Painlessly As 7 Y-Axis
(1x) Linear Guide MGN12 Tools Tools (1x) Tension Bracket (4x) Bolt M3 x 16 (2x) Bolt M3 x 12 (1x) Bolt M4 x 25 (4x) Small Washer M3 (1x) Y-Stage bracket (1x) Square Nut M4 (1x) Y-stage Assembly www.FELIXprinters.com FELIX 3.2... - Page 14 (2x) Knurled thumb screw Fix the set screw into the (1x) Build Platform (2x) Set screw m4 x 30 thumb screw. Put m4 thin (1x) Short wire sleeve (2x) Thin nut M4 nut onto the set screw. www.FELIXprinters.com FELIX 3.2...
- Page 15 !! Give the cable enough slack and tighten the cable tie !! End to end 25cm Tools: Tools: Tools: (1x) Bolt M4 x 12 (1x) Cable ties for mounting (1x) Cable ties for mounting cables on z bracket. cables on z-bracket. (1x) Spring www.FELIXprinters.com FELIX 3.2...
- Page 16 !! Remove the buildplate when the statusbar displays B: 55C and degrease the surface with Alcohol !! Place the buildplate on the build platform Tools: (1x) Flexible buildplate (1x) Flexible build plate Clean thoroughly to remove any grease of the plate www.FELIXprinters.com FELIX 3.2...
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Page 17: Extruder Assembly
(1x) Extruder L shaped Tools Tools (1x) Extruder L shaped (1x) Set-screw M3x4 bracket bracket !Make sure the flat side of the (2x) Thin square nut M4 (3x) Bolt M3x30 axle is perpendicular to the set screw! www.FELIXprinters.com FELIX 3.2... - Page 18 !Make sure the bolt is facing to is loose and not the hotends! tightened! Assemble the two sub- Tools Tools (1x) Hot-end assembly assemblies. (1x) Bolt M4x40 !Make sure the cables are facing towards you! www.FELIXprinters.com FELIX 3.2...
- Page 19 Extruder assembly 16 December 2021 Bottom Tools Tools Slide the hotend assembly Tighten the fan bolt and (1x) Bolt M4x12 onto the carriage assembly you’re done Mount the cables to the cable guide bracket with a zip tie. www.FELIXprinters.com FELIX 3.2...
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Page 20: Extruder Assembly
(1x) Extruder wheel Tools Tools (1x) Extruder L shaped (1x) Extruder L shaped (1x) Set-screw M3x4 bracket bracket !Make sure the flat side of the (3x) Bolt M3x16 (3x) Bolt M3x16 axle is perpendicular to the set screw! www.FELIXprinters.com FELIX 3.2... - Page 21 (1x) Self-locking nut M3 (1x) Front bracket assembly Slide the hotend assembly !Make sure the fan wires are positioned (1x) Round head M3x16 correctly! onto the carriage assembly. (1x) Front bracket !Make sure the fan labels are facing downwards! www.FELIXprinters.com FELIX 3.2...
- Page 22 Mount the fan duct Tools Mount the hotends assembly using: !Make sure the cables run to the (2x) Bolt M4x12 (2x) Bolt M4x40 outside! And you’re done! Tools (Mount the cables to the cable guide bracket with a zip tie. www.FELIXprinters.com FELIX 3.2...
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Page 23: When Things Are Unclear Or If You Have Any Remarks Or Tips, Please Contact Us: Wiring
60 minutes 8 cm Tools: End to end 38cm Tools: Tools: (2x) Single cable clip (1x) Angled cable clip 8 cm !! Give the cable enough slack !! Tools: Tools: (2x) Single cable clip (2x) Dual cable clip www.FELIXprinters.com FELIX 3.2... - Page 24 !! Tighten this bolt again at the end of the thread !! !! Give the cable enough slack and tighten the cable tie !! Tools: (2x) T-nut m4 (1x) Electronic enclosure (1x) Electronic enclosure assembly (2x) Bolt M4 x 12 Cover plate www.FELIXprinters.com FELIX 3.2...
- Page 25 2. Turn the blue potentiometer of the display until the display contrast is normal. 3. Make sure the Control board is positioned correctly, so that the underside doesn’t touch the power supply. www.FELIXprinters.com FELIX 3.2...
- Page 26 !! End X = Endswitch X (opto sensor) (4x) Square Nut M4 (1x) Control Board End Y = Endswitch Y (opto sensor) Z sensor cable has no label (1x) Display interface PCB (1x) Display Assembly www.FELIXprinters.com FELIX 3.2...
- Page 27 Assembly Manual Wiring 16 December 2021 (2x) Small screw 2.2x8 www.FELIXprinters.com FELIX 3.2...
