Phoenix Contact HTP10 1000 CB User Manual
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Phoenix Contact HTP10 1000 CB User Manual

Connection box for mobile touch panel
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Summary of Contents for Phoenix Contact HTP10 1000 CB

  • Page 1 Connection Box for Mobile Touch Panel User manual...
  • Page 2 Connection Box for Mobile Touch Panel UM EN HTP10 1000 CB, Revision 00 2019-01-16 This user manual is valid for: Designation Version Order No. HTP10 1000 CB 1047323 PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany phoenixcontact.com...

  • Page 3: Table Of Contents

    Power LED ......................21 Illuminated emergency stop LED (illuminated E-stop only) ........21 Ethernet status LEDs ...................21 Status LED bar ....................22 Mounting and installation instructions ..................23 Drilling template for wall mounting ...............23 Installing the connection box ................23 3 / 20 108500_en_00 PHOENIX CONTACT...
  • Page 4 HTP10 1000 CB Connections and wiring ......................25 Wiring up the connection box ................26 Terminal strip S16....................27 6.2.1 Power supply ..................27 6.2.2 Pin assignment ..................28 Terminal strip S10....................29 6.3.1 Pin assignment ..................29 Ethernet .......................30 6.4.1 Pin assignment ..................30 Changes to the wiring ..................31 Closing the connection box..................32...
  • Page 5 Table of contents 14.2 Key-operated switch ....................49 15 EC directives, standards and regulations .................51 15.1 EC directives .......................51 15.2 Standards ......................51 15.3 Regulations......................53 Appendixes..........................55 List of figures .......................55 List of tables ......................57 Index........................59 5 / 20 108500_en_00 PHOENIX CONTACT...
  • Page 6 HTP10 1000 CB 6 / 20 PHOENIX CONTACT 108500_en_00...

  • Page 7: Introduction

    Introduction Introduction Purpose of the document This document describes the connection box HTP10 1000 CB. This document contains all of the relevant requirements from the Machinery Directive 2006/42/EC. This manual is not addressed to end customers! Necessary safety notes for the end customer have to be taken into the customer manual in the respective national language by the machine builders and system providers.
  • Page 8 HTP10 1000 CB Table 1-1 Preconditions Target group Requisite knowledge and abilities Start-up technician Technical basic education (advanced technical education, engineering degree or corresponding professional experience), Knowledge of: – Current valid safety regulations, – Method of operation of the machine or system, –...

  • Page 9: Intended Use

    HTP10 1000 CC XXX connection cable and must only be used in conjunction with this cable. The intended use of the HTP10 1000 CB in combination with a HTP10 1000 handheld terminal ranges from monitoring and parameterization right through to the operation of machines, such as: –...

  • Page 10: Notes On This Document

    Options – Directives and standards Documentation for further reading Certificates (e.g. UL certificate) that may be required can be obtained Phoenix Contact upon request. Information about MD 2006/42/EC This project engineering manual is compliance with Machinery Directive 2006/42/EC. To avoid ambiguity for users, the following table shows the comparison of the old terms of Machinery Directive 98/37/EC and the new ones of Machinery Directive 2006/42/EC.

  • Page 11: Quantitative Safety Relevant Specifications For Emergency Stop-Button And Enabling Control Device

    The specification is thus aimed at the handheld terminal type. Its project engineering manual contains the safety parameters and B Information. The optional key-operated switch on the HTP10 1000 CB is wired directly and is not evaluated internally. 1.6.2...

  • Page 12: Abbreviations

    HTP10 1000 CB 1.6.3 Abbreviations Table 1-3 Abbreviations Abbreviation Term Meaning Number of cycles until 10% of the components fail dangerously (per channel) MTTF Mean Time to Dangerous Failure Mean time to dangerous failure (per channel) Diagnostic Coverage Diagnostic coverage...

  • Page 13: Safety Notes

    General safety instructions The HTP10 1000 CB has been developed, manufactured, tested and documented in accordance with the ergonomic directives and appropriate safety standards. Therefore, provided that the instructions and safety precautions relating to the intended use are observed, the products do not pose any danger to the health of personnel or a risk of damage to other property or equipment under normal circumstances.

