Summary of Contents for Phoenix Contact HTP10 1000
Page 1
Mobile Touch Panel with TFT-Display User manual...
Page 2
Mobile Touch Panel with TFT-Display UM EN HTP10 1000, Revision 00 2019-01-16 This user manual is valid for: Designation Version Order No. HTP10 1000 1047318 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...
Personnel safety instructions ................18 Transport conditions ....................18 Description of the handheld terminal ..................19 Front view ......................20 Rear view......................21 Side view ......................22 Handling the HTP10 1000 ...................22 Type plate......................23 Display an operating elements ....................25 Membrane keypad....................25 Touchscreen......................26 Connections and wiring ......................27 Cable entrance area ....................27...
Page 4
6.3.1 Configure Portico .................50 6.3.2 Units screen ..................51 Shut down the HTP10 1000.................53 HTP10 1000 in combination with the connection box HTP10 1000 CB....53 Configuration ...........................55 Maintenance ..........................57 Cleaning the touch screen ...................57 Creating a backup ....................58 Restore a backup / software update ..............60 Disposal ...........................63...
Page 6
A 10 Information about enabling control devices ............90 Electromagnetic compatibility ....................93 The electromagnetic environment – interference sources, interference sinks and coupling paths .....................93 EMC measures on HTP10 1000 ................96 Chemical resistance .........................99 Appendixes..........................103 List of figures .....................103 List of tables ......................107 Index........................109...
Introduction Introduction Purpose of the document This document describes the handheld terminal HTP10 1000. This document contains all specifications required by machinery directive 2006/42/EC. This manual is not addressed to end customers! Necessary safety notes for the end customer have to be taken into the customer manual in the respective national language by the machine builders and system providers.
Page 8
HTP10 1000 Table 1-1 Preconditions Target group Prerequisite knowledge and ability Electrician Specialized training in the electro-technical field (in accordance with industrial training guidelines industrial training guidelines). Knowledge about: – safety regulations, – wiring guidelines, – circuit diagrams – system analysis and troubleshooting, –...
Introduction Intended use The intended use of the HTP10 1000 covers tasks from watching and parametrizing up to operating of machines e.g.: – Injection moulding machine – Robots – Textile machines – Printing machines – and similar in normal operating modes –...
This manual also applies to identically constructed and functionally identical customer variants of the HTP10 1000. Because of the fact that customer variants may differ in their appearance (e.g. with a different front cover) from the standard variant, the pictured devices used in this manual may differ in their appearance from the devices used by you.
Depending on the connection of the emergency stop to the machine the SIL- or category with PL-value can be determined. Enabling switch with Phoenix Contact specifies category and PL in accordance to EN ISO 13849-1 as well as a internal enabling control PFHD value and a SIL categorization according to EN 65108.
HTP10 1000 Explanation: Phoenix Contact solely delivers the control element, but no evaluation of the element. The customer has to connect the enabling control device to his application on his own. Depending on the connection of the enabling control device to the machine the SIL- or category and PL-value can be determined.
Page 13
Performance Level Discrete level that specifies the capacity of safety devices to execute a safety function under foreseeable conditions. Probability of Failure per Hour Probability of failure per hour Safety Integrity Level Safety integrity level 13 / 112 108490_en_00 PHOENIX CONTACT...
Here you will find additional information or detailed sources of information. Safety information Describes important safety-related requirements or informs about essential safety-related coherences. 15 / 112 108490_en_00 PHOENIX CONTACT...
– Outdoor use Other products must be used for these applications! NOTE: ESD The HTP10 1000 housing must not be opened (exception: cable entrance area), as the handheld terminal is sensitive to electrostatic discharge. 16 / 112 PHOENIX CONTACT 108490_en_00...
Page 17
This could damage the touch screen. – If the HTP10 1000 is equipped with a connection slot, just open it if the power supply is switched off. Otherwise components could be damaged or undefined signals could appear.
– Further informations to safety and EMC are included in the appendices. Transport conditions To avoid damaging the HTP10 1000 during further or return transport, the following transport, the following transport conditions must be fulfilled: – Always use the original packaging for the transport.
Optional operating and control elements allow the HTP10 1000 to be easily adapted to the respective application. The HTP10 1000 can be equipped with one or two devices for the approval control. If the HTP10 1000 has two devices for approval control, it is additionally equipped with an internal evaluation electronics.
