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Summary of Contents for HKC HP Series
- Page 1 HP Series Pneumatic Actuator Installation Operation & Maintenance Manual HP Series Pneumatic Actuator Installation, Operation & Maintenance Manual Document No. HUMG-HP-16 Rev0 Page 1 / 18 Valve Automation Leader HKC...
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Page 2: Table Of Contents
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual Contents INTRODUCTION..........................3 1.1....................................3 URPOSE 1.2..................................3 AFETY OTICES 1.3............................... 4 RODUCT DENTIFICATION 1.4................................... 4 NITIAL NSPECTION 1.5....................................4 TORAGE 1.6.................................... 4 NSTALLATION 1.7. -
Page 3: Introduction
HP Series rack and pinion pneumatic actuator. HP series actuators are compact, high cycle, high quality pneumatic double rack & pinion pneumatic actuator specifically designed to meet the demanding needs of the quarter turn valve automation market. -
Page 4: Product Identification
Optionally, FKM O-ring : from -20℃ to +180℃, VMQ O-ring : from -40℃ to +176℃ However the O-ring was used as optional materials, if users have to operate at extremely hot or cold condition such as under -20℃ or over +80℃, it shall be confirmed HKC Co., Ltd. -
Page 5: Maintenance
The spring set can be purchased at any time via the head office: Table 1-1. HKC Co., Ltd. Contact Information Tel. +82 31 488 8266 Fax. -
Page 6: Tool Information
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual Table 1-2. Grease Specification Manufacturer Shell Product Bearing Grease (Low Temp) Color Brown Model No Shell DARINA GREASE R2 NLGI2 Additional grease is required on the following conditions (see Table 1-3). -
Page 7: Operating Time
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 1.12. Operating time Model HP035 HP050 HP063 HP066 HP075 HP088 HP100 HP115 Part Operating time(sec) Open 0.15 0.25 0.25 0.35 0.35 Close 0.15 0.25 0.35 0.35 Model HP125 HP145 HP160 HP180... -
Page 8: Mounting And Operating
Polypropylene +GF 3. Mounting and Operating 3.1. Actuator Mounting Do not attempt to work on your HKC actuator without first shutting off its incoming CAUTION: power, compressed air & related internal piping fluid Note: Prior to mounting, the part-turn actuator must be checked for any damage Damaged parts must be replaced by original spare parts 3.1.1. -
Page 9: Operating Pressure And Method
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 3.1.4. The valve output shaft must be in lined with the actuator output drive to avoid side- loading the shaft. To avoid any backlash, flexibility in the mounting bracket or mounting should not be allowed. -
Page 10: Assembly
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual Air to port 2: clockwise / close Spring to Open Spring return: counter clockwise / open FIG 1 Make sure that both valve FIG 2 Insert actuator on top of adapter and actuator are close. - Page 11 HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 4.1.2. Assembly of accessories Solenoid valve Before mounting a s/o valve ensure that the actuator is in its normal position(close) FIG 3 Connect eventual accessories, making sure of the real position of the valve.
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Page 12: Open/Close Adjustment
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 4.1.3. Valve mounting Before proceeding with the assembly of a valve onto an actuator be sure that the actuator operates in the desired direction of rotation and both actuator / valve are correctly orientated. -
Page 13: Hp Series Spring Sets
On all actuators with springs use caution when removing end caps. 4.3. HP Series Spring Sets ASSEMBLY SET #9 SET #5 SET #6... -
Page 14: Disassembly
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 5. Disassembly 5-2. Remove both (open / close) stop cap screws 5-3. Remove end together with nut and 5-1. Remove cap screws cap screws washer and o-ring 5-4. Pistons disassembly 5-5. Pistons shaft disassembly 5-6. -
Page 15: Actuator Testing
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 5.1. Actuator Testing DANGER: Pressure applied to the actuator is not to exceed the maximum operating pressure rating listed on the actuator name tag. Test the actuator using a properly adjusted self relieving regulator, with gauge. -
Page 16: Dimension
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 7. Dimension MODEL HP35 1/8” HP50 1/8” HP63 1/8” HP66 1/8” HP75 53.5 42.5 1/8” HP88 58.5 49.5 1/8” HP100 1/4” HP115 1/4” HP125 1/4” HP145 1/4” HP160 1/4” HP180 1/4”... -
Page 17: Top Mounting Connection
HP Series Pneumatic Actuator Installation Operation & Maintenance Manual 7.1. Top Mounting Connection Top mounting connection Model HP035 HP050 HP063 HP066 HP075 HP088 HP100 HP115 HP125 HP145 HP160 HP180 HP200 HP210 HP211 HP212 7.2. Bottom Mounting Connection Bottom mounting connection... - Page 18 HP Series Pneumatic Actuator Installation Operation & Maintenance Manual Document No. HUMG-HP-16 Rev0 Page 18 / 18...
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