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Instructions
Wolverine
Injection Pump
An electric pump, consisting of a drive module and a fluid module, for injecting chemicals
at well sites. For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations, unless
otherwise stated in the model approvals section.
See page 4 for model information, including maximum
working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual and the related manuals before
using the equipment. Be familiar with the
proper control and usage of the
equipment. Save these instructions.
Related Manuals
Find English manuals and any available translations at
www.graco.com.
English
Manual
Description
Number
334993
Harrier Chemical Injection Controller
3A4047
Harrier AC Chemical Injection Controller
----
Bodine Manual, included with product
®
Chemical
3A9525B
EN
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Related Manuals for Graco Wolverine 2A30401
Summary of Contents for Graco Wolverine 2A30401
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Page 1: Related Manuals
Be familiar with the proper control and usage of the equipment. Save these instructions. Related Manuals Find English manuals and any available translations at www.graco.com. English Manual Description Number 334993 Harrier Chemical Injection Controller... -
Page 2: Table Of Contents
Contents Contents Related Manuals......1 Operation ....... . . 19 Models . - Page 3 California Proposition 65 ....53 Graco Standard Warranty ....54...
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Page 4: Models
Models Models Fluid Modules Maximum Working Configuration Plunger Theoretical Volume for Full Model No. Pressure Size Stroke (cc/stroke) psi (MPa, bar) 2A30401 CI-25-XBS-0 2A30401ND CI-25-XBS-ND 2A30402 CI-25-XCS-0 1/4 in. 6000 (41.3, 413) 2A30402ND CI-25-XCS-ND 2A30403 CI-25-XDS-0 2A30403ND CI-25-XDS-ND 2A30501 CI-38-XBS-0 2A30501ND CI-38-XBS-ND 2A30502... -
Page 5: Wolverine ® Advanced Drive Modules
Models Motor Type L - Large (CI-xxL-xx-x) H - Hazardous Location C1D1 (CI-xxH-xx-x) Plunger Size B - Variable Speed Brushless (CI-xxB-xx-x) X - ATEX (CI-xxX-xx-x) Maximum Working Pressure psi (MPa, bar) 5/8 in. 900 (6.2, 62) 3/4 in. 600 (4.1, 41) ®... -
Page 6: Wolverine Atex Drive Modules
Models Wolverine ATEX Drive Modules Model No. Drive Configuration Voltage Motor Drive Module Approvals 2A30073 CI-2AX-X 230 VAC ATEX II 2 G Ex d IIB T4 Gb -20°C≤Ta≤+60°C II 2 G Ex d IIB T4 Gb -20°C≤Ta≤+60°C 3A9525B... -
Page 7: Drive Module Configuration Code
Models Drive Module Configuration Code . 1: Example of the Drive Module Identification Plate Sample Configuration Number: CI-1AL-0 Chemical Injection Voltage Motor Qualifier Voltage Motor Qualifier 12 VDC Large None 24 VDC Hazardous Location CID1 ATEX 115 VAC Continuous Injection Variable Speed, Brushless CID2 230 VAC ATEX... -
Page 8: Fluid Module Configuration Code
See Wolverine Chemical Injection Pump manual, revision C. NOTE: See Reconnect Fluid Module, page 32, for fluid section installation instructions. NOTE: Fluid module approvals information is found on page 4. NOTE: For seal material chemical compatibility: https://www.graco.com/content/dam/graco/ong/literature/ chem-compat/ONG_ChemCompGuideEN-A.pdf. 3A9525B... -
Page 9: Key Points
Models Key Points Wolverine Advanced • Advanced drive modules are higher quality, modular, and easily serviceable drive modules. These are available in numerous configurations. • Advanced drive modules are available for use with one or two fluid modules and 12 VDC, 24 VDC, and 115/230 VAC 1 Phase. -
Page 10: Safety Symbols
Safety Symbols Safety Symbols The following safety symbols appear throughout this manual and on warning labels. Read the table below to understand what each symbol means. Symbol Meaning Symbol Meaning Toxic Fluid or Fumes Hazard Burn Hazard Do Not Place Hands or Other Body Electric Shock Hazard Parts Near Fluid Outlet Do Not Stop Leaks with Hand,... -
Page 11: General Warnings
General Warnings General Warnings The following warnings apply throughout this manual. Read, understand, and follow the warnings before using this equipment. Failure to follow these warnings can result in serious injury. WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. - Page 12 General Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch, cut or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
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Page 13: Component Identification
