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Summary of Contents for Still ECU - SF-20
- Page 1 Original instructions Electric pallet truck with step plate ECU - SF-20 0170 45378043433 EN - 11/2021 - 05...
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Page 3: Table Of Contents
Table of contents Introduction Forklift data ............General information . - Page 4 Table of contents Non-ionised radiation..........Safety tests .
- Page 5 Table of contents Truck braking/stopping ..........Stopping the truck in an emergency .
- Page 6 Table of contents Battery dimensions and weights ......... Noise .
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Page 7: Introduction
Introduction... -
Page 8: Forklift Data
Introduction Forklift data Forklift data We recommend that you record the principal forklift data in the following table so that they are available if required by the sales network or authorised service centre. Type Serial number Date of delivery General information This manual contains "Original Instructions"... - Page 9 Introduction How to Consult the Manual ENVIRONMENT NOTE NOTE This symbol is used to provide additional infor- Failure to observe the instructions highlighted mation. with this symbol may cause environmental damage. 45378043433 EN - 11/2021 - 05...
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Page 10: Date Of Edition And Latest Update Of This Manual
Introduction Date of edition and latest update of this manual Date of edition and latest up- date of this manual The publication date of these operating in- structions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore re- serves the right to implement changes and to accept no claims concerning the information... -
Page 11: Spare Parts List
You can request to download the spare parts list by copying and pasting the address https:// sparepartlist.still.eu into a web browser or by scanning the QR code shown to the side. On the web page, enter the following pass-... -
Page 12: Declaration That Reflects The Content Of The Declaration Of Conformity
Declaration that reflects the content of the declaration of conformity Declaration that reflects the content of the declaration of con- formity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the specified machine conforms to the most recent valid version of the direc-... - Page 13 Introduction Declaration that reflects the content of the declaration of conformity handed over to the new owner if the industrial truck is sold on. 45378043433 EN - 11/2021 - 05...
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Page 14: Technical Service And Spare Parts
Introduction Technical service and spare parts Technical service and spare parts For scheduled maintenance and any repairs to the technical characteristics of the forklift over the forklift, contact only the authorised service time. network. Only original spare parts provided by the man- The authorised service network has personnel ufacturer may be used for forklift maintenance trained by the manufacturer, original spare... -
Page 15: Working Conditions
Introduction Working conditions Working conditions The truck must not be used outside the climat- The truck has been designed and built for in- ic conditions indicated below: ternal transport. Maximum ambient temperature: +40°C ● Minimum ambient temperature: +5°C ● Altitude up to 2000 m ●... -
Page 16: Modifications To Forklift
Introduction Modifications to Forklift Modifications to Forklift No modifications may be made to the forklift, DANGER otherwise the EC certificate and the warranty If the forklift is equipped at the factory or later with will become invalid, with the exception of: devices that emit non-ionising radiation (such as ra- Assembly of the options, only if provided by dio transmitters, RFID players, data terminals,... -
Page 17: Environmental Considerations
Introduction Environmental considerations Environmental considerations Disposal of components and batteries The truck is composed of different materials. If components or batteries need to be replaced and disposed of, they must be: disposed of, ● treated or ● recycled in accordance with regional and ●... -
Page 18: Packaging
Introduction Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. 45378043433 EN - 11/2021 - 05... -
Page 19: Safety
Safety... -
Page 20: Safety Guidelines
Safety Safety guidelines Safety guidelines General Precautions lations integrate those in the manual "Rules NOTE for approved use of industrial vehicles". Some safety regulations to be followed when using the forklift are listed below. These regu- General Safety Rules Only allow qualified, trained and authorised safety distances established by the compe- ●... -
Page 21: Battery Connection Cables
Safety Safety guidelines Battery connection cables CAUTION Using sockets with NON-ORIGINAL battery connec- tion cables can be dangerous (see purchase referen- ces in the parts catalogue) Requirements for the traction- battery charging area When the traction battery is being charged, the area must be sufficiently ventilated in or- der to dilute or eliminate the gases produced (in compliance with current national regula-... -
Page 22: Safety Guidelines Relating To Operating Materials