  • Page 14: Personnel Safety Instructions

    – To avoid damaging the HTP10 1000 CB during further or return transport, the original packaging must be used for the transport. Phoenix Contact does not accept any liability or provide any warranty for consequential damages caused by: –...
  • Page 15 No persons must be in the hazard area of the machine while a handheld terminal is being connected/disconnected from the connection box. – The connection box must not be installed in the hazard area of the machine. 15 / 62 108500_en_00 PHOENIX CONTACT...

  • Page 16: Esd Information

    HTP10 1000 CB ESD information Electronic component are generally put at risk by electro-static discharges (Electro Static Discharge). An electro-static charge can occur during any activity involving movement. ESD can occur with any touch. Most discharges are so low that they are not noticeable. However, they can nevertheless put unprotected electronic components at risk or even destroy them.

  • Page 17: Description Of The Module

    Description of the module Description of the module The HTP10 1000 CB is a connection box for HTP10 1000 handheld devices with a connection cable HTP10 1000 CC xxx and enables devices to be connected/disconnected during operation without opening the machine-/equipment-based emergency stop circuits.

  • Page 18: Front View

    HTP10 1000 CB Front view Figure 3-1 Front view HTP10 1000 CB Status LED bar Power LED LED to indicate, that it is only allowed to use handheld panels with illuminated emergency stop Ethernet status LEDs Main connection 18 / 62...

  • Page 19: Rear View

    Description of the module Rear view Figure 3-2 Rear view of the HTP10 1000 CB, dimensions in mm Bottom Figure 3-3 Bottom of the HTP10 1000 CB, dimensions in mm Standard cable outlets Ethernet cable outlets 19 / 62 108500_en_00...

  • Page 20: Top

    HTP10 1000 CB Figure 3-4 Top HTP10 1000 CB Type plate Type plate Ord.No. 1047323-00 Figure 3-5 Sample type plate Manufacturer Material name Article number Serial number Technical data (voltage / current) Production date Ambient temperature UL certification TÜV certification...

  • Page 21: Displays And Operating Elements

    Ethernet status LEDs The HTP10 1000 CB has 3 Ethernet interfaces. One of these is connected to the main connection of the connection box as standard and serves as an Ethernet interface for the handheld device. Devices that should communicate with the handheld device can be connected to the other two interfaces.

  • Page 22: Status Led Bar

    HTP10 1000 CB Status LED bar Table 4-3 Status LED bar Indication Meaning Green Handheld device is connected correctly; emergency stop not activated. White Handheld device disconnected; there is no error. Yellow LEDs A handheld device with activeted emergency stop was connected.

  • Page 23: Mounting And Installation Instructions

    The connection box must not be installed in the hazard area of the machine. Drilling template for wall mounting The rear wall of the HTP10 1000 CB can be used to mark the drill holes. The fastening material is dependent on the construction material of the mounting surface on which the connection box is being installed.
  • Page 24 HTP10 1000 CB 24 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 25: Connections And Wiring

    NOTE: ESD Note the ESD notes in Section 2.4, “ESD information”. NOTE: The wiring of the HTP10 1000 CB can only be executed by qualified electricians in accordance with the information provided! NOTE: Ensure that no pieces of wires, fillings or swarf fall into the device when you are drilling holes or connecting wires.

  • Page 26: Wiring Up The Connection Box

    HTP10 1000 CB Wiring up the connection box To wire up the HTP10 1000 CB it can be turned over and attached to the installed rear wall (wiring aid). For this purpose, the two upper holes on the front of the housing, used to bolt it to the rear wall, are attached to the two longer fastening pins on the rear wall.

  • Page 27: Terminal Strip S16

    Terminal strip S16 The power supply of the HTP10 1000 CB is connected to terminal S16. The device signals for the approval control and emergency stop of the handheld device, and the emergency stop of the connection box are also connected to the terminal.