HTP10 1000 Front view Figure 3-1 Front side HTP10 1000 Emergency stop switch (twin circuit) or stop switch (option) Membrane keypad Display All optional operating elements are described in chapter „Options“. 20 / 112 PHOENIX CONTACT 108490_en_00...
USB port Type plate Cable entrance area Strain relief and bend protection for connection cable (delivered with the cable)) The mounting bracket only serves as handle or to store the HTP10 1000 on the wall bracket. 21 / 112 108490_en_00...
Handling the HTP10 1000 The HTP10 1000 is operated in the horizontal format and be operated both as left-hand and right-hand device. In both cases, the handheld terminal is placed on the forearm through the provided opening and held on the back side by the handle. The device can be operated with the fingers for approval control.
C and C#. Membrane keypad For the HTP10 1000 a membrane keypad for the front side with maximum 30 keys, 4 Status LEDs and 1 Power LED and a keypad for the rear side with 12 keys are available.
HTP10 1000 Touchscreen An analog-resistive touchscreen is used. Operation The touch screen may be operated with a finger (with or without glove) or a touch stylus. For long durability of the touch screen, the following points should be observed: NOTE: Damage to the touch screen for improper handling! –...
Instructions for opening the cable entrance area: – Lay the HTP10 1000 with the display facing down onto a plane and clean table (preferable on ESD pad) and take care not to damage the HTP10 1000 and its operating elements.
Installing the connection cable This chapter describes how to install the connection cable on the HTP10 1000. The connection cable can be mounted on the left or right side of the HTP10 1000. The available connection cables are listed in the Section 12, “Accessories”.
Torx size 10 5.3.2 Cable installation Place the HTP10 1000 with the display facing downwards on a level and clean table (preferably on an ESD mat) and make sure that the HTP10 1000 and the operating elements are not damaged.
Page 30
HTP10 1000 Insert the connection cable on left or right through the provided opening into the HTP10 1000. There is a gray nut integrated in this opening for securing the connection cable. Figure 5-5 Inserting the connection cable Secure the insertion sleeve using a a size 19 wrench and a torque of 3 Nm.
Ω ≤ Ω The values for power supply specified in the technical data are only valid for device side. Voltage loss for connection cable must also be taken into consideration depending on cable length. 31 / 112 108490_en_00 PHOENIX CONTACT...
HTP10 1000 Connection of the HTP10 1000 to a control The HTP10 1000 can be connected via the Ethernet interface to the control to enable startup and serial operation. Usually this happens via junction box HTP10 1000 CB, which the distribution of the signals (Ethernet, Voltage, safety technology) takes place. As soon as the HTP10 1000 is supplied the start-up starts.
Standards". Grey stop button Optionally the HTP10 1000 is also available with a grey stop button instead of the red-yellow emergency stop button. It features two circuits. The contacts are normally closed. In principal the grey stop button has the same functionality as the red-yellow emergency stop button.
Device for approval control with internal evalua- tion electronics The HTP10 1000 has optionally one or two devices for the approval control, which are arranged on the device on both sides, which facilitates operation with the left and right hand.
The device for the approval control can have three different switch positions: Table 5-1 Switch positions Switch position Function Device for Switch contact approval control Zero position is not operated Off (opened) Permission is operated On (closed) Panic is fully pressed Off (opened) 35 / 112 108490_en_00 PHOENIX CONTACT...
Circuit 2 Figure 5-10 Contact travel diagram for panic operation Devices for approval control always have a 2-circuit design for HTP10 1000. Pursuant to EN 60204-1, the device for the approval control must be implemented 36 / 112 PHOENIX CONTACT...
Page 37
The connection example with monitoring device or with safety control shows how an approval control up to Category 4 PL e can be achieved with the HTP10 1000 device for approval control. Observe that the entire concept of the machine must be designed for this.
The following example should serve as aid for realizing this in the application: Figure 5-11 Connection example for HTP10 1000 to PILZ PNOZ s3 monitoring device Handheld terminal Device for approval control Handheld terminal connection cable...
Device for approval control without internal evalu- ation electronics If the HTP10 1000 is not equipped with an internal evaluation electronics, it can only be equipped with a permission button. This consists of a three stage operating element. Important features are the dual-circuit design and the forced opening according to EN 60947-1, as well as the forcibly opening switch position according to EN 60947-5-8.
HTP10 1000 5.10.1 Functioning The enabling control device can be in the following three positions: Table 5-2 Switch position Position Function Enabling control Contacts device home position is not pressed enabling outputs are open enabling is pressed enabling outputs are...
