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Summary of Contents for HKC HM04
- Page 1 HKC CO.,LTD. HM – Series. ELECTRIC ACTUATORS INTELLIGENT MULTI-TURN ELECTRIC ACTUATORS VALVE AUTOMATON Installation and Maintenance Manual HM-SERIES / ACTUATORS Version- V1 Document No. HQOI-08-EV1 DATE : 2011.12.22 H K C WWW.HKCON.CO.KR...
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Page 2: Table Of Contents
1. Introduction 1.1 Purpose 1.2 Manual Guidelines contents 1.3 External Parts for Standard Models 1.4 Safety Notices 2. Product Identification 2.1 Product Identification 2.1.1 Marking 2.2 Initial inspection 2.3 Storage 3. General Information and Features 3.1 General 3.2 Performance Data 3.2.1 AC 3 Phase Model &... -
Page 3: Introduction
Introduction Introduction Purpose This Installation and operating manual This Installation and operating manual explains how to install, operate and maintain explains how to install, operate and maintain the HM Multi -Turn electric actuators. electric actuators. There is no need for removal of the outer casing (exclude wiring), when operating t There is no need for removal of the outer casing (exclude wiring), when operating t There is no need for removal of the outer casing (exclude wiring), when operating t electronic... -
Page 4: External Parts For Standard Models
1.3 External Parts for Standard Models External Parts Body Top Handle Cover Name Plate Top Handle Cover Hand wheel Control Cover Name Plate Terminal Cover Cable Plug Mounting Base Motor Conduit Entries Grease Plug (NPT 1”x4EA, 1 ”x1EA) Control Knob Window &... - Page 5 Note : Read carefully the following information as it is critical to the user’s understanding of the actuator installation and operation procedures. This manual contains important safety information. Please ensure it is thoroughly read and understood before installing, operating or performing maintenance procedures for equipment. CAUTION 1.
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Page 6: Product Identification
increases. The user must increases. The user must utilize protective equipment and take additional safety protective equipment and take additional safety measures. Actuator manual operation Actuator manual operation: Read the manual operation section carefully and section carefully and follow as directed. follow as directed. -
Page 7: Initial Inspection
Initial inspection When the inspecting the actuator, check the product for damage and ensure the name plate concurs with the order sheet. Remove packaging wrap or wooden box carefully. Inspect the product for any physical damage that may have occurred during shipment. Check the product specification with product ordered. -
Page 8: Performance Data
Performance Data 3.2.1 AC 3Phase Model & Torque(Nm) MODEL & TORQUE(Nm) 3Phase 50HZ 60HZ HM04 HM08 HM11 HM20 HM40 HM 60 HM100 HM150 HM200 HM300 1000 1500 2000 1000 1500 2000 3000 1300 1700 1000 1360 1000 1360 1000 3.2.2 AC 1Phase Model & Torque(Nm) MODEL &... -
Page 9: Solid State Design Model & Torque(Nm)
3.2.3 Solid state design Model & Torque(Nm) MODEL & TORQUE(Nm) Solid state type 3Phase (AC380V~) 50HZ 60HZ HM04 S3 HM08 S3 HM11 S3 HM20 S3 HM40 S3 MODEL & TORQUE(Nm) Solid state type 1Phase HM08 S1 HM20 S1 50HZ 60HZ... -
Page 10: Hm Standard Technical Data (Standard)
Duty Rating HM04~300 3ph: 60starts/hour 15Minutes rated HM08,20,40 1ph: 60starts/hour 15Minutes rated HMS04~40: 1200starts/hour S4-50% Torque HM04~300 3ph: 14~3000Nm direct drive. When combined with gear box, up to 43000Nm or 500,000Nm quarter-turn available HM08,20,40 1ph: 25Nm~450Nm HMS04~40: 25Nm~450Nm Motor induction motor... -
Page 11: Hm Option Technical Data (Optional)
Profibus DP interface module Duty Cycle * HM04~300 3ph: Nominal 60starts per hour at a rate not exceeding 200 starts per hour. 15Minutes rated based on a nominal torque of 30% of rated (on/off& inching) HM08,20,40 1ph: 60starts/hour 15Minutes rated (on/off& inching) -
Page 12: Lubrication
Note ; The override engagement lever returns automatically to auto position when the actuator is operated electrically. Lubrication HM is a totally enclosed unit with a permanently lubricated gear train (Moly EP Grease). Once installed, lubrication should not be required. However, periodic preventative maintenance will extend the operating life of the actuator. -
Page 13: Internal Parts For Standard Models
Internal Parts for Standard Models Reversing Contactor Torque Sensor Assembly Main Control Board Control Board Supporter Motor & Drive Gear Assembly Assembly Declutching Manual Handle Override Assembly Power Board LCD Display & Local Control Weatherproof Terminal (47P) -