Safety Safety guidelines Safety guidelines relating to operating materials Rules for handling and disposing of op- ENVIRONMENT NOTE erating materials The used oils and relative filters contain sub- stances that are hazardous to the environment ENVIRONMENT NOTE and they must be disposed of according to Improper use and disposal of operating and current regulations. -
Page 23: Location Of Labels
Safety Location of labels be carried out as required by law. We advise ENVIRONMENT NOTE you to contact the authorised service network that is equipped for eco-friendly disposal in The batteries contain substances that are haz- accordance with current regulations. ardous to the environment. -
Page 24: Description Of Labels
Safety Description of labels Description of labels (1) This label indicates you should consult the (6) The symbol appears on the motor com- use and maintenance manual before using the partment and indicates danger due to unpro- truck and prior to carrying out any mainte- tected moving parts. -
Page 25: Safety Devices
Safety Safety devices Safety devices OM2161 The operator must be aware of the presence NOTE of the following safety devices: These devices must be checked daily, as de- Anti-crush safety button (1). ● scribed in Chapter 4. Emergency stop button (2). ●... -
Page 26: Non-Ionised Radiation
Safety Non-ionised radiation electromagnetic compatibility and thereby in- manufacturer CANNOT be held liable for the validate the original certificate. Any electric truck malfunctioning or for any injuries and/or and/or electronic attachments must be instal- damage inflicted on objects and/or persons as led in accordance with technical regulations by a result of modifications made to the original specially trained personnel. -
Page 27: Safety Tests
Safety tests Regular safety inspection of the truck Safety inspection based on time and ex- STILL GmbH Hamburg traordinary incidents Regelmäßige Prüfung The operating company must ensure that the (FEM 4.004) truck is checked at least once a year, or fol- nach nationalen Vorschriften lowing noteworthy incidents. - Page 28 Safety Safety tests 45378043433 EN - 11/2021 - 05...
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Page 29: Knowledge Of The Truck
Knowledge of the truck... -
Page 30: General Truck View
Knowledge of the truck General Truck View General Truck View OM0388 Tiller head Forks Tiller Removable casing Control panel Side panels (if fitted) Battery compartment cover plate Movable step plate 45378043433 EN - 11/2021 - 05... -
Page 31: Definition Of Direction Of Travel
Knowledge of the truck Definition of direction of travel Definition of direction of travel OM0389 The direction of travel is defined in the following manner: A = Direction of travel towards forks B = Direction of travel towards the driver 45378043433 EN - 11/2021 - 05... -
Page 32: Instrumentation And Controls
Knowledge of the truck Instrumentation and controls Instrumentation and controls Start/stop key Key 1 has two positions: 0 =No circuit powered (key removal posi- tion); I =Circuit powered. NOTE All of the controls described on the following pages work with the key in position "I" 1958 45378043433 EN - 11/2021 - 05... -
Page 33: Tiller Controls
Knowledge of the truck Instrumentation and controls Tiller controls – NOTE All drive and lifting controls can be activated with the tiller in working position. Anti-crush button (1) By pressing the button (1) while the truck is ● travelling towards the operator, the truck will stop. -
Page 34: Tiller Positions
Knowledge of the truck Instrumentation and controls Tiller positions Position the tiller in accordance with the truck functions In this case the tiller has two positions: Position (1) = working position. ● In this position the driver can begin travel using the throttle. -
Page 35: Battery Status Indicator And Hour Meter
Knowledge of the truck Instrumentation and controls Battery status indicator and hour meter The instrument is subdivided into two zones as follows: Zone A Indicates the actual truck operation time, ● expressed in hours. When the counter is working, clock "A1" ●... -
Page 36: List Of Available Options
Knowledge of the truck List of available options List of available options OM2164 45378043433 EN - 11/2021 - 05... -
Page 37: Charging Curve Selector Of The On-Board Battery Charger
Knowledge of the truck Charging curve selector of the on-board battery charger – Tandem load castors (1). ● Pallet guide rollers (5) with single roller(4). ● Equipment for cold climates (3). Refer to ● Chapter 4 for additional information on the use of this version of the truck. -
Page 38: Operator Side Panels
Knowledge of the truck Operator side panels CAUTION The charger is supplied in the NEUTRAL position. Operator side panels OM0170 The side panels (1) are designed to keep driv- Press the lock pin (2) until it reaches the ● stopper and at the same time gently push er securely on board and have two positions: one of the side panels (1), turning it to posi- tion "A". - Page 39 Knowledge of the truck Operator side panels DANGER NOTE Do not press the lock pin (2) when the truck is mov- Traction of the truck is enabled when side ing. panels "C" are closed and side panels "A" are open and properly locked with the lock pin (2). Do not sit on the side panels.