  • Page 28: Pin Assignment

    HTP10 1000 CB 6.2.2 Pin assignment Figure 6-3 Pin assignment of terminal strip S16 Table 6-1 Pin assignment of terminal strip S16 Signal designation Description N.C. not connected ZT2- Approval control, circuit 2 negative ZT1- Approval control, circuit 1 negative...

  • Page 29: Terminal Strip S10

    Connections and wiring Terminal strip S10 If the HTP10 1000 CB is equipped with a key-operated switch, the operating element signals are provided at terminal S10. The position of the key-operated switch is specified by combining the levels of two contacts (see Section 6.3.1, “Pin assignment”). Additionally, there are two contacts, that are closed if a connected handheld device is detected by the box ("DRY").

  • Page 30: Ethernet

    HTP10 1000 CB Ethernet The HTP10 1000 CB provides Ethernet interfaces. They are provided to connect devices with which the handheld device should communicate. The interfaces can be fed through the cable outlets to the outside. 6.4.1 Pin assignment Figure 6-5...

  • Page 31: Changes To The Wiring

    – When disconnecting the RJ45 connector, it must be ensured that the locking lever is activated during the process: ① ② Figure 6-6 Disconnecting the main plug and RJ45 connector Main plug RJ45 plug 31 / 62 108500_en_00 PHOENIX CONTACT...

  • Page 32: Closing The Connection Box

    HTP10 1000 CB Closing the connection box The housing must be removed from the rear wall and turned over to close the connection box. The housing can then be placed on the rear wall and secured using the six PT30x10 screws (required tool - torx size10) as shown in the diagram. The screws are included in the scope of delivery.

  • Page 33: Configuration

    Configuration Configuration The HTP10 1000 CB has the following configuration options: – Two address switches to set the box ID (see Section 7.1, “Box ID configuration”). – Switch to set the brightness of the illuminated emergency stop on the connected handheld device (see Section 7.2, “Brightnessof illuminated emergency stop”).

  • Page 34: Box Id Configuration

    HTP10 1000 CB Box ID configuration The configuration of the box ID is only provided for the HTP10 1000 CB in combination with handheld devices that support this function (see project engineering manual for the handheld device that is being used). An ID of 0 to 255, that can be used in the application, can thus be assigned to the connection box.

  • Page 35: Brightnessof Illuminated Emergency Stop

    Configuration Brightnessof illuminated emergency stop A button on the HTP10 1000 CB can be used to set how bright the illuminated emergency stop on a connected handheld device should be. The connection box must be connected to the power supply for this purpose. The following brightness levels can be selected: –...
  • Page 36 HTP10 1000 CB 36 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 37: Validating The Connection Box

    Triggering the emergency stop of a connected handheld device – Triggering the emergency stop on the connection box (if present) – Connection/disconnection of a handheld device – Visual inspection of the illuminated emergency stop on a connected handheld device 37 / 62 108500_en_00 PHOENIX CONTACT...
  • Page 38 HTP10 1000 CB 38 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 39: Operation And Handling

    WARNING: HTP10 1000 CB offers no protection against a restart of the machine. This must be provided at the machine (e.g. acknowledgement key). In the de-energized state, the relay outputs are open and an emergency stop is triggered.

  • Page 40: Operating Behavior

    HTP10 1000 CB Operating behavior Connection box is If the connection box is switched off, the relays of the emergency stop circuits are no longer switched off actively held closed and the emergency stop circuit is subsequently open (comparable to activated emergency stop).

  • Page 41: 10 Diagnosis

    An emergency stop is triggered Flashing red Faulty connection detection Replace the connection box An emergency stop is triggered Flashing red Cross-circuit of emergency stop Replace the connection box circuits An emergency stop is triggered 41 / 62 108500_en_00 PHOENIX CONTACT...
  • Page 42 HTP10 1000 CB 42 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 43: 11 Maintenance

    Maintenance 11 Maintenance This connection box is maintenance-free. 43 / 62 108500_en_00 PHOENIX CONTACT...
  • Page 44 HTP10 1000 CB 44 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 45: 12 Disposal

    – The materials are recyclable in accordance with their labeling. You can make an important contribution to protecting our environment by reusing, renewing and recycling materials and old appliances. 45 / 62 108500_en_00 PHOENIX CONTACT...
  • Page 46 HTP10 1000 CB 46 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 47: 13 Technical Data

    8.4 Hz ≤ f ≤ 150 Hz Shock resistance: 15 g / 11 ms Installation height: Max. 3,000 m sea level The environmental conditions for the HTP10 1000 CB must also be fulfilled during transport. 13.4 Interfaces Quantity: Data transmission rate:...

