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c o p y r i g h t I n f o r ma t i o n
T h i s d o c u me n t c o n t a i n s p r o p r i e t a r y i n f o r ma t i o n t h a t i s p r o t e c t e d b y c o p y r i g h t .
n o p a r t o f t h i s d o c u me n t ma y b e p h o t o c o p i e d , r e p r o d u c e d , o r t r a n s l a t e d t o a n o t h e r l a n g u a g e w i t h -
o u t t h e p r i o r w r i t t e n c o n s e n t o f F E L I X r o b o t i c s B V .
F e l i x r o b o t i c s B V
Z e e ma n l a n 1 5 , 3 4 0 1 M V , I J s s e l s t e i n , t h e N e t h e r l a n d s , C o p y r i g h t © 2 0 1 5 F E L I X r o b o t i c s B V
F E L I X 3 . 1
a s s e mb l y ma n u a l
A s s e mb l y ma n u a l f o r :
F E L I X 3 . 1 S i n g l e
F E L I X 3 . 1 D u a l

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Summary of Contents for Felix Storch 3.1 Single

  • Page 1 F E L I X 3 . 1 a s s e mb l y ma n u a l A s s e mb l y ma n u a l f o r : F E L I X 3 . 1 S i n g l e F E L I X 3 .
  • Page 2 B e f o r e y o u s t a r t...
  • Page 3: Table Of Contents

    Index: description: Steps: Page: Required tools Frame 1 - 8 Z-axis 9 - 28 X-axis 29 - 41 Extruder 42 - 59 Y-axis and printbed 60 - 80 Handle 81 - 83 Electronics Box 84 - 92 Wiring 93 - 102 Display 103 - 113 BOM (Bill of Materials)
  • Page 4 required tools: Assembly Manual FELIX 3.1 V1...
  • Page 5 Step 1 / 8 Module 1: FrAMe 10-30 MInuTEs Profi le: tools: Bolt M8 x 20 Frameconnector Holes profi le 1 2x Bolt M8 x 20 2x Frameconnector profi le 4 hole Profi le 4 Profi le 4 160 mm holes Profi le 1 Assembly Manual FELIX 3.1 V1...
  • Page 6 2x Bolt M8 x 20 2x Bolt M8 x 20 2x Frameconnector 2x Frameconnector 2x profi le 2 1x profi le 3 Profi le 2 Holes Profi le 4 Profi le 3 160 mm Profi le 1 Profi le 2 4x End cap square 1x End cap rectangle The frame is now fi...
  • Page 7: Display

    Module 2: Z-AxIS 45-90 MInuTEs Step 9 / 28 tools: Example mounting T-slots: 4x CsK bolt M3x8 2x M4 T-slot 2x Bolt M4x20 1x Motor 2x small washer M4 1x Z-axis motor bracket Cable orientation label end of the wire with the letter: Z Assembly Manual FELIX 3.1 V1...
  • Page 8: Frame

    Make sure the plastic part properly touches the frame! Don’t let the cart run off the rail!! 3x M4 T-slot 1x Z-axis lift part 1x Hiwin lineair ball bearing set 1x Hexagon nut HGW15CC1R300Z0 3x Bolt M4x20 12mm from side rail to side frame! 10mm between rail 10mm...
  • Page 9 2x Bolt M4x40 2x Locknut M4 Put the bolts in place in remove the bolts M4x40 the plastic part by pulling the bolts. 2x Bolt M4x25 4x Bolt M5x16 4x Bearing 4x small washer M5 2x small washer M4 Assembly Manual FELIX 3.1 V1...
  • Page 10 4x CsK bolt M3x8 1x pulley 1x spindle 1x Motor 1x set screw M3x6 Distance pulley to motor face = 1-2mm Wire orientation! Hole for set screw label end of the wire with the letter: Y 1x set screw M3x6 1x Z-axis limitswitch vane 1x Bolt M4x20 1x Bolt M4x25...
  • Page 11: X-Axis