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Page 40: Operator Step Plate
Knowledge of the truck Operator step plate Operator step plate The operator step plate (1) has three posi- Position "B" = step plate on stand-by tions; Traction is constantly blocked in this position. Position "A" = step plate raised Position "C" = step plate in working position This position is used when the truck is operat- with the operator on board ed with the driver on the ground and the side... -
Page 41: Internal Accessibility
Knowledge of the truck Internal accessibility Internal accessibility DANGER It is prohibited to use the truck with the covers open. In order to use the truck, the covers for access to the inner parts must be closed and secured properly. DANGER Before accessing the inner parts of the truck, care- fully follow the instructions given in Chapter 5, enti-... -
Page 42: Removing The Covers
Knowledge of the truck Removing the covers Removing the covers 1 2 3 4 5 6 7 8 9 10 OM2165 DANGER For models with an optional cooling fan (SERVICE KIT), the fans may move even when the key is in the OFF position. - Page 43 ● button (1) by inserting a screwdriver in the hole (2); then, while keeping the button's stem still, using a screwdriver, rotate the button's head anticlockwise until it is com- pletely unscrewed. Loosen the screws (3) and remove the cov- ●...
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Page 44: Truck Identification
Knowledge of the truck Truck identification Truck identification Location of data plates Truck identification plate 45378043433 EN - 11/2021 - 05... -
Page 45: Frame Labelling
Knowledge of the truck Truck identification Frame labelling The truck's serial number is marked on the chassis frame (1). The serial number is not visible when the truck forks are lowered. To view the serial number, raise the forks, as the truck serial number (1) is positioned in the lower part of the fixed chassis in an area spe- cifically protected from damage during use. -
Page 46: Nominal Value Designation Plate
Knowledge of the truck Truck identification Nominal value designation plate DANGER Danger! To avoid compromising the stability of the truck, it is strictly forbidden to use batteries that weigh less than the minimum weight (11) indicated on the designation plate. NOTE Please indicate the serial number for all ●... -
Page 47: Use And Operation
Use and operation... -
Page 48: Transporting And Lifting The Truck
Use and operation Transporting and lifting the truck Transporting and lifting the truck Transporting the truck The forklift is normally transported by road and rail. If the forklift's dimensions exceed the max. clearance size allowed, it is transported disassembled. The sales network is in charge of the disassembly and reassembly opera- tions. -
Page 49: Loading And Unloading The Truck
Use and operation Transporting and lifting the truck Loading and unloading the truck OM2162 Use a lifting crane to load and unload the platform (with a slope and structural strength truck, or use an inclined plane or a movable compatible with the specifications stated by 45378043433 EN - 11/2021 - 05... -
Page 50: Breaking-In
Use and operation Breaking-In the manufacturer, which must be suitably posi- – Feed a sling of sufficient capacity for the tioned and anchored). weight of the truck through the eyebolt (2) and hook it up to the crane hook. DANGER DANGER Use a crane with a suitable lifting capacity for the weight of the truck, indicated on its data plate. -
Page 51: Checks And Inspections
Use and operation Checks and inspections Checks and inspections Daily checks before use Check that the truck brakes and stops when The following checks must be performed on a ● the tiller is released; daily basis in order to keep your truck in good condition and to operate safely. -
Page 52: Using The Truck
Use and operation Using the truck Using the truck Operator position 1994 Two types of driving are possible with the op- WARNING erator in different positions: Operation of the truck with the operator on the Driving position with the operator on the ●... - Page 53 Use and operation Using the truck DANGER WARNING Do not climb on the side protection bars. If the operator is standing on the step plate, the truck will operate at low speed when the side panels (1) have been removed or are open in position "A". DANGER Do not sit on the side protection bars.
- Page 54 Use and operation Using the truck Drive – Tilt the tiller (4) to the working position. – Turn the throttle (5) to the desired direction to start moving the truck and the speed will increase according to the angular position of the throttle.
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Page 55: Reversing The Direction Of Travel
Use and operation Using the truck Reversing the direction of travel Reverse direction without a load on the CAUTION forks The operator must regulate the travel control by adapting truck braking to the type of load being car- To reverse direction when travelling without ●... -
Page 56: Stopping The Truck In An Emergency
Use and operation Using the truck Stopping the truck in an emer- gency – In case of emergency, press the emergency stop button (1) (position B); all of the truck's functions will be blocked. 1999 – To restore operating conditions, eliminate ... - Page 57 Use and operation Using the truck of the numeric keypad (Digicode) if availa- DANGER Park the truck in such a way that it does not ob- struct passageways and/or render unusable emer- gency equipment (e.g. fire extinguishers and fire hydrants). DANGER Parking on ramps is strictly prohibited! Park on flat surfaces only.
