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HQ-006 Quarter-turn Electric Actuator
Installation Operation& Maintenance Manual
HQ–006 Quarter-turn Electric Actuator
Installation, Operation & Maintenance Manual
Ordinary Location Usage
Hazardous Location Usage
(General Type)
(Flame Proof Type)
Address : 26, Emtibeui 28-ro, Siheung-si, Gyeonggi-do, (15119) Republic of Korea
Tel : +82-31-488-8266, Fax : +82-31-488-8269, Home page : www.hkcon.co.kr, email : hkcon@hkcon.co.kr
Doc No. : HumA-HQ006-21 Rev1
Valve Automation Leader, HKC
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Table of Contents
Related Manuals for HKC HQ-006
Summary of Contents for HKC HQ-006
- Page 1 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual HQ–006 Quarter-turn Electric Actuator Installation, Operation & Maintenance Manual Ordinary Location Usage Hazardous Location Usage (General Type) (Flame Proof Type) Address : 26, Emtibeui 28-ro, Siheung-si, Gyeonggi-do, (15119) Republic of Korea Tel : +82-31-488-8266, Fax : +82-31-488-8269, Home page : www.hkcon.co.kr, email : hkcon@hkcon.co.kr Doc No.
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Page 2: Table Of Contents
5. Operation ........................16 5.1. Electrical Connections and Preliminary Test................16 5.2. Wiring Diagrams for Standard Models ..................18 5.2.1. HQ-006 On/Off type ......................18 5.2.2. HQ-006 PCU type ......................18 6. Maintenance ......................19 6.1. Maintenance ............................ 19 6.2. -
Page 3: Introduction
Safety notices are in this manual as outline precautions. The user must take to reduce the risk of personal injury and damage to the equipment. The user(s) must read these instructions before the installation, operation or maintenance of HQ-006 electric actuators. Refers to personal safety and alerts the user to danger or harm. -
Page 4: Storage
3. General Information and Features 3.1. General Information HKC HQ-006 electric actuators are designed to provide reliable and efficient operation of 90 degree quarter turn valves, such as damper valves, etc. 3.1.1. Performance Max. -
Page 5: External Parts For Standard Models
3.1.6. Manual Override HQ-006 actuators are provided with a manual system. The standard HQ-006 actuators come with a manual override nob. This nob is located on the bottom of the unit and can be easily operated with a 5M wrench. -
Page 6: Installation
Mounting is most easily done with the valve shaft pointing vertically upward. But mounting is also possible in any other position; the actuator may be mounted in any position. The HQ-006 series actuators are supplied with Union joints & nuts; the Union joints are removable for the ease of machining. -
Page 7: Limit Switch Setting
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual Actuator Mounting Base: F03/F05 and F07 Square Adapter 14mm→11mm 11mm→9mm Star Adapter 14mm→11mm 11mm→9mm F03, F05, F07 HAZARDOUS VOLTAGE! Make sure all incoming power is disconnected before DANGER: performing the mounting. 4.3. -
Page 8: Setting Potentiometer (Replacement And Setting)
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual 4.4. Setting Potentiometer (Replacement and Setting) The potentiometer has been calibrated at factory. However, if re-calibration is required, proceed as follows: 4.4.1. Manually rotate the hand wheel of the actuator to fully closed position. - Page 9 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual Doc No. : HumA-HQ006-21 Rev1 Page 9 / 22 Valve Automation Leader, HKC...
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Page 10: Proportional Control Unit
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual 4.6. Proportional Control Unit [Never welding should be done while the power line is connected to the actuator. Electrical shock can cause serious damage to the microprocessor of the actuator. ----- 17 Rev1] 4.6.1. - Page 11 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual Model PCU EB-V1.5D (for AC) PCU DC-V2.1C (for DC) 0.3~7.5 % (It can be set in 16 step) 0.4~7.5 % (It can be set in 16 step) • • Step 0 ~ 4 : 0.3~0.7 % (0.1 %/step) Step 0~4 : 0.4~0.8 % (0.1 %/step)
- Page 12 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual ③ Adjustable setting range : (16 steps available) Step 0~4 : increase 0.1% increment per step (0.3 ~ 0.7 % for PCU-EB-V1.5D ac) (0.4 ~ 0.8 % for PCU-DC-V2.1C dc) Step 5~9 : increase 0.2% increment per step (1.0% ~ 1.8%) ...
- Page 13 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual ⑥ When all of the sequences are automatically and successfully completed, Blue LED will be ‘ON’ and then actuator will move to pre-set position Notes: If you press any button of ZERO/SPAN/ASCAN during the auto setting processes, the auto setting mode will be cancelled.
- Page 14 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual Turn up No. 4 switch (I/S input set) of the dip switch. Both Red and Green LED will be flickering quickly. About 1.5 seconds later, only the Green LED will be flickering.
- Page 15 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual ② To access this function, press ZERO (Black) and SPAN (White) buttons simultaneously for 1 second. Then, yellow LED will be ON to indicate that the actuator is in Manual Operation mode.
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Page 16: Ac/Dc Multi-Board
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual 4.7. AC/DC Multi-Board 4.7.1. Terminal block Close Lamp None Open Lamp None Lamp Com Power 24V ac/dc (dc + input terminal) Close signal Open signal None None Power 24V ac/dc (dc – input terminal) 4.7.2. - Page 17 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual Doc No. : HumA-HQ006-21 Rev1 Page 17 / 22 Valve Automation Leader, HKC...
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Page 18: Wiring Diagrams For Standard Models
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual 5.2. Wiring Diagrams for Standard Models 5.2.1. HQ-006 On/Off type 5.2.2. HQ-006 PCU type Doc No. : HumA-HQ006-21 Rev1 Page 18 / 22 Valve Automation Leader, HKC... -
Page 19: Maintenance
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual 6. Maintenance 6.1. Maintenance CAUTION: Turn off all power before attempting to perform maintenance on the actuator. POTENTIALLY HIGH PRESSURE VESSEL. Before removing or disassembling your actuator, ensure that the valve or other actuated device is isolated and not under pressure. -
Page 20: The Actuator Does Not Respond
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual Stripped gearing Replace as necessary Manual Override Nut will not Broken hand wheel shaft Replace as necessary operate valve Broken valve stem Repair or replace as necessary Motor runs but will not... -
Page 21: Dimensions
HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual 8. Dimensions 8.1. HQ-006 On/Off Type 8.2. HQ-006 PCU Type Note: For more detail information regarding this product, please contact the manufacturer or your supplier. HKC Co., Ltd. 26, Emtibeui 28-ro, Siheung-si, Gyeonggi-do, 15119, Republic of Korea Head Office &... - Page 22 HQ-006 Quarter-turn Electric Actuator Installation Operation& Maintenance Manual Head Office & Plant: Tel) +82-31-488-8266, Fax) +82-31-488-8269 Fax) Overseas sales office: +82-31-488-9622, Domestic sales office: +82-31-319-8267 Website www.hkcon.co.kr Doc No. : HumA-HQ006-21 Rev1 Page 22 / 22 Valve Automation Leader, HKC...