    Module 3: x-AxIS 30-60 MInuTEs Step 29 / 41 tools: 1x X stage belt mount 1x T-slot M4 1x X stage motor bracket Belt 1x Bolt M4x40 1x Bolt M4x16 5x small washer M4 1x small washer M4 2x Large washer M4 1x T-slot M4 1x Bearing tweezers...
  • Page 12 1x Bolt M4x16 2x Bolt M3x12 detail of 35 1x small washer M4 1x Hiwin linear ball bearing set HGn12H1R0300Z1HM 1x T-slot M4 2x T-slot M3 (black) Third hole Third hole from the left from the right Rail tight against plastic! 14 mm 14mm from the side of the Make sure the plastic is well...
  • Page 13 1x Y stage tensioning bracket 1x Thin nut M4 1x Bolt M4x25 now attach the belt as shown! Give the belt some pre-tension by hand before inserting the y-stage bracket. the x-axis is fi nished. +/- 1cm +/- 1cm Tension the belt further by turning the bolt with the allen key.
  • Page 14: Extruder

    Module 4: extruder Step 42 / 59 30-90 MInuTEs tools: For Single extruder continue at the next page. For dual extruder start at page 18 Assembly Manual FELIX 3.1 V1...
  • Page 15 1x Extru arm pt1 1x Bolt M4x12 1x Extruder wheel 2x Large washer M4 1x Extru arm pt2 1x set-screw M3x4 3x Bolt M3x16 1x spring 1x Thin nut M4 1,5mm label end of the wire: ext 0 1x Extru L shape bracket 1x Extru L shape bracket 1x Extru airduct 1x square nut M4...
  • Page 16 1x Thin square nut M4 1x Bolt M4x40 Make sure the sticker from the fan is at the back. The fan blows on the side of the sticker Mount the bolt loosely, fasten tight at step 52 label end of the hot-endcable: 0 label end of the wire: 2 Align the print head on the carrier 1x Bolt M4x12...
  • Page 17 1x Extru arm pt1 1x Bolt M4x12 1x Extruder wheel 2x Large washer M4 1x Extru arm pt2 1x set-screw M3x4 3x Bolt M3x16 1x spring 1x Thin nut M4 1,5mm repeat these steps 3x Bolt M3x16 3x Bolt M3x16 1x L-shaped bracket 1x L-shaped bracket label end of the wire: 1...
  • Page 18 1x square nut M4 1x sqaure nut 1x L-shaped bracket 2x Selfl ocking nut M4 1x Dual_Extruder_Clamp 2x Bolt M4x40 1x Dual_Extruder_Mover 1x Hexagon M3 x 35 1x Selfl ocking Nut M3 Make sure the sticker from the fan is on the bottom. The fan blows on the side of the sticker label end of the wires: 1 Mount the bolt loosly, lock tightly at step 52a...
  • Page 19 6x Thin nut M4 2x Thin nut M4 6x Bolt M4x20 label end of the left hot-endcable: 0 label end of the right hot-endcable: 1 2x Bolt M4x40 Make sure the sticker from the fan is at the back. The fan blows on the side of the sticker label end of the fan-wire: 2 Assembly Manual FELIX 3.1 V1...
  • Page 20 2x Bolt M4x12 Tighten the bolts Align the printhead on the carrier Assembly Manual FELIX 3.1 V1...
  • Page 21 2x small screw 2,2 x 8 2x Power suppley screw Opto sensor straight cable Opto sensor straight cable label end of the wire: x label end of the wire: Z 2x small screw 2,2 x 8 2x Thin nut M4 Opto sensor angled cable The extruder is fi...
  • Page 22 Module 5: Y-AxIS And PrInt Bed 60-100 MInuTEs Step 60 / 80 tools: 1x Y-stage bracket pt1 1x Bolt M3x8 1x Y-stage bracket pt2 1x small t-slot M3 4x Bolt M3x16 4x smal washer M3 4x self locking nut M3 Assembly Manual FELIX 3.1 V1...
  • Page 23 1x Y stage tensioning bracket 1x Thin nut M4 1x Bolt M4x25 3x set screw M4x30 3x spring 3x Thin nut M4 2x small washer 1x Large washer 3x Thin nut M4 Large washer ATTENTION: Bottom of set-screw should NOT touch plate internally.
  • Page 24 2x tie-wrap 1x 25 cm Cable spiral Tighten the nuts a couple of turns, make sure that the springs are still able to compress for further fi ne-adjustment later. Belt 4x Bolt M3x16 4x small washer M3 Assembly Manual FELIX 3.1 V1...
  • Page 25: Profi Le