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Page 58: Driving On Slopes
Use and operation Using the truck Driving on slopes Instructions CAUTION Before approaching a slope with the truck, the In certain cases, driving with the forks pointing to- wards the top of the slope is permitted, even if the operator must check and verify the following: truck is not loaded. - Page 59 Use and operation Using the truck Using the truck on the loading bridge You must drive onto the loading bridge slowly and carefully. and inside a container The operator must check that the vehicle to be loa- DANGER ded or unloaded is sufficiently secure so that it will not move and that it is suitable to support the stress Risk of accident created by the truck.
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Page 60: Forklift Use In Cold-Storage Rooms
Use and operation Using the truck Forklift Use in Cold-Storage Rooms. A truck specifically equipped for cold-storage CAUTION rooms must be used when working at temper- If the truck has been working in environments at tem- atures below +5°C. peratures below -5°C and it is taken outside the cold- storage room, let it stand either for a sufficiently long A truck equipped for working in cold climates time to allow any condensation to evaporate (at least... -
Page 61: Load Placement
Use and operation Load placement Load placement Taking up load – Approach the load with caution and with as ted far enough in that the load is resting much precision as possible. against the fork carriage. The load centre of gravity must be centred between the forks. -
Page 62: Depositing A Load On The Ground
Use and operation Load placement loading units that have been carefully pre- pared and are safe. Depositing a load on the ground Approach the load deposit area. DANGER ● Lower the fork arms until the load is depos- ● Risk of injury and crushing for the operator! Risk of ited in the required area, then free the forks damage to the truck and the goods from any contact with the pallet or contain-... -
Page 63: Forklift Towing
Use and operation Forklift Towing Forklift Towing The forklift may not be towed in the case of breakdown. The forklift must be lifted with due caution, as described on the preceding pages. 45378043433 EN - 11/2021 - 05... -
Page 64: Charging The Lead Battery
Use and operation Charging the lead battery Charging the lead battery Access the upper part of the battery, open CAUTION ● the battery hood and hold the hood open. Charge the battery with the truck turned off and the Connect the battery outlet to the battery ●... -
Page 65: Recharging The Battery Using The On-Board Battery Charger (Optional)
Use and operation Recharging the battery using the on-board battery charger (optional) Recharging the battery using the on-board battery charger (optional) CAUTION Charge the battery with the truck turned off and the start key removed. DANGER The battery must be charged in rooms that comply with the specific regulations on the subject. - Page 66 Use and operation Recharging the battery using the on-board battery charger (optional) Instructions for recharging 2270 CAUTION Make sure that the mains supply voltage complies with the battery charger's operating voltage. Follow the instructions below: Raise the flap (1). ● Take the plug (2) of the on-board battery ●...
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Page 67: Battery Electrolyte Level Indicator Led (Optional)
Use and operation Battery electrolyte level indicator LED (optional) Indicator light (Led) (A): A flashing green LED indicates that the bat- ● tery charger is charging. A steady green LED indicates that the bat- ● tery charger has finished charging. When the LED is off, this indicates that the ●... - Page 68 Use and operation Battery electrolyte level indicator LED (optional) 45378043433 EN - 11/2021 - 05...
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Page 69: Maintenance
Maintenance... -
Page 70: General Information
Maintenance General Information General Information To keep your forklift in good condition, carry NOTE out the servicing indicated regularly, within the times indicated and using the consumption Contact the authorised service network for a materials provided for that purpose, as speci- maintenance contract appropriate to your fork- lift. -
Page 71: Scheduled Maintenance
Maintenance Scheduled maintenance Scheduled maintenance Summary table of maintenance operations Comple- Operations Intervals in hours 1000 3000 Clean the electric motors ● Check motor commutators ● Check the condition of the piping ● Check hydraulic system oil level ● Check oil level of the reduction gear unit ●... -
Page 72: Maintenance As Required
Maintenance Maintenance as required Maintenance as required Cleaning the Forklift Cleaning depends on the type of use and the CAUTION workplace. Should the truck come into contact Do not clean the truck with direct jets of water; DO with highly aggressive elements such as salt NOT use solvents and petrols that could damage water, fertilizers, chemical products, cement, parts of the truck. -
Page 73: Fuse Replacement
Maintenance Maintenance as required Fuse replacement 2154 Turn off the truck and perform the prelimi- Power Fuses ● nary maintenance operations. – Unscrew the nut, change the fuse and tight- en the nut again. DANGER Fuse values For models with an optional cooling fan (SERVICE KIT), the fans may move even when the key is in 1F1 = 150 A traction motor safety fuse ●... - Page 74 Maintenance Maintenance as required Optional fuses 9F1 = 2 A fan safety fuse 9F3 = 2 A cold store safety fuse Fuse values 45378043433 EN - 11/2021 - 05...