Component Identification Component Identification Wolverine Advanced Wolverine Continuous Wolverine Hazardous Injection (C1 D2) Location (C1 D1) Wolverine ATEX . 3: Component Identification 3A9525B... -
Page 14: Typical Installation
Typical Installation Typical Installation Ordinary Locations (Generic Power Source) . 4: Typical Installation: Ordinary Locations (Generic Power Source) Key: Drive Module Fluid Module Power source Tank Pressure relief valve Inlet Line G Outlet Line Pressure relief line Inlet port Outlet port Manifold assembly (includes Y-strainer and fluid shut off valve (N)) M Fluid shut off valve (inlet and outlet) -
Page 15: Hazardous Locations (C1 D1) And Atex
See Kits and Accessories, page 42. The Wolverine pump (A) is the only component shown in F . 5 that is supplied by Graco. All other components are user-supplied by the customer. NOTICE The pump is heavy. -
Page 16: Installation
Installation Installation The pump consists of a fluid module and a drive 3. Pull the fluid plunger (213) out from the fluid module module. Both modules are required for this installation. enough to engage the stroke adjuster rod (3) on the drive module. -
Page 17: Choose An Installation Location
See table for branch circuit protection rating. 3. Install a pressure relief valve (E) on the outlet side of the pump. Branch NOTE: A pressure relief valve is available from Graco Minimum Circuit and can be connected back to the tank or directly to Model No. -
Page 18: For Dc And Ac Ordinary Location Single Phase Units
Installation For DC and AC Ordinary Location Single Phase Units The drive module has 10 ft (3 m) of 1/2 in. flexible conduit connected to the motor with 12 ft (3.7 m) of motor leads. 1. Connect the conduit to the power source enclosure (C) with the included conduit fitting. -
Page 19: Operation
Operation Operation Pressure Relief Procedure Flush the Equipment Follow the Pressure Relief Procedure whenever you see this symbol. To avoid fire and explosion, always ground equip- This equipment stays pressurized until pressure is ment and waste container. To avoid static sparking manually relieved. -
Page 20: Calibrate Chemical Dosage
Operation Calibrate Chemical Dosage Stroke Adjustment 1. Set the cycle rate and stroke adjustment of the This pump has infinite stroke adjustment positions pump to the estimated setting for a desired flow between full stroke and half stroke. rate. See Baseline Chemical Dosage Settings, page 21, for tables of cycles per minute (CPM), and 1. -
Page 21: Baseline Chemical Dosage Settings
Operation Baseline Chemical Dosage Settings See Stroke Adjustment, page 20, for changing the stroke adjustment settings. Cycles per minute (CPM) is determined by controller settings for On/Off Time, or Cycles, if using a Harrier family chemical injection controller. Adjust the controller settings to change the CPM. Motor speed is also affected by voltage and back pressure. Find the flow rate above the desired injection rate for the correct sized plunger, then adjust the stroke and controller settings accordingly for the corresponding CPM. -
Page 22: Maintenance
Maintenance Maintenance Recycling and Disposal Preventive Maintenance End of Product Life Schedule At the end of the product’s useful life, dismantle and The operating conditions of the pump determines how recycle it in a responsible manner. often maintenance is required. •... -
Page 23: Troubleshooting
Troubleshooting Troubleshooting Follow Pressure Relief Procedure, page 19, before checking or repairing the pump. NOTE: Check all possible problems and causes before disassembling the pump. To reduce the risk of injury due to burns, allow ade- quate time for the motor to cool before performing any troubleshooting tasks. - Page 24 Troubleshooting Problem Cause Solution Using a voltage meter or multimeter, ensure the motor has proper incoming power from the power source. Ensure a fuse or circuit breaker has not blown or tripped. Replace fuse or reset breaker as needed. If the fuse or circuit breaker trips immediately following power up, first ensure that the correct size of fuse or breaker is installed.
- Page 25 Troubleshooting Problem Cause Solution Inspect the keyway for signs of rounded edges or wid- ening of the slot, and replace the motor, gearbox, or cam as required. For ordinary location and continuous injection see Wolverine Drive Module for Hazardous Location (C1 D1) and ATEX Drive cam, motor shaft, or gearbox Pumps, page 37, for replacement motors (ref.