    1x 25 cm Cable spiral 1x Clamp + Cable tie +/- 1cm Tension the belt further by turning the bolt with the allen key. See this video for further instructions: Mount the belt, according to the arrows. http://youtu.be/dpS6nWn5rE8 1x 13 cm Plastic U-profi le the y-axis and the print bed are fi...
  • Page 26: Handle

    Step 81 / 83 Module 6: HAndle 5-10 MInuTEs tools: 6x Damping feet 2x T-slot M5 1x Handle 2x Bolt M5x12 1x Handle-cap The handle is fi nished. Assembly Manual FELIX 3.1 V1...
  • Page 27 Module 7: electronIcS encloSure Step 84 / 92 10-20 MInuTEs tools: 1x Electronics enclosure pt2 1x Electronics enclosure pt1 2x Power suppley screw 2x Power supply screw Assembly Manual FELIX 3.1 V1...
  • Page 28 4x Thin square nut M4 1x Electronics enclosure cover plate 2x Bolt M4x12 2x small washer M4 2x T-slot M4 40mm Assembly Manual FELIX 3.1 V1...
  • Page 29: Wiring

    Module 8: WIrIng 30-90 MInuTEs Step 93 / 105 tools: next steps are shown based on the double-extruder. For a single extruder you only need to connect the existing cables. 1x cable tie sticker 2x cable tie 1x cable tie 2x cable tie sticker 2x cable tie 2x cable tie...
  • Page 30 2x cable tie 25cm cable spiral 1x 15cm strip 1x 2cm strip 1x 6 cm strip The following steps are to connect the cables to the electronic-board. 1x 28cm strip 4x cable ties AttentIon! the electronics are sensitive to static electricity! Assembly Manual FELIX 3.1 V1...
  • Page 31 strip the ends of the cable 1x 15 cm Cable spiral Wire diagram Single-head: page 33 Wire diagram dual-head: page 34 Assembly Manual FELIX 3.1 V1...
  • Page 32 Wiring diagram for the single extruder. Assembly Manual FELIX 3.1 V1...
  • Page 33 Wiring diagram for the dual extruder. Assembly Manual FELIX 3.1 V1...
  • Page 34 2x small screw 2,2 x 8 1x Plastic Display-cover Assembly Manual FELIX 3.1 V1...
  • Page 35 2x small screw 2,2 x 8 Connecting the display cables 1x Plastic knob Attach the cover 1x Electronics enclosure cover 4x Bolt M4x12 Align the square nuts from step 88 properly before mounting the cover with the m4x12 bolts. Assembly Manual FELIX 3.1 V1...
  • Page 36 Kapton sheet note: It is best to place the kapton sticker when the bed is around 40-50 This can be done with the computer interface or the display unit. Read the user manual to learn how to do this. clean the print-bed surface with detergent, and try to minimize dust particles onto the surface to prevent bubbles.
  • Page 37 BoM ( Bill of Materials) Prod. Nr. Description Image 105 018.0 Bolts & Nuts set FELIX 3.0b 140 036.0 Set screw D-916 – M3 x 4 140 011.1 Set screw D-916 - M3 x 6-N -45H 140 037.0 Set screw D-916 - M4 x 30 140 041.0 Hexagon socket head cap screw M3 x 35 140 012.0...
  • Page 38 140 021.0 Hexagon socket head cap screw DIN 912 – M4 x 25 140 022.0 Hexagon socket head cap screw DIN 912 – M4 x 40 140 023.0 Hexagon socket head cap screw DIN 912 – M5 x 16 140 024.0 WasherD- 125A M3 140 025.0 WasherD- 125A M4...