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Page 28: Upload Firmware
The firmware is uploaded when ‘’Programming finished!’’ is displayed, this may take a few minutes. 6. Press any key to continue. The FELIX 3.2 firmware is now successfully uploaded. Note for Experienced Users: Due to compatibility issues with linux based systems, the baudrate for all felixprinters are lowered to 115200. In case you are used to older FELIXprinter models, make sure to adjust the settings in the used software accordingly. -
Page 29: Functional Test
Manually move the extruder to its end position to activate the x-sensor. Check if the x-sensor LED turns off. When the x- sensor indication LED on the main board switches off, the sensor is activated. Main board FELIX 3.2 Check Heaters: IMPORTANT: Keep hand near ON/OFF switch of printer, in case things go wrong. - Page 30 NOTE: When doing home z, extruders heat up to 120˚C to prevent possible filament blobs from scratching the Kapton surface layer. Important: ensure flex plate is placed on the print bed. To test the z-axis: enter menu by pushing the rotary button --> Control --> Move --> Home Z www.FELIXprinters.com FELIX 3.2...
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Page 31: Finishing Touches
((6x) Damping feet !! Use the Screwdriver to center square before inserting the bolts !! Tools: Tools: (1x) Main Fan Cover (4x) M4 x 12 (1x) Electronic Enclosurer Cover Connect the fan cover onto the extruder unit www.FELIXprinters.com FELIX 3.2... - Page 32 !! Continue peeling off the protective sheet and at the same time stick the foil to the Build Plate using a soft object in a zigzag motion to avoid air bubbles !! Tools: (1x) Kapton Foil www.FELIXprinters.com FELIX 3.2...
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Page 33: Checklist
Potentiometers on control board are set to the correct values. Y-axis belt pushed fully into bracket and tensioner. Control board contains the correct FELIX 3.2 firmware version. Belt remains at same height during moving the Y-axis. Wire colors are according to diagram. - Page 34 Assembly Manual Checklist 16 December 2021 Congratulations! You have finished building the FELIX 3.2. Continue to the Quick Start Guide to start printing! www.FELIXprinters.com FELIX 3.2...
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Page 35: Bill Of Materials
Assembly Manual Bill Of Materials 16 December 2021 Bill Of Materials 15.1 FELIX 3.2 DIY Kit - Base parts - 105 014.1 Group name Part No. Part description Quantity Catalog/mechanical part 135 062.0 Hiwin Linear Ball Bearing - MGN12H1R0300Z1HM Catalog/mechanical part 135 002.0... - Page 36 Hot-End Base FELIX 3 Mechanical hotend parts 130 021.4 FELIX 3 - Hot-End Peek Isolation Mechanical hotend parts 130 023.3 Heated Barrel FELIX 3 (standard M8) Mechanical hotend parts 130 024.1 Nozzle 0.35mm - Brass - FELIX 3 - 03149_3 www.FELIXprinters.com FELIX 3.2...
- Page 37 150 013.0 Felix 3 & Tec 4 - Heater Cartridge incl. connector Sub assemblies (products with BOM) 105 053.2 Electronics bag Felix 3.2 - DIY kit Cabling & optosensoring 150 155.0 Opto sensor X (Straight) FELIX 3/Tec4 incl connector Cabling & optosensoring 150 156.0...
- Page 38 Electronics Parts 150 027.1 Stepper motor - Nema 17 - 40 mm Sub assemblies (products with BOM) 105 127.0 Build platform assembly Felix Tec/One/3.2 Machined parts 130 034.4 bare sandwich plate (heated bed) - F3 and TEC4 - 03127_4 Electronics Parts 150 132.0...
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Page 39: 15.2 Felix 3.2 Single To Dual Upgrade Kit - 105 031.0
Assembly Manual Bill Of Materials 16 December 2021 15.2 FELIX 3.2 Single to Dual Upgrade Kit - 105 031.0 Group name Part No. Part description Quantity Extruder mechanical parts 130 141.0 Extruder drive wheel FELIX Pro Extruder mechanical parts 130 044.0... -
Page 40: 15.3 Set Plastic Parts Felix 3.2 - 105 047.1
- 100mm x 2.5 mm Packaging Material 200 022.0 Gripzakken 45 X 110 mm Plastic Parts Felix 3 / Tec4 122 023.3 Airduct Felix 3.2 - dual head - Black ABS-X Filaments - Consumables A-00566 Production ABS BLACK 1kg Catalog/mechanical part 135 054.0 Magnets schijf 8x8 (bed) 15.3 Set Plastic parts Felix 3.2 - 105 047.1... - Page 41 Filaments - Consumables A-00566 Production ABS BLACK 1kg 0,05 Plastic Parts Felix 3 / Tec4 122 047.0 Fan front cover Felix 3.2 - single - black Production Consumables & materials A-00548 Production PLA BLACK (1 kg) 0,05 www.FELIXprinters.com FELIX 3.2...
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