- Page 26 Troubleshooting Problem Cause Solution Inspect the stroke adjust blocks for grooves or wear to the stroke adjust shafts. Replace the drive components, as required. Inspect the sleeve bearing in the drive cylinder for ovaling or a loose fit of the stroke adjust shaft. Replace as necessary.
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Page 27: Repair
Repair Repair 3. Loosen, but do not remove, packing nut (210) using a 5/32 in. hex key. Disconnect Fluid Module The numbers used are referenced from Wolverine Fluid Module, page 39. 1. Follow the Pressure Relief Procedure, page 19. 2. Expose the packing nut (210) by loosening the dust shield (226) and sliding it towards the bleed valve (214). -
Page 28: Fluid Module Repair
Repair Fluid Module Repair 6. Lift and remove the plunger (213) from the drive module (see F . 11, page 27). 1. Remove packing nut (210) from the fluid cylinder (201) with a 5/32 in. hex key (F . 13). 2. -
Page 29: No Drip Fluid Module Repair
Repair No Drip Fluid Module Repair 1. Remove packing nut (210) from fluid cylinder (201) with a 5/32 in. hex key (F . 16) 2. Use a socket or flat punch to press out the packing assembly. 3. Replace both packings (204 to 208) and bearings (203). -
Page 30: Check Valve Repair
Repair Check Valve Repair The following procedures apply to the check valves on Wolverine Advanced and Wolverine Hazardous Loca- tion pumps. Inlet Check Valve 1. Follow the Pressure Relief Procedure, page 19. 2. Remove the inlet check valve assembly (216). For No Drip fluid models, begin disassembly with removing the hose (220) from the swivel (219). -
Page 31: Outlet Check Valve
Repair Outlet Check Valve 1. Follow the Pressure Relief Procedure, page 19. 2. Remove the outlet check valve assembly (217). 3. Remove the top piece of the outlet check valve (217e), spring (2167d), and piston (217c) (F . 20). . 20: 4. -
Page 32: Reconnect Fluid Module
Repair Reconnect Fluid Module If the plunger was not removed during disassembly: 1. Lubricate the plunger (213). 2. Push the fluid cylinder (201) onto the plunger (213) and rotate the fluid cylinder (201) to tighten . 21). . 23: 5. Reconnect inlet and outlet fluid lines to the fluid module. - Page 33 Repair If the plunger was removed during disassembly: 6. Tighten the packing nut (210) using a 5/32 in. hex key (F . 26). 1. Reconnect the fluid module plunger (213) to the drive module (3a) (F . 24). 2. Replace the plunger (213) into the drive module .
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Page 34: Drive Module Repair
Repair Drive Module Repair 6. Remove the cam (12) from the motor shaft (F . 30). Disassemble 1. Disconnect the Fluid Module, see Disconnect Fluid Module, page 27. 2. Remove the two screws (24). 3. Remove the housing drive guard (23). 4. -
Page 35: Reassemble
Repair Reassemble NOTE: It is best practice to use all of the parts in the kit. 1. Replace the stroke adjusters (3). Kit P/N B33308 and B33309. 2. Insert the stroke adjusters (3). 3. Position and place the motor (5). 4. -
Page 36: Parts
Parts Parts Wolverine Drive Module for AC, DC, and Continuous Injection Pumps (C1 D2) 3A9525B... -
Page 37: Wolverine Drive Module For Hazardous Location (C1 D1) And Atex Pumps
Parts Wolverine Drive Module for Hazardous Location (C1 D1) and ATEX Pumps 3A9525B... -
Page 38: Wolverine Drive Module Parts List
Parts Wolverine Drive Module Parts List Ref. Part Description Ref. Part Description 14†★ BEARING, deep grv ball HOUSING, drive, std 15†★ KEY, sst, 188 square x .875 HOUSING, drive, haz loc 16†★ FASTENER, SHCS, 1/4 - 20 x BEARING, sleeve 1.125 3†★... -
Page 39: Wolverine Fluid Module
Parts Wolverine Fluid Module 3A9525B... -
Page 40: No Drip Wolverine Fluid Module
Parts No Drip Wolverine Fluid Module 3A9525B... -
Page 41: Wolverine Fluid Module Parts List
Parts Wolverine Fluid Module Parts List Ref. Part Description Ref. Part Description 2006480 LABEL, warning, injection, 201a CYLINDER, fluid, std ▲ std head 201b CYLINDER, fluid, no drip NO DRIP 202‡ SPACER, plunger, no drip ADAPTER, module, fluid 203a‡ BEARING, plunger, std O-RING, buna 203b‡... -
Page 42: Kits And Accessories
Kits and Accessories Kits and Accessories Drive Module Kits No Drip Seal Packing Kits Part No. Description Part No. Description B33308 KIT, rebuild, module, drive, motors, std 2B33201 KIT, rpr, packing, ND, 25 FKM/ETP B33309 KIT, rebuild, module, drive, motors, haz loc 2B33202 KIT, rpr, packing, ND, 25 HNBR B33310 KIT, adapter, wolverine, for models prior to... -
Page 43: Performance Charts
Performance Charts Performance Charts Wolverine Advanced Pumps 1/4 in. Plunger . 34 3/8 in. Plunger . 35 3A9525B... - Page 44 Performance Charts 1/2 in. Plunger . 36 5/8 in. Plunger . 37 3A9525B...