  • Page 39 110 020.0 t_slot nut – 5 ST M3 110 21.0 t_slot nut – 8 ST M3 140 039.0 Spring (heated_bed and extruder) 122 010.0 Set plastic parts Felix 3.0 (molded) 122 011.0 X_stage_F3_0_motor_bracket_v1 122 012.0 X_stage_F3_0_belt_mount_v1 122 013.0 Y_stage_F3_0_Bracket pt1_v1 122 014.0 Y_stage_F3_0_Bracket pt2_v1 122 015.0...
  • Page 40 122 019.0 Extru_F3_0_base_v1 122 020.0 Extru_F3_0_L_shape_bracket_v1 122 021.0 Extru_F3_0_arm_pt1_v1 122 022.0 Extru_F3_0_arm_pt2_v1 122 023.0 Extru_F3_0_airduct_v1 122 025.0 Electronics_enclosure_F3_0_cap_pt1 122 026.0 Electronics_enclosure_F3_0_cap_pt2 122 027.0 Electronics_enclosure_F3_0_cover_v1 122 028.0 Electronics_enclosure_F3_0_cover_plate_v1 150 014.1 Electronics 1, F3_0b 150 014.0 Thermistor incl 2m 150 011.0 Electronics board - Felixprinters 150 025.0 Fan 40x40x10 with 1.5m wires, Sunon 150 023.0...
  • Page 41 170 013.0 cable ties, set of 100 170 014.0 cable spiral 1.25m 170 021.0 Cable ties for mounting cables on z bracket 170 022.0 cable tie stickers on extruder motor 105 015.0 Electronics 2 (motors) 150 026.0 motor nema 17 105 013.1 Mechanics, F3_0b 130 013.0...
  • Page 42 105 011.0 Frame (A) 110 012.0 40x40x400 profile incl 2xM8 110 013.0 40x40x400 profile, incl 1xM8, 1xD7 110 014.0 40x40x400 profile, incl 3xD7 110 011.0 80x40x440 incl work 105 012.0 Frame (B) 110 015.0 40x40 protective caps 110 016.0 80x40 protective caps 110 017.0 frame connector set 110 018.0...
  • Page 43 140 035.0 hex sockethead bolt M8x16 buttonhead 110 024.0 t-slot nut - 8 ST M8 110 022.0 t-slot nut - 8 ST M4 110 025.0 dampning feet 100 101.4 Axlesembled Hot-end, containing: 130 019.4 Hot_End_baxlee_1_75mm_F2_0_V4 130 021.4 Hot_End_peek_isolation_1_75__F2_0_v4 130023.3 Hot_End_Heated_barrel_1_75_F2_0_v3 Assembly Manual FELIX 3.1 V1...
  • Page 44 130 024.1 Hot_End_tip_1_75_F2_0_v1 150 013.0 Heater Cartidge incl 2m wires 150 014.0 Thermistor incl 2m Parts packed separately in DIY kit 150 024.0 Powersupply - 1U- Enhanced electronics, with switch 130.025.0 table_6mm_F3_0_v5 130 017.0 Trapezium spindle TR10x2mm 330mm 130 017.0 Trapezium hexagon nut TR10x2 150 016.0 Kapton - Foil Heater...
  • Page 45 105 016.0 Miscellaneous 150 018.0 USB cable 1.8m 170 011.0 tweezers 170 012.0 Kapton Sheet 170 016.0 Piece of filament to start 5m 170 019.0 Piece of teflon tube 40cm 170 020.0 Bearing 25x32x7, used for filament holder 170 023.0 Filament dust cleaner Optional parts depending on region 150 019.0...
  • Page 46 100 074.0 Upgrade kit single to dual head F3.0b 170 019.0 piece of tefon tube 50cm 110 026.0 strip for putting away cable pieces of 40 cm 100 101.4 Hot-end v4, axlesembled 150 025.0 Fan 40x40x10 with 1.5m wires, Sunon 150 027.0 Stepper motor nema 17, short motor, 1.5m wires, flat shaft 130 015.0...