PILZ PNOZ s6.1. The following connection examples show how to reach an enabling function up to category 4 PL e with the HTP10 1000 enabling control device. Note that the whole concept of the machine must be construed to this.
For the detection of short circuits in connecting lines an appropriate control relay had to be used. The following example is a support for realizing the end application: Figure 5-14 Suggested wiring for HTP10 1000 to a PILZ PNOZ s6.1 control relay Handheld terminal Enabling control device Handheld terminal connection cable...
If the HTP10 1000 is not equipped with an evaluation electronics, the following measures, which result in the stopping of the machine in manual mode, are recommended: –...
USB devices. A list of recommended USB devices can be ordered from Phoenix Contact. The USB memory stick can simply be plugged in and will be detected from the operating system and will be shown.
A Flash storage medium provides a limited number of write cycles. If those are exceeded there may be a hardware defect. Start-up After supplying the HTP10 1000 (respective after pressing the power button) the start-up can be seen on the display and proceed in the following order: Display of the boot splash screen...
HTP10 1000 Cockpit Functions The operating device allows you - by starting the cockpit during the startup phase - to make changes to the device configuration. Cockpit at system startup To start the cockpit, do the following: Wait during the startup phase until the following dialog is displayed.
Press the displayed marks to calibrate the touch screen. 6.2.1.3 Date and Time The dialog for date and time opens. Date and Time Set the date and time. Press the OK button. Confirm your selection with the green check. 47 / 112 108490_en_00 PHOENIX CONTACT...
Page 48
HTP10 1000 6.2.1.4 Password The category Password allows you to protect certain menu items in the cockpit with a password. Current password Enter a password for the protected categories. Confirm your selection with the green check. Password protected Select the menu items which shall get a password protection.
+-+- Password protected Regional Settings, FTP Settings, Administra- tion, Network Settings, Password, Display Set- tings Regional Language English settings Network IP address -> Use dynamic IP Enabled Settings (DHCP) Internet time -> Server time.windows.com 49 / 112 108490_en_00 PHOENIX CONTACT...
HTP10 1000 Portico and Profinet 6.3.1 Configure Portico You can configure Portico with the Portico Client Manager: Start the Portico Client Manager via the desktop icon. Figure 6-2 Portico Client Manager - New Connection Select New Connection from the File menu.
Units screen - units configured If no units have been configured, a corresponding dialog is displayed: addition, the buttons "Connect" are deactivated in the units screen. Figure 6-6 Units screen - no units configured 51 / 112 108490_en_00 PHOENIX CONTACT...
HTP10 1000 If the units has been configured and connected via the button, the corresponding button with the text "Active" is displayed is colored green. Figure 6-7 Units screen - units active 52 / 112 PHOENIX CONTACT 108490_en_00...
HTP10 1000 in combination with the connection box HTP10 1000 CB If the HTP10 1000 is used in combination with the connection box HTP10 1000 CB it is possible to programmatically read out the Box-ID via the handheld terminal. For more information about HTP10 1000 CB see the user manual of the connection box HTP10 1000 CB.
The configuration of the handheld terminal (Brightness of the screen, network settings, ...) can be done via cockpit (see Section 6.2, “Cockpit Functions”). By default the Windows 10 standard configuration are active in which, for example, the functionality "ping" is deactivated. 55 / 112 108490_en_00 PHOENIX CONTACT...
Maintenance Maintenance Updates of the Windows operating system are deactivated. If the base settings (e.g. Windows Update Service) are changed Phoenix Contact can not provide any support. This chapter describes the following maintenance activities: – Cleaning the touch screen –...
On the HTP10 1000 plugged-in keyboard. To create a backup, proceed as follows: Connect the HTP10 1000 to the supply and start the startup. Enter the BIOS by pressing F7 when the splash screen appears doing boot up. Enter the BIOS password 7090.
Page 59
(e.g. 2014-01-24_06- 44.vmdk, 2014-01-24_06-44.vmdk-s001.split). We recommend copying the backup file (image file) to a backed-up computer system as the security of data on a USB stick cannot be guaranteed over a longer period of time. 59 / 112 108490_en_00 PHOENIX CONTACT...
On the HTP10 1000 plugged-in keyboard To restore a backup, proceed as follows: Connect the HTP10 1000 to the supply and start the startup. Enter the BIOS by pressing F7 when the splash screen appears doing boot up. Enter the BIOS password 7090.