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Page 45: Wolverine Hazardous Location Pumps (C1 D1) And Atex
Performance Charts 3/4 in. Plunger . 38 Wolverine Hazardous Location Pumps (C1 D1) and ATEX 1/4 in. Plunger . 39 3A9525B... - Page 46 Performance Charts 3/8 in. Plunger . 40 1/2 in. Plunger . 41 3A9525B...
- Page 47 Performance Charts 5/8 in. Plunger . 42 3/4 in. Plunger . 43 3A9525B...
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Page 48: Dimensions
Dimensions Dimensions Wolverine Advanced Pump Dimensions . 44 Wolverine Advanced Pump Dimensions 16.3 in. 8.9 in. 4.5 in. 2.85 in. 11.9 in. 5.34 in. 3.0 in. 9.48 in. 0.41 in. 1.00 in. 23.7 in. (41.4 cm) (22.6 cm) (11.4 cm) (7.2 cm) (30.2 cm) (13.56 cm) -
Page 49: Wolverine Hazardous Location (C1 D1) Pump Dimensions
Dimensions Wolverine Hazardous Location (C1 D1) Pump Dimensions . 45 Wolverine Hazardous Location Pump Dimensions 16.3 in. 8.9 in. 4.5 in. 2.85 in. 19.6 in. 9.6 in. 7.5 in. 5.0 in. 0.281 in. dia 23.7 in. 19.6 in. Pump (41.4 cm) (22.6 cm) (11.4 cm) (7.2 cm) -
Page 50: Wolverine Atex Pump Dimensions
Dimensions Wolverine ATEX Pump Dimensions . 46 Wolverine Hazardous Location Pump Dimensions 16.3 in. 8.9 in. 4.5 in. 2.85 in. 20.63 in. 9.6 in. 7.5 in. 5.0 in. 0.281 in. dia 23.7 in. 14.19 in. Pump (41.4 cm) (22.6 cm) (11.4 cm) (7.2 cm) (52.4 cm) -
Page 51: Wolverine Continuous Injection (C1 D2) Pump Dimensions
Dimensions Wolverine Continuous Injection (C1 D2) Pump Dimensions . 47 Wolverine Continuous Injection Pump Dimensions 16.3 in. 8.9 in. 4.5 in. 2.85 in. 10.8 in. 5.34 in. 3.0 in. 9.48 in. 0.41 in. 1.00 in 23.7 in. (41.4 cm) (22.6 cm) (11.4 cm) (7.2 cm) (27.3 cm) -
Page 52: Technical Specifications
Technical Specifications Technical Specifications Wolverine Chemical Injection Pump Metric Maximum fluid working pressure Varies by model, see Models, page 4 Input Voltage (by Drive Modules, page 4) CI-12x-x 12 VDC CI-24x-x 24 VDC CI-1Ax-x 115 VAC CI-2Ax-x 230 VAC CI-3Ax-x 115 VAC or 230 VAC 3 Single Phase Maximum Input Current (by Drive Modules, page 4) CI-12L-x... -
Page 53: California Proposition 65
Technical Specifications California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 3A9525B... -
Page 54: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
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