Page 14: Installation And Operation Instruction
Further information should be use of the HM electric actuator catalogue. Warning : Read this installation and maintenance manual carefully and completely before attempting to install, operate, or troubleshoot any HKC actuator. Actuator Mounting Note : Prior to mounting, the actuator must be checked for any damage. -
Page 15: Actuator Mounting Details (Iso5211&5210)
Caution ; Do not attempt to work on your HKC actuator without first shutting off all incoming power. Do not attach ropes or hooks to the hand wheel for the purpose of lifting by hoist. 4.3.Actuator Mounting Details (ISO5211&5210) 4.3.1 Mounting base... -
Page 16: Disassembly And Assembly Of Mounting Base
4.3.2 Disassembly of Mounting Base Follow the steps as illustrated with hexagonal wrench to disassemble the base from Actuator. The HM-Series has one lower Base therefore it the easiest way to start disassembly of the Mounting Base *Order of Disassembly disassembly (Thrust Base) Mounting Base... -
Page 17: Disassembly And Assembly The Drive Bush In Thrust Base
4.3.3 Drive Bush disassembly instructions Thrust Base This applies to the Bronze Drive Bush case when thrust is applied to the valve. To process parts in addition to better fit the dimensions the Drive bushing is separated from the Actuator. Socket set screw size: M4,M6 Stop ring... -
Page 18: Electrical Connections And Preliminary Test
4.3.4 Drive Bush Disassembly: Non Thrust Base 1. Loosen the bolts, which secure the base and body. 2. Using tools loosen the securing clips from the Drive Bush and pull, the centre column for the Actuator separates. Many difference Valve combinations can be achieved on customer request. - Page 19 Connect wires according to the enclosed wiring diaphragm Move the valve manually to an half-open position, perform an electrical OPEN operation and check that the motor rotates in the right direction Standard units are counter-clockwise to open set Test the actuator and check the limit switches work correctly Check that all cable glands are correctly tighten Applicable cable glands should be selected to meet the application conditions.
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Page 20: Maintenance
Maintenance Maintenance Caution : Turn off all power services before attempting to perform service on the actuator. POTENTIAL HIGH PRESSURE VESSEL. Before removing or disassembling your actuator, ensure that the valve or other actuated devices are isolated and not under pressure. Maintenance is recommended, under normal conditions, in six month intervals. -
Page 21: Trouble Shooting
Trouble Shooting The following instructions are offered for the most common difficulties encountered during installation and start-up. Actuator does not respond Verify the line voltage to the actuator Check that the voltage matches the rating on the actuator nameplate Check internal wiring against actuator wiring diagram Check limit switch cams Actuator is receiving power but does not operate Verify the line voltage to the actuator... -
Page 22: Installation And Maintenance Tips
Installation and Maintenance Tips For any installation and maintenance work, the following should be observed : Caution : Regular inspections and maintenance performed by qualified and trained personnel must be required When working in potentially explosive areas, observe the standard EN 60079- 14 “Electrical Installations in Hazardous Areas”. -
Page 23: Wiring Diagram
8. Wiring Diagram 8-1. HM –Standard 3ph Danger ; HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. -
Page 24: Hm-Standard 3Ph, Cpt,Pcu
8-2. HM –Standard 3ph CPT Danger ; HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed. - Page 25 8-3. HM –Standard 3ph PCU Danger ; HAZARDOUS VOLTAGE. No electrical power should be connected until all wiring and limit switch adjustments have been completed.
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Page 26: Dimension
8. Dimension... -
Page 27: Grounding
9. Grounding EXTERNAL GROUND INTERNAL GROUND... -
Page 28: Appendix I : Hm-Series Coding System
Ⅰ Ⅰ Ⅰ Ⅰ Ⅰ Ⅰ Ⅰ Ⅰ HM-series Coding System... - Page 29 MULTI-TURN ELECTRIC ACTUATOR ORDER CODING SYSTEM SIZE HM-004 HM-008 HM-011 HM-020 HM-040 HM-060 HM-100 HM-150 HM-200 HM-300 ENCLOSURE Weather proof(IP67) Watertight(IP68) EX type MOTOR VOLTAGE 110V AC / 1PH (Only HM-008,020) 220V AC / 1PH (Only HM-040) 220V AC / 3PH 380V AC / 3PH 440V AC / 3PH 460V AC / 3PH...
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