Page 61
11. As soon as the progress bar is complete, confirm the info dialog with the "OK" button. 12. Pull out the USB stick. 13. Perform a restart. The backup was restored or the software was updated. 61 / 112 108490_en_00 PHOENIX CONTACT...
Disposal Disposal The HTP10 1000 is equipped with a battery which must be disposed separately from the enclosure. Furthermore the device contains materials and components which must be disposed selectively according to the prescription. A detailed list of the ingredients of the device can be ordered from Phoenix Contact.
HTP10 1000 10.4 Interfaces Ethernet: 10/100 MBit/s Data transmission rate: USB: USB 2.0 (High-Speed) Type: Memory cards: Type: 10.5 E-Stop button / gray stop-switch Rated voltage (Ue): 24 V DC Minimum current (Ie): 10 mA (each contact) Maximum current: 1,000 mA (each contact)
UL94-V0 Drop-tested: 1 m (on industrial floor) 10.8 Dimensions, weight Height: 274 mm Width: 353 mm Depth (incl. handle): With emergency stop: 110 mm Weight: Depending on variant approx. 1,850 g approx. 2,000 g 67 / 112 108490_en_00 PHOENIX CONTACT...
If this option is chosen the device is equipped with an internal enabling control electronics to detect the Box-ID which is generated via firmware of the HTP10 1000 CB. This Box-ID can be read out via HTP10 1000-API. 11.2 Two enable switches The HTP10 1000 can be equipped with two enable switches.
Accessories 12 Accessories 12.1 Wall holders HTP10 1000 WH The powder-coated, black wall holder is used for stationary operation of for storing the HTP10 1000. Figure 12-1 Wall holder without cable hanger Device carrier Cable hanger Three M5 to M6 screws are required for the installation of the wall holder. The drill holes are made according to the dimensional drawing in the next chapter.
56,2 Detail: J Detail: K Figure 12-2 Front view of wall holder HTP10 1000 WH, (dimensions in mm) 39,6 Figure 12-3 Rear and side view of wall holder HTP10 1000 WH (dimensions in mm) 72 / 112 PHOENIX CONTACT 108490_en_00...
12.2 Touch stylus holder The touch stylus holder is to fix the touch stylus on the HTP10 1000. The holder has two velcro fasteners, with which it can be mounted on the HTP10 1000, and a cord on which the stylus can be attached.
HTP10 1000 12.3 Connection box HTP10 1000 CB The connection box HTP10 1000 CB is used for connecting a HTP10 1000 with the connection cable HTP10 1000 CC XX to a controller via Ethernet. 12.3.1 Views and basic dimensions Figure 12-5...
Page 75
Accessories Figure 12-7 Upper side HTP10 1000 CB Type plate Further information can be found in the configuration manual of the HTP10 1000 CB. 75 / 112 108490_en_00 PHOENIX CONTACT...
HTP10 1000 12.4 Connection cable HTP10 1000 CC XX The HTP10 1000 is available with the following connection cables with 22- pin push-pull pin connector which are only developed for the connection to a HTP10 1000 CB: – HTP10 1000 CC 5M: 5 m –...
Page 77
Not used -> -> -> -> -> Figure 12-8 Connection cable HTP10 1000 CC XX 22-pin push-pull connector 12-pin female connector strip 8-pin RJ45 connector 5-pin female connector strip KAB1 Connection cable Length according to product version 77 / 112...
2011/65/EU RoHS directive 13.2 Standards To check the conformity of the HTP10 1000 with the directives, the following legally non- binding European standards were applied. Examination of the conformity regarding the directive of machinery EN ISO 13850:2008 Safety of machinery - emergency stop equipment,...
Page 80
Low-voltage switchgear and controlgear - Part 5-1: Control circuit devices and switching elements - Electromechanical control circuit devices If the HTP10 1000 is equipped with an internal enabling control electronics the following standard has also been used: EN ISO 13849-1:2015...
UL 1740 Industrial Robots and Robotic Equipment E216950 (TETZ2, TETZ8) UL examination for software in programmable components If the HTP10 1000 is equipped with internal evaluation electronics, the following standard also applies: UL 1998 Software in Programmable Components (UZQM) 13.3 Regulations Regulation (EG) No.
To apply CE marking The same basic requirements apply to safety components. In their particular case, it must be proven that failure or malfunction are not possible, or that malfunction does not lead to a hazardous situation. 83 / 112 108490_en_00 PHOENIX CONTACT...