  • Page 48: Emergency Stop Functions On The Connection Box

    HTP10 1000 CB 13.5 Emergency stop functions on the connection box Nominal voltage (Ue): 24 V DC Minimum voltage: 5 V (per contact) Mindeststrom (Ie): 10 mA (per contact) Maximum current carrying capacity: 1000 mA (per contact) Usage category: DC-13 (according to IEC 60947-5-1)

  • Page 49: 14 Options

    This chapter describes the various options that are available with the HTP10 1000 CB. 14.1 Emergency stop button The HTP10 1000 CB can be equipped with an emergency stop button (see Section 1.7, “Emergency stop switch”). WARNING: The emergency stop on the handheld device does not replace the emergency stop on the machine.
  • Page 50 HTP10 1000 CB 50 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 51: 15 Ec Directives, Standards And Regulations

    15.2 Standards To check the conformity of the HTP10 1000 CB To check the conformity of the CB 310 with the regulations, the following non-binding legal European standards were applied. Due to superior product standards, deviating or additional standards may need to be applied depending on the area of operation.
  • Page 52 HTP10 1000 CB Other standards In addition, the following non-binding European standards were taken into account in some aspects when developing the safety concept: Safety-related electro-magnetic compatibility EN 61131-6:2012 Programmable Controllers – Part 6: Functional Safety EN 61000-6-7:2015 Electromagnetic Compatibility (EMC) - Part 6- 7: Generic Standards.

  • Page 53: Regulations

    Regulation (EG) No. 1907/2006 REACH EU chemicals regulation Information obligation from REACH regulation To meet the information obligation according to article 33 of REACH regulation, detailed information to substances are provided on our homepage. 53 / 62 108500_en_00 PHOENIX CONTACT...
  • Page 54 HTP10 1000 CB 54 / 62 PHOENIX CONTACT 108500_en_00...

  • Page 55: Appendixes

    Section 3 Figure 3-1: Front view HTP10 1000 CB ..............18 Figure 3-2: Rear view of the HTP10 1000 CB, dimensions in mm ......19 Figure 3-3: Bottom of the HTP10 1000 CB, dimensions in mm ......19 Figure 3-4: Top HTP10 1000 CB ................20 Figure 3-5: Sample type plate ................20...
  • Page 56 HTP10 1000 CB 56 / 20 PHOENIX CONTACT 108500_en_00...

  • Page 57: List Of Tables

    Table 6-2: Pin assignment of terminal strip S10............29 Table 6-3: Pin assignment RJ45 ................30 Section 7 Table 7-1: Examples.....................34 Section 9 Table 9-1: LED status bar ..................39 Section 10 Table 10-1: LED status bar ..................41 57 / 20 108500_en_00 PHOENIX CONTACT...
  • Page 58 HTP10 1000 CB 58 / 20 PHOENIX CONTACT 108500_en_00...

  • Page 59: Index

    Status LED position ..........18 Status-LED Allgemein ........... 21 Technical data ............47 Wiring ..............30 Ethernet interface Pin assignment ............30 Key switch ................29 LEDs ................21 Dark............... 21 Green ..............21 59 / 20 108500_en_00 PHOENIX CONTACT...
  • Page 60 HTP10 1000 CB Main connection Position ..............18 Power LED Position ..............18 Power supply Technical data ............47 Status LED bar Error states ............41 General ..............22 Operating states ............ 39 Position ..............18 Type plate Position ..............20...
  • Page 61 The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations.
  • Page 62 Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to: tecdoc@phoenixcontact.com PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany 62 / 62 phoenixcontact.com...

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