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Page 75: Decommissioning
Maintenance Decommissioning Decommissioning General Information The operations to be performed for "Tempora- ry decommissioning" and "Permanent de- commissioning" are listed in this chapter. Temporary Putting Out of Commission Remove the battery and put it in a room The following operations must be performed ●... -
Page 76: Permanent Putting Out Of Commission (Demolition)
Maintenance Decommissioning Permanent Putting Out of Commission (Demolition) The forklift must be demolished in compliance DANGER with local legislation. Contact the authorised Disassembly of the forklift for scrapping is extreme- service network or authorised companies to ly hazardous. scrap the forklift according to local legislation. ENVIRONMENT NOTE In particular, batteries, fluids (oils, fuels, lubri- cants, etc, electrical and electronic compo-... -
Page 77: Supply Table
Maintenance Supply Table Supply Table Supply table for standard trucks Element to be supplied Lubricants Hydraulic system HLF 32 Reduction gear unit Tutela MATRIX General lubrication Tutela MP02 Supply table for cold-storage trucks Element to be supplied Lubricants Hydraulic system Tutela GI/M Reduction gear unit Tutela MATRIX... - Page 78 Maintenance Resolution of Operating Defects The key ignition switch is set to position "0" Turn the switch to "I" (truck on). (truck off). Tiller in rest position Position the tiller in the working position The operator side panels are open when the Close the side panels.
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Page 79: Technical Data
Technical data... -
Page 80: Overall Dimensions
Technical data Overall dimensions Overall dimensions OM1355 45378043433 EN - 11/2021 - 05... -
Page 81: Technical Data
Technical data Technical data Forks Step plate up Step plate down 1504 1247 1830 1554 1134 1684 1427 2010 1734 1150 1304 1854 1597 2180 1904 1450 1172 1604 2154 1897 2480 2204 1600 1322 1754 2304 2047 2630 2354 Technical data Characteristics 1.3 Power unit type... - Page 82 Technical data Technical data 4.4 Lifting (mm) Tiller height in operating po- 1145 / 1342 sition (min / max) (mm) 4.15 Lowered fork arms height (mm) Total length (step plate up / 4.19 1854 / 2180 down) (mm) Length including shoulder of 4.20 704 / 1030 forks (step plate up / down)
- Page 83 Technical data Technical data Battery according to British Standard / DIN 43531/ 35 / DIN 43535 B / (British Standard) 36 A, B, C Battery voltage / rated ca- V / Ah 24 / 250 (300) pacity 6.5 Battery weight (+/- 5%) 212 (245) Other 8.1 Control type...
- Page 84 Technical data Battery dimensions and weights Battery dimensions and weights General battery characteristics Voltage V Trog mm Capacity Ah±5% Weight kg±5% Noise Sound pressure level in driver's seat < 70 dB (A) Uncertainty factor =4 dB (A) The value is determined in a test cycle in ac- CAUTION cordance with Harmonised European Stand- The value expressed above can be used to compare...
- Page 85 Technical data Eco-design requirements for electric motors and variable speed drives Eco-design requirements for electric motors and variable speed drives All motors in this industrial truck are exempt from Regulation (EU) 2019/1781 because these motors do not meet the description giv- en in Article 2 "Scope", Item (1) (a) and be- cause of the provisions in Article 2 (2) (h) "Mo- tors in cordless or battery-operated equip-...
- Page 86 Technical data Eco-design requirements for electric motors and variable speed drives 45378043433 EN - 11/2021 - 05...
- Page 87 Index Battery EC declaration of conformity in accordance with the Machinery Directive... 6 Disposal......Packaging.
- Page 90 STILL GmbH 45378043433 EN - 11/2021 - 05...
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