HTP10 1000 Hazard and risk analysis The manufacturer of a machine is required to analyze its machine throughout its operating life and in all modes of operation, and to document all hazards that may possibly arise. This has to be done without taking into account possible protection devices.
Selection of Performance Level and Safety Categories in accordance with EN ISO 13849-1 The Machinery Directive demands that a fault in control circuit logic, or interference or damage thereto, shall not lead to a hazardous situation. 85 / 112 108490_en_00 PHOENIX CONTACT...
Page 86
HTP10 1000 This general approach is substantiated in EN ISO 13849-1 "Safety of machinery - Safety related parts of control systems", which defines Performance Levels (PL a to e) for control parts that are relevant to safety. The PL depends on the safety category, the MTTFD-value and the degree of coverage of diagnosis (DCavg) of the corresponding safety circuit.
HTP10 1000 Information about the emergency stop button In theory, a perfectly designed machine should not require an emergency stop button, since the Machinery Directive demands that a machine must be safe throughout its lifetime and in all operating modes.
Such handheld terminals are provided for frequent alternation of operation between one or more machines and are needed there on a temporary basis, for commissioning or setting up purposes. 89 / 112 108490_en_00 PHOENIX CONTACT...
HTP10 1000 By means of several measures, such as bridging connectors or relay circuits, the emergency stop circuits of the machine are bridged when the handheld terminal is unplugged so that the machine can also continue to run in normal operation without the handheld terminal.
Page 91
(e.g. presses) and must therefore not be confused. In contrast to the enabling control device, the two-hand control device forces the endangered limbs of the operator into a safe position whilst the machine is in motion. 91 / 112 108490_en_00 PHOENIX CONTACT...
As well as basic information concerning electromagnetic compatibility, the following pages describe the implementation of the EMC requirements in respect of the HTP10 1000 product range of handheld terminal devices.
Page 94
HTP10 1000 Electrostatic discharge (ESD) Materials can be charged by contact followed by subsequent separation. This effect only arises when at least one of the two materials is a non-conductor. As a result, discharge may take place if a charged conductor, or one that is changed by the influence of an electronic field, comes near a metallic object.
Page 95
If there is a large distance between an interference source and an interference sink then one speaks of a radiation coupling. 95 / 112 108490_en_00 PHOENIX CONTACT...
It is not necessary to lay the HTP10 1000 cable separately. Shield connections The cable shield of the HTP10 1000 cable can be considered to be an extension of the HTP10 1000 shielded housing (= printed circuit board) to the shielded housing of the communication partner (e.g.
When using the appropriate connection box and a shielded cable for the data line from the connection box to the control, the continuous, high frequency compatible connection of the shield from the HTP10 1000 to the control is guaranteed.
Page 98
HTP10 1000 If the Ethernet is used as the communications interface one of the two connection cables provided for the purpose of connecting to a control system must be used (IC020 or IC040). Both cables carry the Ethernet signals to a suitable connector (RJ45) and thereby produce a continuous shielding connection and also the required characteristic impedance of the cable.
The following table shows an overview of the general chemical resistance of the materials used in the HTP10 1000. The list is eventually not exhaustive. Due to the strong creep characteristics of some substances those can get harmfully into the device and into components.
Figure 5-12: Contact travel diagram for enabling ............40 Figure 5-13: Contact travel diagram for panic ............41 Figure 5-14: Suggested wiring for HTP10 1000 to a PILZ PNOZ s6.1 control relay 42 Figure 5-15: RJ45 plug socket ................44 Section 6 Figure 6-1: Cockpit startup phase .................46...
Page 104
Wall holder without cable hanger ............71 Figure 12-2: Front view of wall holder HTP10 1000 WH, (dimensions in mm) ..72 Figure 12-3: Rear and side view of wall holder HTP10 1000 WH (dimensions in mm) Figure 12-4: HTP10 1000 hanging up ..............73 Figure 12-5: Bottom side HTP10 1000 CB, dimensions in mm .......74...
Page 105
List of tables List of tables Section 1 Table 1-1: Preconditions..................7 Table 1-2: Documentation for further reading ............10 Table 1-3: Change of terminology.................11 Table 1-4: Change of terminology.................11 Table 1-5: Abbreviations..................12 Section 5 Table 5-1: Switch positions...................35 Table 5-2: Switch position..................40 Table 5-3: Pin assignment ..................44 Section 6...
Page 109
The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
Page 110
Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany 112 / 112 phoenixcontact.com...
Need help?
Do you have a question about the HTP10 1000 and is the answer not in the manual?
Questions and answers